Air amplifier for welding module
By designing air amplifiers for welding modules with roundabout airflow paths and guide arc-oriented structures, the dust blockage problem is solved, dust reduction and cleaning cycle are achieved, and the maintenance convenience and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202422493368.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-15
AI Technical Summary
During use, the air amplifier for welding modules is frequently blocked due to welding flux dust falling into the air, resulting in inconvenient operation and maintenance.
An air amplifier for welding module is designed to form a roundabout air flow path through the combination of the first sleeve and the second sleeve, and a guide arc surface is provided on the intake side to avoid dust entering and reduce dust accumulation in combination with a superhydrophobic coating.
Effectively reduce dust entering the amplifier, extend cleaning cycle, improve air discharge efficiency and reduce maintenance frequency.
Smart Images

Figure CN223235406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding, in particular to an air amplifier for a welding module. Background Art
[0002] After the photovoltaic Maverick string welding machine welds the battery cells and welding ribbons, cooling and blowing are required. The air amplifier of the lower module is controlled by the solenoid valve to blow air. During use, the amplifier is frequently clogged due to welding flux dust falling into it. It needs to be cleaned once a week, which makes operation and maintenance inconvenient. Utility Model Content
[0003] In view of this, in order to solve at least one of the above problems, an embodiment disclosed in the present invention provides an air amplifier for a welding module.
[0004] In order to solve the above technical problems, the embodiments disclosed in the present invention adopt the following technical solutions:
[0005] An air amplifier for a welding module, comprising:
[0006] A first sleeve, comprising a first sleeve body, a compressed gas inlet being provided on a side wall of the first sleeve body, an annular first mating portion being protruded from a radial inner surface of an air inlet end of the first sleeve body, the axis of the first mating portion coinciding with the axis of the first sleeve body, and an air inlet side of the first mating portion comprising a guide arc surface, the middle portion of the guide arc surface being protruded radially inward of the first sleeve body;
[0007] The second sleeve, the second sleeve includes a second sleeve body, the second sleeve body includes a first sleeve body section and a second sleeve body section connected, the outer diameter of the first sleeve body section is smaller than the outer diameter of the second sleeve body section, the second sleeve body section cooperates with the inner hole of the first sleeve body, one end of the first sleeve body section abuts with the first matching portion, and the other end of the first sleeve body section is connected to the second sleeve body section, the radial outer surface of the first sleeve body section, the end face of the second sleeve body section, the radial inner surface of the first sleeve body, and the first matching portion together form an air intake cavity, the compressed gas inlet is connected with the air intake cavity, and a plurality of ventilation grooves are circumferentially arranged on the end face of the first sleeve body section abutting with the first matching portion, the ventilation grooves connect the air intake cavity and the inner cavity of the second sleeve, and the axial size of the ventilation grooves first decreases and then increases in the radial direction.
[0008] In some embodiments of the present invention, the inner diameters of the first sleeve body section and the second sleeve body section are the same.
[0009] In some embodiments of the present invention, an annular groove is provided on the radial inner surface of the side wall of the first sleeve body, and the compressed gas inlet is connected to the annular groove.
[0010] In some embodiments of the present invention, a second matching portion is provided on the radial outer surface of the second sleeve body segment, and the second matching portion is fixedly connected to the first sleeve body.
[0011] In some embodiments of the present invention, the second mating portion is an annular protrusion structure, the second mating portion abuts against the end face of the first sleeve body, a plurality of first connecting holes are provided on the second mating portion, and second connecting holes corresponding one-to-one to the plurality of first connecting holes are provided on the end face of the first sleeve body facing the second mating portion, and the first connecting hole and the second connecting hole are fixedly connected by fasteners.
[0012] In some embodiments of the present invention, the outer diameter of the second matching portion is the same as the outer diameter of the first sleeve body.
[0013] In some embodiments of the present invention, a sealing ring is provided between the second matching portion and the first sleeve body.
[0014] In some embodiments of the present invention, the end face of the first sleeve body is provided with a receiving groove, and the sealing ring is arranged in the receiving groove so that the sealing ring is in contact with the end face of the second matching portion and the radial outer surface of the second sleeve body segment at the same time.
[0015] In some embodiments of the present invention, a first super-hydrophobic coating is provided on a surface of the first matching portion facing the radial inner side of the first sleeve body;
[0016] A second super-hydrophobic coating is provided on the bottom surface of the vent groove;
[0017] A third super-hydrophobic coating is provided on the radial inner surface of the first sleeve body segment;
[0018] A fourth super-hydrophobic coating is provided on the radial inner surface of the second sleeve body segment.
[0019] In some embodiments of the present invention, the second super-hydrophobic coating, the third super-hydrophobic coating and the fourth super-hydrophobic coating are an integrated structure.
[0020] The beneficial effects of the present invention are as follows: the embodiment disclosed in the present invention provides an air amplifier for a welding module, which is formed by enclosing the radial outer surface of the first sleeve body section, the end face of the second sleeve body section, the radial inner surface of the first sleeve body, and the first matching portion to form an air inlet cavity, and the air inlet cavity and the inner cavity are connected by the ventilation groove on the end face of the first sleeve body section. Since the air flow path of the compressed gas is circuitous, dust is effectively prevented from entering the air inlet cavity and the compressed gas inlet through the ventilation groove. In addition, the air inlet side of the first matching portion is a guide arc surface, and the middle part of the guide arc surface protrudes toward the radial inner side of the first sleeve body. In this way, when the first sleeve is inlet, the dust carried in the air flow will collide with the protruding part of the guide arc surface, thereby effectively preventing the entry of dust. Through the above arrangement, the dust falling into the amplifier can be effectively reduced and the cleaning cycle can be extended. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A cross-sectional view of an air amplifier for a welding module provided in one embodiment of the present application is shown;
[0022] Figure 2 A bottom view of a first sleeve of an air amplifier for a welding module provided in one embodiment of the present application is shown;
[0023] Figure 3 A cross-sectional view of an air amplifier for a welding module provided in another specific embodiment of the present application is shown.
[0024] in:
[0025] 10. First sleeve; 11. First sleeve body; 111. Compressed gas inlet; 112. Annular groove; 12. First matching portion; 121. Guide arc surface; 20. Second sleeve; 21. First sleeve body section; 211. Vent groove; 22. Second sleeve body section; 221. Second matching portion; 23. Air inlet cavity; 30. Fastener; 40. Sealing ring; 51. First super-hydrophobic coating; 52. Second super-hydrophobic coating; 53. Third super-hydrophobic coating; 54. Fourth super-hydrophobic coating. DETAILED DESCRIPTION
[0026] The specific implementation of the present invention is further described in detail below with reference to the accompanying drawings and examples.
[0027] like Figure 1 and Figure 2As shown, an embodiment of the present disclosure provides an air amplifier for a welding module, which includes a first sleeve 10 and a second sleeve 20 that cooperate with each other. The first sleeve 10 includes a first sleeve body 11, a compressed gas inlet 111 is provided on the side wall of the first sleeve body 11, and an annular first matching portion 12 is protruded on the radial inner surface of the air inlet end of the first sleeve body 11. The axis of the first matching portion 12 coincides with the axis of the first sleeve body 11. The air inlet side of the first matching portion 12 includes a guide arc surface 121, and the middle portion of the guide arc surface 121 protrudes toward the radial inner side of the first sleeve body 11.
[0028] The second sleeve 20 includes a second sleeve body, and the second sleeve body includes a first sleeve body section 21 and a second sleeve body section 22 connected to each other. The outer diameter of the first sleeve body section 21 is smaller than the outer diameter of the second sleeve body section 22. The second sleeve body section 22 cooperates with the inner hole of the first sleeve body 11. One end of the first sleeve body section 21 abuts against the first matching portion 12, and the other end of the first sleeve body section 21 is connected to the second sleeve body section 22. The radial outer surface, the end face of the second sleeve body section 22, the radial inner surface of the first sleeve body 11, and the first fitting portion 12 together form an air intake chamber 23, and the compressed gas inlet 111 is connected to the air intake chamber 23. A plurality of ventilation grooves 211 are circumferentially arranged on the end face of the first sleeve body section 21 abutting against the first fitting portion 12. The ventilation grooves 211 connect the air intake chamber 23 and the inner cavity of the second sleeve 20, and the axial size of the ventilation grooves 211 first decreases and then increases in the radial direction.
[0029] In the air amplifier for a welding module provided in this embodiment, an air inlet chamber 23 is formed by the radial outer surface of the first sleeve body section 21, the end surface of the second sleeve body section 22, the radial inner surface of the first sleeve body 11, and the first mating portion 12. The air inlet chamber 23 is connected to the inner chamber via a vent groove 211 on the end surface of the first sleeve body section 21. Because the compressed gas flow path is circuitous, dust is effectively prevented from entering the air inlet chamber 23 and the compressed gas inlet through the vent groove 211. Furthermore, the air inlet side of the first mating portion 12 is a guide arc surface 121, the middle portion of which protrudes radially inwardly of the first sleeve body 11. Thus, when air is introduced into the first sleeve 10, dust carried in the airflow will collide with the protruding portion of the guide arc surface 121, thereby effectively preventing dust from entering the amplifier. This arrangement effectively reduces dust from entering the amplifier, extending the cleaning cycle.
[0030] In one embodiment, the inner diameters of the first sleeve body section 21 and the second sleeve body section 22 are the same, so that the inner walls of the first sleeve body section 21 and the second sleeve body section 22 are smoothly connected, which can reduce wind resistance and avoid the generation of sanitary dead corners.
[0031] In one embodiment, an annular groove 112 is provided on the radial inner surface of the side wall of the first sleeve body 11, and the compressed gas inlet is connected to the annular groove 112. In this way, on the one hand, the setting of the annular groove 112 can enable the air inlet cavity 23 to intake air evenly in the circumferential direction, thereby improving the air outlet efficiency of the air amplifier. On the other hand, the bottom of the annular groove 112 can limit the compressed gas delivery pipe of the compressed gas inlet 111.
[0032] In one embodiment, a second fitting portion 221 is provided on the radial outer surface of the second sleeve body section 22 , and the second fitting portion 221 is fixedly connected to the first sleeve body 11 .
[0033] In one embodiment, the second matching portion 221 is an annular protruding structure, the second matching portion 221 abuts against the end face of the first sleeve body 11, a plurality of first connecting holes are provided on the second matching portion 221, and second connecting holes corresponding one-to-one to the plurality of first connecting holes are provided on the end face of the first sleeve body 11 facing the second matching portion 221, and the first connecting hole and the second connecting hole are fixedly connected by a fastener 30.
[0034] In one embodiment, the outer diameter of the second matching portion 221 is the same as the outer diameter of the first sleeve body 11 , thereby ensuring that the appearance of the air amplifier is smooth and avoiding sanitary dead corners.
[0035] In one embodiment, a sealing ring 40 is provided between the second fitting portion 221 and the first sleeve body 11 , thereby ensuring sealing between the second fitting portion 221 and the first sleeve body 11 and preventing air leakage.
[0036] In one embodiment, the end face of the first sleeve body 11 is provided with a receiving groove, and the sealing ring 40 is arranged in the receiving groove, so that the sealing ring 40 is in contact with the end face of the second matching portion 221 and the radial outer surface of the second sleeve body section 22 at the same time, thereby further improving the sealing performance.
[0037] In one embodiment, if Figure 3As shown, a first super-hydrophobic coating 51 is provided on the radial inner surface of the first fitting portion 12 facing the first sleeve body 11; a second super-hydrophobic coating 52 is provided on the bottom surface of the ventilation groove 211; a third super-hydrophobic coating 53 is provided on the radial inner surface of the first sleeve body section 21; and a fourth super-hydrophobic coating 54 is provided on the radial inner surface of the second sleeve body section 22, thereby effectively reducing the accumulation of dust on various wall surfaces inside the air amplifier.
[0038] In one embodiment, the second super-hydrophobic coating 52 , the third super-hydrophobic coating 53 and the fourth super-hydrophobic coating 54 are an integrated structure, thereby facilitating processing.
[0039] In the air amplifier for a welding module provided in this embodiment, an air inlet chamber 23 is formed by the radial outer surface of the first sleeve body section 21, the end surface of the second sleeve body section 22, the radial inner surface of the first sleeve body 11, and the first mating portion 12. The air inlet chamber 23 is connected to the inner chamber via a vent groove 211 on the end surface of the first sleeve body section 21. Because the compressed gas flow path is circuitous, dust is effectively prevented from entering the air inlet chamber 23 and the compressed gas inlet through the vent groove 211. Furthermore, the air inlet side of the first mating portion 12 is a guide arc surface 121, the middle portion of which protrudes radially inwardly of the first sleeve body 11. Thus, when air is introduced into the first sleeve 10, dust carried in the airflow will collide with the protruding portion of the guide arc surface 121, thereby effectively preventing dust from entering the amplifier. This arrangement effectively reduces dust from entering the amplifier, extending the cleaning cycle.
[0040] The above embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. Ordinary technicians in the relevant technical field may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also fall within the scope of the present invention, and the scope of patent protection of the present invention shall be defined by the claims.
Claims
1. An air amplifier for a welding module, characterized in that: The air amplifier for the welding module includes: A first sleeve, comprising a first sleeve body, a compressed gas inlet being provided on a side wall of the first sleeve body, an annular first mating portion being protruded from a radial inner surface of an air inlet end of the first sleeve body, the axis of the first mating portion coinciding with the axis of the first sleeve body, and an air inlet side of the first mating portion comprising a guide arc surface, the middle portion of the guide arc surface being protruded radially inward of the first sleeve body; The second sleeve, the second sleeve includes a second sleeve body, the second sleeve body includes a first sleeve body section and a second sleeve body section connected, the outer diameter of the first sleeve body section is smaller than the outer diameter of the second sleeve body section, the second sleeve body section cooperates with the inner hole of the first sleeve body, one end of the first sleeve body section abuts with the first matching portion, and the other end of the first sleeve body section is connected to the second sleeve body section, the radial outer surface of the first sleeve body section, the end face of the second sleeve body section, the radial inner surface of the first sleeve body, and the first matching portion together form an air intake cavity, the compressed gas inlet is connected with the air intake cavity, and a plurality of ventilation grooves are circumferentially arranged on the end face of the first sleeve body section abutting with the first matching portion, the ventilation grooves connect the air intake cavity and the inner cavity of the second sleeve, and the axial size of the ventilation grooves first decreases and then increases in the radial direction.
2. The air amplifier for welding module according to claim 1, characterized in that: The first sleeve body section and the second sleeve body section have the same inner diameter.
3. The air amplifier for welding module according to claim 1, characterized in that: An annular groove is provided on the radial inner surface of the side wall of the first sleeve body, and the compressed gas inlet is communicated with the annular groove.
4. The air amplifier for welding module according to claim 1, characterized in that: A second matching portion is provided on the radial outer surface of the second sleeve body segment, and the second matching portion is fixedly connected to the first sleeve body.
5. The air amplifier for welding module according to claim 4, characterized in that: The second mating portion is an annular protrusion structure, and the second mating portion abuts against the end face of the first sleeve body. A plurality of first connecting holes are provided on the second mating portion, and second connecting holes corresponding one-to-one to the plurality of first connecting holes are provided on the end face of the first sleeve body facing the second mating portion. The first connecting hole and the second connecting hole are fixedly connected by fasteners.
6. The air amplifier for welding module according to claim 5, characterized in that: The outer diameter of the second matching portion is the same as the outer diameter of the first sleeve body.
7. The air amplifier for welding module according to claim 5, characterized in that: A sealing ring is provided between the second matching portion and the first sleeve body.
8. The air amplifier for welding module according to claim 7, characterized in that: The end surface of the first sleeve body is provided with an accommodating groove, and the sealing ring is arranged in the accommodating groove, so that the sealing ring contacts the end surface of the second matching portion and the radial outer surface of the second sleeve body segment at the same time.
9. The air amplifier for a welding module according to any one of claims 1 to 8, characterized in that: A first super-hydrophobic coating is provided on the surface of the first matching portion facing the radial inner side of the first sleeve body; A second super-hydrophobic coating is provided on the bottom surface of the vent groove; A third super-hydrophobic coating is provided on the radial inner surface of the first sleeve body segment; A fourth super-hydrophobic coating is provided on the radial inner surface of the second sleeve body segment.
10. The air amplifier for welding module according to claim 9, characterized in that: The second super-hydrophobic coating, the third super-hydrophobic coating and the fourth super-hydrophobic coating are an integrated structure.