Circular tube welding auxiliary device

By designing a circular tube welding auxiliary device with adjustable roller assembly, the problems of low efficiency and safety hazards during the welding process are solved, and efficient, accurate and safe welding effects are achieved.

CN223235393UActive Publication Date: 2025-08-19YANKUANG ENERGY GRP CO LTD
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Patent Information

Application Number
CN202422194536.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-08-19
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In the prior art, manual movement and position adjustment are required when welding circular pipes, resulting in low efficiency, large errors and safety hazards.

Method used

A circular tube welding auxiliary device is designed, including a roller assembly and a support frame with adjustable distance, for stabilizing and fixing the circular tube and achieving smooth rotary welding.

Benefits of technology

Improve welding efficiency and quality, reduce labor intensity, ensure welding accuracy and safety, and facilitate batch processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circular pipe welding auxiliary device which comprises a supporting frame, a roller assembly is arranged on the supporting frame and comprises two sets of rollers arranged at intervals, the rollers are movably installed on the supporting frame, an installation groove for containing a circular pipe is formed between the two sets of rollers, and the distance between the two sets of rollers can be adjusted. The circular tubes with different diameters can be placed; the rolling wheel assembly is arranged to fix the tubular material to the supporting frame, so that the tubular material can be stable and can be conveniently matched with rolling of rolling wheels to achieve stable rotation of a circular tube for welding, welding work is more accurate, the labor intensity is reduced, meanwhile, the welding efficiency and the welding quality are improved, batch welding machining is facilitated, and the welding quality is improved. The problem that the execution efficiency of manual carrying auxiliary welding is low in the welding work is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline welding, in particular to a round pipe welding auxiliary device. Background Art

[0002] When welding pipelines, pipeline steel rings or cylinders, in order to improve welding efficiency, the method of rotating the pipeline while welding is usually adopted. However, the above method requires two workers to first lift and then rotate the pipeline to adjust the position, and then weld. This welding operation is repeated in different positions of the pipeline. It is not only time-consuming and labor-intensive, but also has welding errors. If the workers do not cooperate well, the arc light may easily damage their eyes, which is unsafe. Utility Model Content

[0003] In view of the shortcomings of the existing technology, a round pipe welding auxiliary device is proposed, which solves the problem in the above-mentioned background technology that workers first lift and then rotate the pipeline to adjust the position, and then weld, and perform welding operations at different positions of the pipeline in this cycle, which is not only time-consuming and labor-intensive, but also has the problem of welding errors.

[0004] To achieve the above objectives, the present invention proposes the following technologies:

[0005] A round tube welding auxiliary device includes a support frame, on which a roller assembly is provided. The roller assembly includes two groups of rollers arranged at intervals. The rollers are movably mounted on the support frame. A mounting groove for placing the round tube is formed between the two groups of rollers. The distance between the two groups of rollers can be adjusted to accommodate the placement of round tubes of different diameters.

[0006] Furthermore, the roller assembly also includes a mounting frame unit, which includes two mounting frames that are arranged opposite to each other and mounted on the support frame. The mounting frames are arranged perpendicular to the support frame, and the roller is installed on the mounting frames.

[0007] Furthermore, the mounting frame unit also includes a mounting shaft, the roller sleeve is arranged on the mounting shaft and is rotatably connected to the mounting shaft, the mounting shaft is arranged parallel to the extension direction of the support frame, and the mounting shaft includes a fixed mounting shaft fixedly connected to the mounting frame and a movable mounting shaft detachably connected to the mounting frame.

[0008] Furthermore, a plurality of groups of limiting blocks are provided above the mounting frame, and limiting grooves are formed between two adjacent limiting blocks, and both ends of the movable mounting shaft are respectively clamped in the limiting grooves.

[0009] Furthermore, two groups of roller assemblies are provided along the extension direction of the support frame, the two groups of roller assemblies are arranged at the same height, and the distance between the two groups of roller assemblies is adjustable.

[0010] Furthermore, the roller assembly includes a fixed roller assembly fixedly mounted on one end of the support frame and a sliding roller assembly slidably connected to the support frame. The distance between the fixed roller assembly and the sliding roller assembly is adjusted to accommodate round tubes of different lengths.

[0011] Furthermore, the support frame includes two support plates arranged at intervals, and a limit plate is respectively provided on one side of the two support plates away from each other, a sliding groove is formed between the limit plates, and a limit block is fixed at one end of the support plate.

[0012] Furthermore, movable wheels are provided below the support frame, and two groups of movable wheels are provided at intervals along the extension direction of the support frame.

[0013] Compared with the prior art, the comprehensive effects brought by the utility model include:

[0014] (1) The present application sets a roller assembly to fix the tubular material on the support frame, so that the tubular material can be stable, which is convenient for cooperating with the rolling of the roller to realize the smooth rotation of the round tube for welding, making the welding work more precise, reducing labor intensity, improving welding efficiency and welding quality, facilitating batch welding processing, and solving the problem of low execution efficiency of manual moving auxiliary welding in welding work.

[0015] (2) The present application can adjust the distance between the fixed roller and the movable roller in the roller assembly and the distance between the two roller assemblies according to the diameter and length of the round tube. The round tube to be welded can be placed evenly on the two roller assemblies and then rotated to complete the welding of the round tube, thereby achieving the purpose of safety, efficiency, labor saving and easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic top view of the overall structure of an embodiment of the utility model;

[0017] Figure 2 It is a front view schematic diagram of the overall structure of an embodiment of the utility model.

[0018] Legend: 1. Roller; 2. Mounting bracket; 3. Fixed mounting shaft; 4. Movable mounting shaft; 5. Limit block; 6. Support plate; 7. Limit plate; 8. Bump. DETAILED DESCRIPTION

[0019] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of the present invention.

[0020] In this document, relational terms such as "first" and "second" are used solely to distinguish one entity or operation from another, and do not necessarily require or imply any actual relationship or order between these entities or operations. Terms such as "upper," "lower," "left," "right," and "top" indicate positions or locations based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0021] like Figures 1 to 2 As shown, a round tube welding auxiliary device includes a support frame, a roller assembly is provided on the support frame, and the roller assembly includes two groups of rollers 1 arranged at intervals. The rollers 1 are movably mounted on the support frame, and a mounting groove for placing the round tube is formed between the two groups of rollers 1. The distance between the two groups of rollers 1 can be adjusted to accommodate the placement of round tubes of different diameters.

[0022] By adopting the above arrangement, a mounting groove is formed between the two rollers 1, and the tubular material is fixed on the support frame, so that the tubular material can be stable, which facilitates the rotation of the round tube and the rolling of the roller 1 to achieve smooth rotation of the round tube for welding, making the welding work more precise, reducing labor intensity, improving welding efficiency and welding quality, facilitating batch welding processing, and solving the problem of low execution efficiency of manual moving auxiliary welding in welding work.

[0023] Specifically, the distance between the rollers 1 is adjustable, ensuring that the rollers 1 can better adapt to round tubes or other tubular materials of different diameters. In this way, the auxiliary device can perform welding work on tubular or cylindrical workpieces of different specifications.

[0024] Preferably, multiple groups of roller assemblies are provided on the support frame, and multiple groups of rollers 1 support the round tube workpiece to improve the support stability. At the same time, when the round tube is rotated, the rolling of multiple rollers 1 drives the round tube to rotate more smoothly.

[0025] In the round tube welding auxiliary device of this embodiment, the roller assembly also includes a mounting frame unit, which includes two mounting frames 2 arranged opposite to each other and mounted on a support frame. The mounting frames 2 are arranged perpendicular to the support frame, and the roller 1 is installed on the mounting frames 2.

[0026] With the above arrangement, by arranging the support frame perpendicular to the mounting frame 2 and placing rollers 1 on the mounting frame 2, the mounting grooves between the rollers 1 are parallel to the extension direction of the support frame, thereby facilitating placement of the tubular workpiece on the support frame.

[0027] In the round tube welding auxiliary device of this embodiment, the mounting frame unit also includes a mounting shaft, the roller 1 is sleeved on the mounting shaft and rotatably connected to the mounting shaft, the mounting shaft is arranged parallel to the extension direction of the support frame, and the mounting shaft includes a fixed mounting shaft 3 fixedly connected to the mounting frame and a movable mounting shaft 4 detachably connected to the mounting frame.

[0028] By adopting the above-mentioned setting, by setting the mounting shaft on the mounting frame 2, support is provided for the roller 1, and stable rotation of the roller 1 is achieved. The installation position of the movable mounting shaft 4 on the mounting frame 2 is adjusted to change its distance from the fixed mounting shaft 3 to achieve the purpose of adjusting the spacing between the rollers 1, thereby achieving stable support for round pipes of different diameters, expanding the adaptability of the welding auxiliary device, and improving the practicality of this application.

[0029] In the round tube welding auxiliary device of this embodiment, a plurality of groups of limit blocks 5 are provided above the mounting frame 2 , and a limit groove is formed between two adjacent limit blocks 5 , and both ends of the movable mounting shaft 4 are respectively clamped in the limit groove.

[0030] With the above arrangement, a plurality of equidistant limit blocks 5 are provided on the mounting frame 2 to form a limit groove, thereby further limiting the position of the movable mounting shaft 4 and fixing the spacing of the rollers 1, so that the round tube can be stably placed in the mounting frame unit.

[0031] Preferably, the end of the limit block 5 away from the movable installation shaft 4 is fixedly connected to a stop block to limit the axial direction of the movable installation shaft 4 to prevent the movable installation shaft 4 from sliding axially in the limit groove and causing unstable rotation of the roller 1.

[0032] In the round tube welding auxiliary device of this embodiment, two groups of roller assemblies are provided along the extension direction of the support frame, the two groups of roller assemblies are arranged at the same height, and the distance between the two groups of roller assemblies is adjustable.

[0033] By adopting the above-mentioned setting, two sets of equal-height parallel rolling assemblies are respectively provided, thereby ensuring that the round tube workpiece is in a stable horizontal suspension, supporting the round tube from both ends, improving the stability of the round tube installation and rolling, and making the welding work more convenient; the spacing between the two sets of roller assemblies is adjustable, and by adjusting the spacing, the present application can be applied to round tubes of different lengths, thereby improving the welding efficiency.

[0034] In the round tube welding auxiliary device of this embodiment, the roller assembly includes a fixed roller assembly fixedly installed at one end of the support frame and a sliding roller assembly slidably connected to the support frame. The distance between the fixed roller assembly and the sliding roller assembly is adjusted to adapt to round tubes of different lengths.

[0035] With the above setting, the sliding roller assembly slides on the support frame to change the distance from the fixed roller assembly. The distance between the two sets of roller assemblies allows adjustment, thereby meeting the installation and welding requirements of round pipes of different lengths. It is set as a sliding connection, which increases the position adjustment range of the sliding roller assembly and is easy to adjust.

[0036] Specifically, the mounting frame 2 in the fixed roller assembly is fixedly connected to the support frame, and the sliding roller assembly includes a mounting frame 2 slidably connected to the support frame, and the position of the roller 1 on the support frame is adjusted by the sliding mounting frame 2.

[0037] In the round tube welding auxiliary device of this embodiment, the support frame includes two support plates 6 arranged at intervals, and a limit plate 7 is respectively provided on the side of the two support plates 6 away from each other. A sliding groove is formed between the limit plates 7, and a protrusion 8 is fixed at one end of the support plate 6.

[0038] With the above-mentioned setting, a limit plate 7 is provided to limit the two ends of the mounting frame 2 to form a sliding groove, so that the sliding roller assembly can slide in the sliding groove along the extension direction of the support frame to smoothly adjust the distance between the two roller assemblies; a protrusion 8 is provided to limit the mounting frame 2 in the sliding roller assembly to prevent the sliding roller assembly from sliding off the support frame.

[0039] In the round pipe welding auxiliary device of this embodiment, movable wheels 9 are provided below the support frame, and two groups of movable wheels 9 are provided at intervals along the extending direction of the support frame.

[0040] With the above arrangement, the auxiliary device can be freely moved by the movable wheels provided below the support frame, so that the auxiliary device can be freely deployed.

[0041] In the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "setting", "connection", "fixation", "rotation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0042] Although the embodiments of the present invention have been shown and described in detail, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A round tube welding auxiliary device, characterized in that: It includes a support frame, on which a roller assembly is provided. The roller assembly includes two groups of rollers arranged at intervals. The rollers are movably installed on the support frame. A mounting groove for placing round tubes is formed between the two groups of rollers. The distance between the two groups of rollers can be adjusted to accommodate the placement of round tubes of different diameters.

2. A round pipe welding auxiliary device according to claim 1, characterized in that: The roller assembly further comprises a mounting frame unit, wherein the mounting frame unit comprises two mounting frames which are arranged opposite to each other and mounted on the supporting frame, the mounting frames are arranged perpendicular to the supporting frame, and the roller is mounted on the mounting frames.

3. The round pipe welding auxiliary device according to claim 2, characterized in that: The mounting frame unit also includes a mounting shaft, the roller is mounted on the mounting shaft and is rotatably connected to the mounting shaft, the mounting shaft is arranged parallel to the extension direction of the support frame, and the mounting shaft includes a fixed mounting shaft fixedly connected to the mounting frame and a movable mounting shaft detachably connected to the mounting frame.

4. The round pipe welding auxiliary device according to claim 3, characterized in that: A plurality of groups of limiting blocks are arranged above the mounting frame, and limiting grooves are formed between two adjacent limiting blocks, and both ends of the movable mounting shaft are respectively clamped in the limiting grooves.

5. The round pipe welding auxiliary device according to claim 1, characterized in that: The roller assemblies are provided in two groups along the extension direction of the support frame. The two groups of roller assemblies are provided at the same height, and the distance between the two groups of roller assemblies is adjustable.

6. The round pipe welding auxiliary device according to claim 5, characterized in that: The roller assembly includes a fixed roller assembly fixedly mounted on one end of the support frame and a sliding roller assembly slidably connected to the support frame. The distance between the fixed roller assembly and the sliding roller assembly is adjusted to adapt to round tubes of different lengths.

7. The round pipe welding auxiliary device according to claim 1, characterized in that: The support frame includes two support plates arranged at intervals, and a limiting plate is respectively provided on one side of the two support plates away from each other, a sliding groove is formed between the limiting plates, and a limiting block is fixed at one end of the support plate.

8. The round pipe welding auxiliary device according to claim 1, characterized in that: Moving wheels are arranged below the support frame, and two groups of moving wheels are arranged at intervals along the extending direction of the support frame.