Multifunctional positioning device for aluminum part cutting
Through the clamp and motor fixing structure of the multi-function positioning device, the vibration and chip accumulation problems during aluminum cutting process are solved, and the processing accuracy and equipment reliability are improved.
Patent Information
- Application Number
- CN202422973562.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing aluminum cutting and positioning devices cannot adapt to different specifications of aluminum, resulting in vibration and displacement during processing, affecting accuracy, and chip accumulation affects processing efficiency and equipment life.
Using a multi-function positioning device, the clamp is fixed horizontally by hand-wheel drive, and the second telescopic motor is fixed vertically. The chip collecting box collects chips to reduce vibration and displacement and avoid chip accumulation.
Improve processing accuracy, reduce equipment downtime and maintenance frequency, and extend the service life of the equipment.
Smart Images
Figure CN223235199U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chip positioning, and in particular relates to a multifunctional positioning device for aluminum part cutting. Background Art
[0002] Aluminum components—parts and components made of aluminum or its alloys—play a crucial role in modern industrial design and manufacturing. Due to its lightweight, corrosion-resistant, excellent electrical and thermal conductivity, and high plasticity, aluminum components are widely used in a wide range of fields, including aerospace, automotive manufacturing, architectural decoration, electronics, and everyday items.
[0003] In the cutting process of aluminum materials, the positioning device plays a vital role, which ensures the stability and accuracy of the workpiece during the processing. However, when the existing aluminum cutting positioning device cannot adapt to the different sizes of aluminum materials, the positioning device cannot firmly fix aluminum materials of various specifications, resulting in vibration or displacement during the processing, affecting the processing accuracy and the quality of the aluminum parts. Secondly, there is no chip collection in the existing aluminum cutting process, and the chips may accumulate in the working area, affecting the normal operation of the cutting tool, resulting in reduced processing efficiency. At the same time, the accumulation of chips may damage the components of the positioning device, increase the wear of the equipment, thereby shortening the service life of the equipment and increasing maintenance costs. Based on the above problems, this application document proposes a multifunctional positioning device for aluminum cutting to improve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a multifunctional positioning device for aluminum cutting, which can rotate the hand wheel to drive the clamping plate to fix the aluminum material in the horizontal direction. At the same time, the front and rear directions of the cutting area are fixed vertically through two second telescopic motors, thereby reducing the vibration and displacement of the aluminum material, which is conducive to improving the processing accuracy. The chip collection box can collect chips, avoiding frequent shutdowns and manual cleaning caused by chip accumulation. At the same time, the chip collection of the chip collection box reduces the wear of the mechanical parts by the chips, thereby extending the service life of the equipment.
[0005] The technical solutions adopted by this utility model are as follows:
[0006] A multifunctional positioning device for cutting aluminum parts includes a frame, wherein the interior of the frame is sequentially equipped with a fixing mechanism and a cutting mechanism from one end to the other, the fixing mechanism including a fixing plate, a first gear, a second gear, a third gear, a first threaded rod, a second threaded rod and a clamping plate, the fixing plate is fixed to the interior of the frame, the first gear is rotatably connected to one end of the fixing plate, the second gear is rotatably connected to one side of the fixing plate, and the second gear is meshed with the first gear, the third gear is rotatably connected to a side of the fixing plate away from the second gear, and the third gear is meshed with the first gear, the first threaded rod is fixed to one side of the second gear, the second threaded rod is fixed to one side of the third gear, the two clamping plates are rotatably connected to the first threaded rod and the second threaded rod, and a handwheel is fixed to one end of the first gear.
[0007] As one of the preferred embodiments of the present invention, the outer side of the hand wheel is sleeved with an anti-skid rubber sleeve, and the outer side of the anti-skid rubber sleeve is evenly provided with a plurality of anti-skid grooves.
[0008] As one of the preferred embodiments of the present invention, the two splints are both I-shaped, two square through holes are opened at the upper end of the frame, and the two splints are adapted to the two square through holes, and multiple baffles are fixed at the upper end of the frame and at both ends of the two splints.
[0009] As one of the preferred embodiments of the present invention, the cutting mechanism includes a base plate, a slide rail, a skateboard, a first telescopic motor, a movable plate, a shell and a saw blade, the base plate is fixed to the inside of the frame, the two slide rails are fixed to the upper end of the base plate, the skateboard is slidably connected to the upper ends of the two slide rails, the first telescopic motor is fixed to the upper end of the base plate and away from the side of the skateboard, the movable plate is fixed to the output end of the first telescopic motor, and the upper end of the movable plate is fixed to the lower end of the skateboard, the shell is fixed to the upper end of the skateboard, a circular through hole is opened at the lower end of the shell, and the saw blade is rotatably connected to the inside of the shell.
[0010] As one of the preferred embodiments of the present invention, two second telescopic motors are fixed to the upper end of the frame, an L-shaped through hole is opened inside the frame and at the lower end of the two second telescopic motors, a protective cover is fixed to the upper end of the frame and at one side of the L-shaped through hole, and a trapezoidal through hole is opened inside the frame and at the lower end of the protective cover.
[0011] As one of the preferred embodiments of the present invention, a chip collecting box is installed inside the frame, and the chip collecting box is made of transparent material.
[0012] The technical effects achieved by this utility model are:
[0013] The utility model drives the first gear by rotating the hand wheel, and the first gear drives the second gear and the third gear to rotate. The rotation of the second gear and the third gear drives the first threaded rod and the second threaded rod to rotate respectively. Because the two clamping plates are respectively fixed to the first threaded rod and the second threaded rod, the two clamping plates can fix the cut aluminum material in the horizontal direction, and the two second telescopic motors can fix the aluminum material in the front and rear directions of cutting, thereby reducing vibration and displacement in cutting aluminum material and improving processing accuracy.
[0014] The utility model prevents metal chips from splashing when cutting aluminum by providing a guard. At the same time, part of the metal chips splashing onto the guard fall into the chip collection box through the trapezoidal through hole, and part of the metal chips fall into the chip collection box through the circular through hole opened at the lower end of the shell, thereby avoiding frequent shutdowns and manual cleaning caused by chip accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a side view of the overall structure of the utility model;
[0017] Figure 3 It is a top view of part of the structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0019] Figure 5 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0020] Figure 6 This is the left side view of the cutting mechanism of the utility model;
[0021] Figure 7 This is a bottom view of the shell of the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0023] 10. Frame; 11. Fixing mechanism; 12. Fixing plate; 13. First gear; 14. Second gear; 15. Third gear; 16. First threaded rod; 17. Second threaded rod; 18. Clamping plate; 19. Handwheel; 20. Cutting mechanism; 21. Bottom plate; 22. Slide rail; 23. Slide plate; 24. First telescopic motor; 25. Moving plate; 26. Housing; 27. Saw blade; 30. Baffle; 31. Second telescopic motor; 32. L-shaped through hole; 33. Protective cover; 34. Trapezoidal through hole; 35. Chip box. DETAILED DESCRIPTION
[0024] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0025] like Figure 1 、 Figure 3 and Figure 4 As shown, a multifunctional positioning device for aluminum cutting includes a frame 10, and the interior of the frame 10 is sequentially equipped with a fixing mechanism 11 and a cutting mechanism 20 from one end to the other end. The fixing mechanism 11 includes a fixing plate 12, a first gear 13, a second gear 14, a third gear 15, a first threaded rod 16, a second threaded rod 17 and a clamping plate 18. The fixing plate 12 is fixed to the interior of the frame 10, the first gear 13 is rotatably connected to one end of the fixing plate 12, the second gear 14 is rotatably connected to one side of the fixing plate 12, and the second gear 14 is meshed with the first gear 13, and the third gear 15 is rotatably connected to the fixing plate 12. The fixed plate 12 is away from one side of the second gear 14, and the third gear 15 is meshed with the first gear 13. The first threaded rod 16 is fixed to one side of the second gear 14, and the second threaded rod 17 is fixed to one side of the third gear 15. The two clamps 18 are rotatably connected to the first threaded rod 16 and the second threaded rod 17. A handwheel 19 is fixed to one end of the first gear 13. It should be noted that the first threaded rod 16 and the second threaded rod 17 have different thread directions. When the first threaded rod 16 and the second threaded rod 17 rotate, the two clamps 18 can approach or move away at the same time, so that the aluminum material can be clamped or loosened.
[0026] Furthermore, the outer side of the handwheel 19 is provided with an anti-slip rubber sleeve, and a number of anti-slip grooves are evenly arranged on the outer side of the anti-slip rubber sleeve. The anti-slip grooves provide additional friction, so that the user can firmly hold the handwheel 19 even when the hands are wet or stained with oil. Secondly, it can make the grip more secure, and the handwheel 19 is not easy to slip when operating, reducing the risk of accidents caused by hand slippage. At the same time, the anti-slip grooves can disperse the pressure on the surface of the handwheel 19 and reduce the wear caused by gripping.
[0027] Furthermore, both of the two splints 18 are I-shaped, and two square through holes are provided at the upper end of the frame 10, and both of the two splints 18 are adapted to the two square through holes. A plurality of baffles 30 are fixed at the upper end of the frame 10 and at both ends of the two splints 18. The plurality of baffles 30 can accommodate multiple aluminum materials arranged in parallel at the same time, and prevent multiple aluminum materials from tilting. The two splints 18 can move in the two square through holes, so as to clamp the aluminum materials. The square through holes can limit the two splints 18 to prevent the splints 18 from tilting during clamping.
[0028] like Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7 As shown, the cutting mechanism 20 includes a base plate 21, a slide rail 22, a slide plate 23, a first telescopic motor 24, a movable plate 25, a shell 26 and a saw blade 27. The base plate 21 is fixed to the inside of the frame 10, the two slide rails 22 are fixed to the upper end of the base plate 21, the slide plate 23 is slidably connected to the upper ends of the two slide rails 22, the first telescopic motor 24 is fixed to the upper end of the base plate 21 and away from the side of the slide plate 23, the movable plate 25 is fixed to the output end of the first telescopic motor 24, and the upper end of the movable plate 25 is fixed to the lower end of the slide plate 23, the shell 26 is fixed to the upper end of the slide plate 23, and a circular through hole is opened at the lower end of the shell 26. The saw blade 27 is rotatably connected to the inside of the shell 26, and the circular through hole can allow metal chips 35 to fall into the chip collection box.
[0029] Furthermore, two second telescopic motors 31 are fixed to the upper end of the frame 10, and an L-shaped through hole 32 is provided inside the frame 10 and at the lower end of the two second telescopic motors 31. A shield 33 is fixed to the upper end of the frame 10 and at one side of the L-shaped through hole 32. A trapezoidal through hole 34 is provided inside the frame 10 and at the lower end of the shield 33. The housings of the two second telescopic motors 31 can be fixed vertically in the direction before and after aluminum cutting to avoid tilting during aluminum cutting. The shield 33 can prevent metal chips from splashing, and the trapezoidal through hole 34 can allow metal chips splashed into the shield 33 to fall into the chip collecting box 35 for easy cleaning.
[0030] Furthermore, a chip box 35 is installed inside the frame 10, and the chip box 35 is made of a transparent material. The transparent material allows the operator to observe the accumulation of debris in the chip box 35 at any time and know whether it needs to be cleaned in time.
[0031] The working principle of this utility model is:
[0032] During operation, the hand wheel 19 is rotated, and the rotation of the hand wheel 19 drives the first gear 13 to rotate. Since the first gear 13 is respectively engaged with the second gear 14 and the third gear 15, the second gear 14 and the third gear 15 rotate. The first threaded rod 16 and the second threaded rod 17 are respectively fixed to the second gear 14 and the third gear 15, so the first threaded rod 16 and the second threaded rod 17 rotate. Since the two clamping plates 18 are respectively rotatably connected to the first threaded rod 16 and the second threaded rod 17, the two clamping plates 18 are close to each other, thereby being able to clamp the aluminum material horizontally. Two second telescopic motors 31 are fixed to the upper end of the frame 10. The second telescopic motor 31 can fix the aluminum material in the vertical direction. When cutting the aluminum material, the first telescopic motor 24 pushes the movable plate 25 to move. The movable plate 25 is fixed to the bottom end of the slide plate 23. Because the slide plate 23 is slidably connected to the upper end of the slide rail 22, the slide plate 23 moves toward the direction of the aluminum material. When cutting the aluminum material, the shield 33 can prevent the splash of metal chips. The trapezoidal through hole 34 can make the metal chips falling into the shield 33 fall into the chip collecting box 35. At the same time, a part of the metal chips fall into the interior of the shell 26 under the action of the shell 26. A circular through hole is provided at the bottom end of the shell 26, and the metal chips can fall into the chip collecting box 35 through the circular channel.
[0033] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A multifunctional positioning device for aluminum cutting, characterized by: The invention comprises a frame (10), wherein a fixing mechanism (11) and a cutting mechanism (20) are sequentially assembled inside the frame (10) from one end to the other end, wherein the fixing mechanism (11) comprises a fixing plate (12), a first gear (13), a second gear (14), a third gear (15), a first threaded rod (16), a second threaded rod (17) and a clamping plate (18), wherein the fixing plate (12) is fixed inside the frame (10), the first gear (13) is rotatably connected to one end of the fixing plate (12), and the second gear (14) is rotatably connected to one side of the fixing plate (12). The second gear (14) is meshedly connected to the first gear (13), the third gear (15) is rotatably connected to a side of the fixing plate (12) away from the second gear (14), and the third gear (15) is meshedly connected to the first gear (13), the first threaded rod (16) is fixed to one side of the second gear (14), the second threaded rod (17) is fixed to one side of the third gear (15), the two clamping plates (18) are rotatably connected to the first threaded rod (16) and the second threaded rod (17), and a hand wheel (19) is fixed to one end of the first gear (13).
2. The multifunctional positioning device for aluminum cutting according to claim 1, characterized in that: The outer side of the hand wheel (19) is sleeved with an anti-skid rubber sleeve, and the outer side of the anti-skid rubber sleeve is evenly provided with a plurality of anti-skid grooves.
3. The multifunctional positioning device for aluminum cutting according to claim 1, characterized in that: The two clamping plates (18) are both I-shaped, the upper end of the frame (10) is provided with two square through holes, and the two clamping plates (18) are adapted to the two square through holes, and a plurality of baffles (30) are fixed at the upper end of the frame (10) and at both ends of the two clamping plates (18).
4. The multifunctional positioning device for aluminum cutting according to claim 1, characterized in that: The cutting mechanism (20) comprises a base plate (21), a slide rail (22), a slide plate (23), a first telescopic motor (24), a movable plate (25), a housing (26) and a saw blade (27). The base plate (21) is fixed to the inside of the frame (10), the two slide rails (22) are fixed to the upper end of the base plate (21), the slide plate (23) is slidably connected to the upper ends of the two slide rails (22), the first telescopic motor (24) is fixed to the upper end of the base plate (21) and away from the slide plate (23), the movable plate (25) is fixed to the output end of the first telescopic motor (24), and the upper end of the movable plate (25) is fixed to the lower end of the slide plate (23), the housing (26) is fixed to the upper end of the slide plate (23), a circular through hole is opened at the lower end of the housing (26), and the saw blade (27) is rotatably connected to the inside of the housing (26).
5. The multifunctional positioning device for aluminum cutting according to claim 1, characterized in that: Two second telescopic motors (31) are fixed to the upper end of the frame (10); an L-shaped through hole (32) is provided inside the frame (10) and at the lower ends of the two second telescopic motors (31); a protective cover (33) is fixed to the upper end of the frame (10) and at one side of the L-shaped through hole (32); and a trapezoidal through hole (34) is provided inside the frame (10) and at the lower end of the protective cover (33).
6. The multifunctional positioning device for aluminum cutting according to claim 1, characterized in that: A chip collecting box (35) is assembled inside the frame (10), and the chip collecting box (35) is made of a transparent material.