Spindle powder metallurgy die without turning machining
Through the spindle powder metallurgy mold without using a vehicle, metallurgical injection molding and shaft end molding structures are used to solve the problems of low processing efficiency and high cost of spindle trucks, and efficient and low-cost spindle production and shape flexibility are achieved.
Patent Information
- Application Number
- CN202422532619.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, the processing efficiency of the spindle is low, the cost is high, and the yield rate is unstable, mainly due to the large processing procedures of CNC lathes and spark machine tools and the large tolerances.
The spindle powder metallurgy mold is used without car processing. Through the combination of the front mold core, upper mold core, rear mold core and lower mold core, metallurgy injection molding is achieved. Combined with the shaft end molding structure, the spindle is quickly formed and the end structure is replaced easily.
It improves the production efficiency and yield of the spindle, reduces processing costs, and meets the requirements of spindle end shape changes in different usage requirements.
Smart Images

Figure CN223235067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal spindle processing, in particular to a spindle powder metallurgy die that does not require lathing. Background Art
[0002] The spindle is a component used in some mechanical transmissions. It is basically made of metal and is processed by CNC lathes to meet the parameter requirements of the workpiece.
[0003] There are still defects in the above technical conditions: However, the efficiency of turning the spindle is low. The outer shape and hexagonal socket on the spindle are turned and discharged according to conventional processes, but the processing time of CNC machine tools and spark machine tools is long. Because the processing cost is too many process steps and the tolerance of the process stacking is large, the cost of turning is high, and the defective rate will vary due to different batches of tool and electrode processing.
[0004] Based on this, the utility model designs a spindle powder metallurgy mold which does not require lathing to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a spindle powder metallurgy die without turning, so as to solve the above technical problems.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spindle powder metallurgy mold that does not require lathing, comprising a base plate, a panel and a spindle, a front mold provided at the bottom of the panel, a filling nozzle provided on the front mold, an inclined guide column holder provided on the inner side of the front mold, and a front mold core provided at the bottom of the front mold and on one side of the inclined guide column holder, a slider seat and an insert fixing block provided on one side of the inclined guide column holder, an upper mold core provided on the other side of the bottom of the front mold, a square iron block fixedly connected to the top of the base plate, a rear mold fixedly connected to the top of the square iron block, an ejector base and an ejector push plate provided between the base plate and the rear mold, a rear mold core provided on the rear mold, a lower mold core connected to one side of the rear mold core, and an axis end forming structure clamped in the mold cavity groove on the lower mold core.
[0007] By adopting the above technical solution, metallurgical injection molding can be performed on the metal main shaft, which can increase the efficiency of the main shaft production and processing.
[0008] Preferably, the shaft end forming structure includes a main body, and a shaft end groove forming portion is fixedly connected to one end of the main body.
[0009] By adopting the above technical solution, the end of the main shaft can be well formed.
[0010] Preferably, a clamping portion is provided on the main body, and a positioning portion is fixedly connected to one side of the main body, and the shaft end forming structure is clamped inside the mold core through the clamping portion and the positioning portion.
[0011] By adopting the above technical solution, the shaft end forming structure can be conveniently disassembled and assembled from the inside of the mold core.
[0012] Preferably, the shaft end groove forming portion is in the shape of a hexagonal prism.
[0013] By adopting the above technical solution, the end of the main shaft can form a hexagonal socket, which is convenient for subsequent use.
[0014] To sum up, the present application has the following beneficial technical effects: through the setting of the front mold core, upper mold core, rear mold core and lower mold core, the main shaft can be quickly formed, which has higher efficiency than the main shaft lathe processing and forming, and the yield rate of the main shaft can be greatly increased. Finally, through the setting of the shaft end forming structure, it can be easily disassembled and assembled from the inside of the mold so as to be replaced with different shaft end groove forming parts to meet different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 is a schematic cross-sectional view of the overall structure of this embodiment;
[0017] Figure 2 Schematic diagram of the structure of the forming part in this embodiment;
[0018] Figure 3 for Figure 1 A schematic enlarged view of the structure at A in the middle;
[0019] Figure 4 Schematic diagram of the shaft end forming structure in this embodiment.
[0020] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0021] 1. Bottom plate; 2. Panel; 3. Front mold; 4. Filling nozzle; 5. Inclined guide pin holder; 6. Front mold core; 7. Slider seat; 8. Insert fixing block; 9. Upper mold core; 10. Square iron block; 11. Rear mold; 12. Ejector base; 13. Ejector push plate; 14. Rear mold core; 15. Lower mold core; 16. Spindle; 17. Shaft end forming structure; 171. Main body; 172. Shaft end groove forming part; 173. Clamping part; 174. Positioning part. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The following is combined with Figure 1-4 This application is described in further detail.
[0024] Reference Figure 1 and Figure 2, a spindle powder metallurgy mold that does not require lathing, includes a base plate 1, a panel 2 and a spindle 16. The spindle 16 is made of powder metallurgy injection molding process and is mainly used for mechanical transmission and other aspects. A front mold 3 is provided at the bottom of the panel 2, and a pouring nozzle 4 is provided on the front mold 3. The pouring nozzle 4 is used to inject raw materials so that it can be formed inside the mold. An inclined guide post holder 5 is also provided on the inner side of the front mold 3, and a front mold core 6 is provided at the bottom of the front mold 3 and on one side of the inclined guide post holder 5. A slider seat 7 and an insert fixing block 8 are also provided on one side of the inclined guide post holder 5, which cooperate with each other to limit the inclined guide post, so as to facilitate the positioning of the mold core. An upper mold core 9 is also provided on the other side of the bottom of the front mold 3. A square iron block 10 is fixedly connected to the top of the base plate 1, and a rear mold 11 is fixedly connected to the top of the square iron block 10. Between the base plate 1 and the rear mold 11 An ejector base 12 and an ejector push plate 13 are also provided, which are used to connect the ejector, and the formed main shaft 16 is pushed out of the mold cavity by the ejector to realize rapid injection molding. A rear mold core 14 is provided on the rear mold 11, and a lower mold core 15 is connected to one side of the rear mold core 14. The grooves between the front mold core 6, the upper mold core 9, the rear mold core 14 and the lower mold core 15 form a mold cavity for molding the main shaft 16, so that the main shaft 16 can be molded therein. A channel for water flow is also provided inside the front mold core 6, the upper mold core 9, the rear mold core 14 and the lower mold core 15, and its function is to quickly cool the molded product and increase its molding efficiency. An axis end molding structure 17 is also clamped in the mold cavity hole groove of the lower mold core 15, which is used to mold the end of the main shaft 16. Different axis end molding structures 17 can be replaced according to the main shaft 16 with different requirements.
[0025] Further, refer to Figure 4 The shaft end forming structure 17 includes a main body 171, and a shaft end groove forming part 172 is fixedly connected to one end of the main body 171, which is used for forming the end hole groove of the main shaft 16. It can have different shapes, so that the end of the main shaft 16 can form different holes and grooves to meet the needs of use.
[0026] Furthermore, a clamping portion 173 is provided on the main body 171, and a positioning portion 174 is fixedly connected to one side of the main body 171. The shaft end molding structure 17 is clamped inside the mold core through the clamping portion 173 and the positioning portion 174, thereby increasing the use effect of the mold.
[0027] Furthermore, the shaft end groove forming portion 172 is in the shape of a hexagonal prism or an octagonal prism.
[0028] The implementation principle of this embodiment is as follows: the metallurgical powder is heated and melted by an external device, and then input into the mold cavity from the nozzle 4 through a pipeline, and then waited for it to cool and form. During the forming process, cooling water can be injected through the channel to achieve rapid cooling of the main shaft 16 after forming. After the forming is completed, the front mold 3, the front mold core 6 and the upper mold core 9 are moved upward, and then the main shaft 16 is ejected from the mold cavity by the ejector, thereby realizing the injection molding of the main shaft 16.
[0029] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A powder metallurgy mold for a spindle without turning, comprising a base plate (1), a panel (2) and a spindle (16), characterized in that: The bottom of the panel (2) is provided with a front mold (3), a filling nozzle (4) is provided on the front mold (3), an inclined guide column fixer (5) is provided on the inner side of the front mold (3), and a front mold core (6) is provided at the bottom of the front mold (3) and on one side of the inclined guide column fixer (5), a slider seat (7) and an insert fixing block (8) are provided on one side of the inclined guide column fixer (5), an upper mold core (9) is provided on the other side of the bottom of the front mold (3), and a bottom plate ( 1) is also fixedly connected to the top of a square iron block (10), a rear mold (11) is fixedly connected to the top of the square iron block (10), an ejector base (12) and an ejector push plate (13) are also provided between the bottom plate (1) and the rear mold (11), a rear mold core (14) is provided on the rear mold (11), a lower mold core (15) is connected to one side of the rear mold core (14), and an axial end forming structure (17) is also clamped in the mold cavity groove of the lower mold core (15).
2. The spindle powder metallurgy mold without turning according to claim 1, characterized in that: The shaft end forming structure (17) comprises a main body (171), and a shaft end groove forming portion (172) is fixedly connected to one end of the main body (171).
3. The spindle powder metallurgy mold without turning according to claim 2, characterized in that: The main body (171) is provided with a clamping portion (173), and a positioning portion (174) is fixedly connected to one side of the main body (171). The shaft end forming structure (17) is clamped inside the mold core through the clamping portion (173) and the positioning portion (174).
4. The spindle powder metallurgy mold without turning according to claim 2, characterized in that: The shaft end groove forming portion (172) is in the shape of a hexagonal prism.