Automatic laser welding equipment for electromagnetic iron core

Abstract

The utility model discloses automatic laser welding equipment for an electromagnetic iron core, which is used for welding the electromagnetic iron core and comprises a cabinet body module and a laser welding module arranged on the cabinet body module, and the laser welding module comprises a product inlet and outlet unit, a product rotating unit, a product stabilizing unit and a welding unit. The product inlet and outlet unit comprises a driver mounting frame, a first driver, a first screw rod, a first driving block, a first sliding rail, a second sliding rail, a first sliding block, a second sliding block and a first sliding plate, and the first driver is mounted on the driver mounting frame. According to the automatic laser welding equipment for the electromagnetic iron core, linkage is carried out through the cabinet body module, the product inlet and outlet unit, the product rotating unit, the product stabilizing unit, the welding unit and the like, so that laser welding is automatically carried out on the placed electromagnetic iron core, and the automatic laser welding equipment has the advantages of being stable in structure, high in efficiency, high in safety and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of electromagnet core laser welding, and in particular relates to an automatic laser welding device for electromagnet cores. Background Art

[0002] An electromagnet core is a core made of magnetic material, commonly used in electromagnets to enhance their magnetic field. Many existing electromagnet cores are constructed from multiple components, which require welding and securing during production. This process is often performed manually using laser welding, a time-consuming and labor-intensive process, with low efficiency and potential safety risks.

[0003] Therefore, further improvements are made to the above problems. Utility Model Content

[0004] The main purpose of the utility model is to provide an automatic laser welding device for electromagnet cores, which is linked by a cabinet module, a product entry and exit unit, a product rotation unit, a product stabilization unit and a welding unit, so as to automatically perform laser welding on the placed electromagnet cores. It has the advantages of stable structure, high efficiency and high safety.

[0005] To achieve the above objectives, the present invention provides an automatic laser welding device for electromagnet cores, which is used for welding electromagnet cores. The device comprises a cabinet module and a laser welding module installed on the cabinet module. The laser welding module comprises a product feeding and discharging unit, a product rotating unit, a product stabilizing unit, and a welding unit.

[0006] The product in-and-out unit includes a driver mounting frame, a first driver, a first screw, a first driver block, a first slide rail, a second slide rail, a first slider, a second slider, and a first slide plate, wherein the first driver is mounted on the driver mounting frame, the first screw is connected to the driving end of the first driver, and the first driver block is sleeved on the first screw, the first slider is mounted on the first slide rail, and the second slider is mounted on the second slide rail, and the first slide plate is connected to the first driver block, the first slider, and the second slider, respectively;

[0007] The product rotation unit includes a second driver and a turntable, wherein the second driver is mounted on the first slide and the turntable is connected to a driving end of the second driver, and the turntable is used to carry the electromagnet core to be welded;

[0008] The product stabilization unit includes a stabilization frame and a stabilization block, the bottom end of the stabilization frame is mounted on the first slide and the stabilization block is sleeved on the stabilization frame, and the stabilization block is provided with a pressing end at one end away from the stabilization frame, and the pressing end presses on the top end of the electromagnet core;

[0009] The welding unit includes a lifting motor, a second slide, an angle adjustment motor, a bearing seat, a movable cylinder and a laser gun. The second slide is connected to the driving end of the lifting motor and the angle adjustment motor is fixedly installed on the second slide. The movable cylinder is connected to the angle adjustment motor through the bearing seat, and the laser gun is connected to the driving end of the movable cylinder.

[0010] As a further preferred technical solution of the above technical solution, a laser protection plate is provided at one end of the driver mounting frame away from the first driver.

[0011] As a further preferred technical solution of the above technical solution, the laser welding module further includes a base plate, and the driver mounting frame and the lifting motor are both mounted on the base plate.

[0012] As a further preferred technical solution of the above technical solution, the cabinet module is provided with a plurality of control buttons (for controlling various drivers and motors).

[0013] As a further preferred technical solution of the above technical solution, the electromagnet core is provided with a first component, a second component and a third component from top to bottom, the first component is located at the top of the second component and the third component is located at the bottom of the second component. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the present utility model.

[0015] Figure 2 It is a structural schematic diagram of the laser welding module of the present utility model.

[0016] Figure 3 It is a structural schematic diagram of the laser welding module of the present utility model.

[0017] Reference numerals include: 100, cabinet module; 110, control button; 200, laser welding module; 210, product inlet and outlet unit; 211, driver mounting frame; 2111, laser protection plate; 212, first driver; 213, first screw; 214, first driver block; 215, first slide rail; 216, second slide rail; 217, first slider; 218, second slider; 219, first slider; 220, product rotation unit; 2 21. Second drive; 222. Turntable; 230. Product stabilization unit; 231. Stabilization frame; 232. Stabilization block; 233. Pressing end; 240. Welding unit; 241. Lifting motor; 242. Second slide; 243. Angle adjustment motor; 244. Bearing seat; 245. Moving cylinder; 246. Laser gun; 250. Bottom plate; 300. Electromagnetic core; 310. First component; 320. Second component; 330. Third component. DETAILED DESCRIPTION

[0018] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are provided for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0019] The utility model discloses an automatic laser welding device for an electromagnetic core. The specific embodiments of the utility model will be further described below in conjunction with preferred embodiments.

[0020] In the embodiments of the present invention, those skilled in the art will note that the electromagnet core and the like involved in the present invention may be regarded as prior art.

[0021] Preferred embodiment.

[0022] like Figure 1-3 As shown, the utility model discloses an automatic laser welding device for an electromagnet core, which is used for welding an electromagnet core 300, including a cabinet module 100 and a laser welding module 200 installed on the cabinet module 100. The laser welding module 200 includes a product inlet and outlet unit 210, a product rotation unit 220, a product stabilization unit 230 and a welding unit 240, wherein:

[0023] The product in-and-out unit 210 includes a driver mounting frame 211, a first driver 212, a first screw 213, a first driver block 214, a first slide rail 215, a second slide rail 216, a first slider 217, a second slider 218, and a first slide plate 219. The first driver 212 is mounted on the driver mounting frame 211. The first screw 213 is connected to the driving end of the first driver 212, and the first driver block 214 is sleeved on the first screw 213. The first slider 214 is mounted on the first slide rail 215, and the second slider 218 is mounted on the second slide rail 216. The first slide plate 219 is connected to the first driver block 214, the first slider 217, and the second slider 218, respectively.

[0024] The product rotating unit 220 includes a second driver 221 and a turntable 222. The second driver 221 is mounted on the first slide 217 and the turntable 222 is connected to the driving end of the second driver 221. The turntable 222 is used to carry the electromagnetic core 300 to be welded.

[0025] The product stabilization unit 230 includes a stabilization frame 231 and a stabilization block 232. The bottom end of the stabilization frame 231 is mounted on the first slide 219 and the stabilization block 232 is sleeved on the stabilization frame 231. The end of the stabilization block 232 away from the stabilization frame 231 is provided with a pressing end 233, and the pressing end 233 presses on the top of the electromagnet core 300.

[0026] The welding unit 240 includes a lifting motor 241, a second slide 242, an angle adjustment motor 243, a bearing seat 244, a movable cylinder 245 and a laser gun 246. The second slide 242 is connected to the driving end of the lifting motor 241 and the angle adjustment motor 243 is fixedly installed on the second slide 242. The movable cylinder 245 is connected to the angle adjustment motor 243 through the bearing seat 244, and the laser gun 246 is connected to the driving end of the movable cylinder 245.

[0027] Specifically, a laser protection plate 2111 is provided at one end of the driver mounting frame 211 away from the first driver 212 .

[0028] More specifically, the laser welding module 200 further includes a base plate 250 , and the driver mounting bracket 211 and the lifting motor 241 are both mounted on the base plate 250 .

[0029] Furthermore, the cabinet module 100 is provided with a plurality of control buttons 110 (for controlling various drivers and motors).

[0030] Furthermore, the electromagnet core 300 is provided with a first component 310, a second component 320 and a third component 330 from top to bottom, the first component 310 is located at the top of the second component 320 and the third component 330 is located at the bottom of the second component 320.

[0031] For this utility model:

[0032] First, place the electromagnet core to be welded on the turntable, and adjust the position of the stabilizing block on the stabilizing frame so that the pressure end is pressed on the top of the electromagnet core, so that the electromagnet core to be welded is firmly installed between the pressure end and the turntable, and the contact end of the pressure end is a needle tip for subsequent rotation;

[0033] Then, the first driver is started, and the first driving block is driven to move by the first screw, thereby driving the first slide to return to the welding position, and the movement of the first slide is made more stable by the slider and the slide rail;

[0034] Again, start the lifting motor to move the second slide, angle adjustment motor and moving cylinder to the first height, that is, the contact point of the first component and the second component (the first component is plugged into the top of the second component, and the contact point needs to be welded and fixed). Then adjust the welding angle of the laser gun through the angle adjustment motor and move the laser gun to the contact point through the moving cylinder. While welding, drive the second driver so that the turntable drives the electromagnet core to rotate, thereby quickly completing a circle of laser welding.

[0035] The lifting motor is started again, so that the second slide, the angle adjustment motor and the moving cylinder move to the second height, that is, the contact point of the second and third components. Then, the welding angle of the laser gun is adjusted by the angle adjustment motor and the laser gun is moved to the contact point by the moving cylinder. While welding, the second driver is driven so that the turntable drives the electromagnet core to rotate, thereby quickly completing a circle of laser welding.

[0036] After the welding of the electromagnetic core is completed, the first driver is started, and the electromagnetic core on the turntable is driven to move to the placement position by the first slide, so as to facilitate taking the welded electromagnetic core and placing the next electromagnetic core to be welded.

[0037] It is worth mentioning that the technical features such as the electromagnet core involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional means in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0038] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. An automatic laser welding device for electromagnet cores, used for welding electromagnet cores, characterized in that: It includes a cabinet module and a laser welding module installed on the cabinet module. The laser welding module includes a product entry and exit unit, a product rotation unit, a product stabilization unit and a welding unit, wherein: The product in-and-out unit includes a driver mounting frame, a first driver, a first screw, a first driver block, a first slide rail, a second slide rail, a first slider, a second slider, and a first slide plate, wherein the first driver is mounted on the driver mounting frame, the first screw is connected to the driving end of the first driver, and the first driver block is sleeved on the first screw, the first slider is mounted on the first slide rail, and the second slider is mounted on the second slide rail, and the first slide plate is connected to the first driver block, the first slider, and the second slider, respectively; The product rotation unit includes a second driver and a turntable, wherein the second driver is mounted on the first slide and the turntable is connected to a driving end of the second driver, and the turntable is used to carry the electromagnet core to be welded; The product stabilization unit includes a stabilization frame and a stabilization block, the bottom end of the stabilization frame is mounted on the first slide and the stabilization block is sleeved on the stabilization frame, and the stabilization block is provided with a pressing end at one end away from the stabilization frame, and the pressing end presses on the top end of the electromagnet core; The welding unit includes a lifting motor, a second slide, an angle adjustment motor, a bearing seat, a movable cylinder and a laser gun. The second slide is connected to the driving end of the lifting motor and the angle adjustment motor is fixedly installed on the second slide. The movable cylinder is connected to the angle adjustment motor through the bearing seat, and the laser gun is connected to the driving end of the movable cylinder.

2. The automatic laser welding equipment for electromagnetic core according to claim 1, characterized in that: A laser protection plate is provided on one end of the driver mounting frame away from the first driver.

3. The automatic laser welding equipment for electromagnetic core according to claim 2, characterized in that: The laser welding module further includes a base plate, and the driver mounting frame and the lifting motor are both mounted on the base plate.

4. The automatic laser welding equipment for electromagnetic core according to claim 3, characterized in that: The cabinet module is provided with a plurality of control buttons.

5. The automatic laser welding equipment for electromagnetic core according to claim 4, characterized in that: The electromagnet core is provided with a first component, a second component and a third component from top to bottom, wherein the first component is located at the top end of the second component and the third component is located at the bottom end of the second component.

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