Hydraulic cylinder dismounting device
By designing a hydraulic cylinder disassembly device, the support frame and collection box are used to collect oil, fix the assembly and stabilize the cylinder barrel, and the traction mechanism smoothly pulls the piston rod, solving the oil pollution and damage problems during the hydraulic cylinder disassembly process, achieving an efficient and safe disassembly process.
Patent Information
- Application Number
- CN202422567478.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
When hydraulic cylinders are disassembled in existing mining engineering machinery equipment, oil is prone to flow to the ground to pollute the environment, and the cylinder block is easily damaged during disassembly.
A hydraulic cylinder disassembly device is designed, including a support frame, a placement plate, a fixing assembly, a traction mechanism and a collection box. The hydraulic cylinder is stably placed through the support frame, and the cylinder barrel is fixed by the fixed assembly. The traction mechanism sways the piston rod and collects the outflow of oil using the collection box.
Effectively reduce oil diffusion pollution, reduce manual labor intensity, improve disassembly efficiency, and avoid internal damage to the hydraulic cylinder.
Smart Images

Figure CN223235543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a hydraulic cylinder disassembly device. Background Art
[0002] When disassembling and decomposing the hydraulic cylinders in existing mining engineering machinery and equipment, the main method is on-site disassembly. After the hydraulic cylinder is disassembled from the main body of the equipment, the cylinder will be disassembled and placed on the ground before further disassembly. The disassembly process mainly involves first fixing the cylinder barrel of the hydraulic cylinder, then using a wire rope to fix it with the piston rod of the hydraulic cylinder, and then using a forklift to pull the piston rod out of the cylinder barrel. However, when the hydraulic cylinder is disassembled on the ground, the oil inside it is easy to flow to the ground and cause pollution to the ground. When a forklift is used to drag during disassembly, the force cannot be controlled, which can easily cause scraping between the piston rod and the cylinder barrel inside the cylinder, resulting in damage to the cylinder body.
[0003] Based on the above situation, it is necessary to design a hydraulic cylinder disassembly device to solve the above problems. Utility Model Content
[0004] The utility model provides a hydraulic cylinder disassembly device to solve the problem of inconvenience in disassembling the hydraulic cylinder in the prior art.
[0005] The technical problem solved by the present invention is achieved by the following technical solutions:
[0006] A hydraulic cylinder disassembly device includes a support frame and also includes: a placement plate, wherein the placement plates are multiple and all connected to the support frame, and the placement plates are used to support the hydraulic cylinder body; a fixing assembly, wherein the fixing assembly is used to connect the cylinder barrel on the hydraulic cylinder body to the support frame; a traction mechanism, wherein the output end of the traction mechanism is connected to one end of the piston rod on the hydraulic cylinder body and is used to pull the piston rod on the hydraulic cylinder body; and a collection box, wherein the collection box is installed on the support frame and is located below the placement plates, and the collection box is used to collect oil dropped when the hydraulic cylinder body is disassembled.
[0007] Preferably, several of the placement plates are placed at equal distances from each other, and some of the placement plates are provided with placement groove 1, while other placement grooves are provided with placement groove 2. The placement groove 1 is used to support and stabilize the cylinder barrel on the hydraulic cylinder body, and the placement groove 2 is used to support and stabilize the piston rod on the hydraulic cylinder body.
[0008] Preferably, the shapes of the placement groove 1 and the placement groove 2 are semicircular corresponding to the outer surfaces of the cylinder barrel on the hydraulic cylinder body and the piston rod on the hydraulic cylinder body respectively.
[0009] Preferably, the shapes of the placement groove 1 and the placement groove 2 are respectively V-shaped and contact the outer surface of the cylinder barrel on the hydraulic cylinder body and the piston rod on the hydraulic cylinder body.
[0010] Preferably, the fixing assembly includes a cylindrical pin and a pin plate 1 and a pin plate 2 fixedly connected to the support frame, circular holes are provided on the pin plate 1 and the pin plate 2, the pin plate 2 is located directly below the pin plate 1 and a distance is left between the two, the axis of the circular hole on the pin plate 1 is collinear with the axis of the circular hole on the pin plate 2, one end of the cylindrical pin passes through the two circular holes and extends from the side of the pin plate 2 away from the pin plate 1, and the other end of the cylindrical pin is provided with a limit plate, which is in movably contact with the side of the pin plate 1 away from the pin plate 2.
[0011] Preferably, the collection box is provided with a protective plate, and the protective plate is provided with a plurality of through slots.
[0012] The beneficial effects of the present invention are as follows: the hydraulic cylinder body is placed by means of a placement plate on the support frame; after the hydraulic cylinder body is stably placed, its cylinder barrel is connected to the support frame by means of a fixing assembly; the piston rod is smoothly pulled by a traction mechanism to separate the piston rod and the cylinder barrel; when the two are separated, the outflow of oil will be collected by a collection box, reducing the diffusion and pollution of the oil; therefore, the device structure can effectively recycle the hydraulic oil inside the oil cylinder; at the same time, when the hydraulic cylinder body is disassembled, the traction mechanism can be used for disassembly to smoothly drag the oil cylinder, effectively eliminating damage to the inside of the hydraulic cylinder body caused by sudden force. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 :
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 :
[0016] Figure 3 This is a schematic structural diagram of the first embodiment of the placement slot 1 and the placement slot 2 in the present invention:
[0017] Figure 4This is a schematic structural diagram of a second embodiment of the placement slot 1 and the placement slot 2 in the present invention;
[0018] Figure 5 This is a schematic diagram of the structure of the piston rod and cylinder barrel before being exploded;
[0019] Figure 6 This is a schematic diagram of the exploded structure of the piston rod and cylinder barrel of the present invention;
[0020] Figure 7 This is a schematic diagram of the three-dimensional structure of the collection box and the protective plate of the utility model;
[0021] Figure 8 This is a schematic diagram of the fixing component structure of the present utility model.
[0022] In the figure, 1. support frame; 2. placement plate; 3. hydraulic cylinder body; 4. piston rod; 5. cylinder barrel; 6. traction mechanism; 7. collection box; 8. placement slot 1; 9. placement slot 2; 10. pin plate 1; 11. pin plate 2; 12. circular hole; 13. limit plate; 14. protective plate; 15. through slot; 16. support leg. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.
[0024] Reference Figures 1-8 As shown, a hydraulic cylinder disassembly device includes a support frame 1, and four support legs 16 are fixedly connected to the bottom of the support frame 1. The four support legs 16 stably lift the support frame 1 to a certain height, which is convenient for the operator to disassemble the hydraulic cylinder body 3. The length setting of the support frame 1 should be designed according to the length of the hydraulic cylinder body 3 to be disassembled. The length of the support frame 1 should be greater than twice the length of the hydraulic cylinder body 3, so as to ensure the subsequent disassembly operation of the hydraulic cylinder body 3.
[0025] It also includes: a placement plate 2 connected to the support frame 1, a fixing component, a traction mechanism 6 and a collection box 7, wherein there are several placement plates 2 and they are all connected to the support frame 1. The placement plates 2 are used to carry the hydraulic cylinder body 3. When the hydraulic cylinder body 3 is placed on several placement plates 2, a part of the placement plates 2 will carry the cylinder barrel 5 on the hydraulic cylinder body 3, and the other part of the placement plates 2 will carry the piston rod 4 on the hydraulic cylinder body 3. The two placement plates 2 support the hydraulic cylinder body 3, so that the hydraulic cylinder body 3 is more stable when placed.
[0026] After the hydraulic cylinder body 3 is placed on the placement plate 2, the fixing assembly is used to connect the cylinder barrel 5 on the hydraulic cylinder body 3 to the support frame 1, so that when the piston rod 4 on the hydraulic cylinder body 3 is pulled later, the hydraulic cylinder body 3 can remain stable under the action of the cylinder barrel 5 being fixed.
[0027] While the fixing assembly fixes the cylinder barrel 5 on the hydraulic cylinder body 3, the output end of the traction mechanism 6 is connected to one end of the piston rod 4 on the hydraulic cylinder body 3 and is used to pull the piston rod 4 on the hydraulic cylinder body 3. The traction mechanism 6 is used to pull the piston rod 4 on the hydraulic cylinder body 3, and the piston rod 4 is gradually stretched out from the inside of the cylinder barrel 5 until it is separated from the cylinder barrel 5.
[0028] The above-mentioned traction mechanism 6 is a mechanical equipment with existing technology. The traction mechanism 6 can be a traction device such as a hand hoist, a winch, a pulley block, a traction rope, etc. According to the actual situation, a suitable traction mechanism 6 device is selected. Its main purpose is to be able to stretch and pull the piston rod 4 on the hydraulic cylinder body 3 smoothly and slowly, eliminating the damage to the oil cylinder caused by sudden force. At the same time, personnel working on the support frame 1 can reduce the safety risks in the process.
[0029] After the piston rod 4 on the hydraulic cylinder body 3 is separated from the cylinder barrel 5, oil will flow down between the two as they separate, and a collection box 7 is provided below where the oil falls. The collection box 7 is installed on the support frame 1 and is located below the placement plate 2, and the collection box 7 is used to collect the oil that falls when the hydraulic cylinder body 3 is disassembled. The collection box 7 can be removed from the support frame 1 later, and the oil inside the collection box 7 can be collected and recycled. The hydraulic cylinder body 3 can be placed on the support frame 1 for disassembly, which can effectively avoid environmental pollution caused by the outflow of oil during the process. Secondly, using this technical solution to disassemble the hydraulic cylinder body 3 can reduce the labor intensity caused by disassembly by multiple people, and one person can complete the corresponding maintenance, thereby improving the utilization rate of personnel.
[0030] Reference Figure 1 as well as Figure 3-4 As shown, further, several placement plates 2 are placed at equal distances from each other, and a part of the placement plates 2 are provided with a placement groove 1 8, and another part of the placement plates 2 are provided with a placement groove 2 9. The placement groove 1 8 is used to support and stabilize the cylinder barrel 5 on the hydraulic cylinder body 3, and the placement groove 2 9 is used to support and stabilize the piston rod 4 on the hydraulic cylinder body 3. The placement plates 2 at two positions support the hydraulic cylinder body 3, and then cooperate with the placement groove 1 8 and the placement groove 2 9 to support the piston rod 4 and the cylinder barrel 5 on the hydraulic cylinder body 3, so that the hydraulic cylinder body 3 is more stable when placed.
[0031] Among them, the first implementation scheme of the placement groove 1 8 and the placement groove 2 9 in the utility model is that the shapes of the placement groove 1 8 and the placement groove 2 9 are semicircular corresponding to the outer surfaces of the cylinder barrel 5 on the hydraulic cylinder body 3 and the piston rod 4 on the hydraulic cylinder body 3. When the hydraulic cylinder body 3 is placed on the placement plate 2, the semicircular placement groove 1 8 and the placement groove 2 9 will respectively support and stabilize the cylinder barrel 5 and the piston rod 4 on the hydraulic cylinder body 3, so that the hydraulic cylinder body 3 will not shake easily.
[0032] Among them, the second implementation scheme of the placement groove 1 8 and the placement groove 2 9 in the present invention is that the shapes of the placement groove 1 8 and the placement groove 2 9 are respectively V-shaped, which are in contact with the outer surfaces of the cylinder barrel 5 on the hydraulic cylinder body 3 and the piston rod 4 on the hydraulic cylinder body 3. When the hydraulic cylinder body 3 is placed on the placement plate 2, the V-shaped placement groove 1 8 and the placement groove 2 9 will respectively support and stabilize the cylinder barrel 5 and the piston rod 4 on the hydraulic cylinder body 3, so that the hydraulic cylinder body 3 will not shake easily.
[0033] The advantage of the second embodiment of the placement groove 1 8 and the placement groove 2 9 in the present invention compared to the first embodiment is that the V-shaped placement groove 1 8 and the placement groove 2 9 can adapt to hydraulic cylinder bodies 3 of different sizes and have a wide range of uses, while the semicircular placement groove 1 8 and the placement groove 2 9 can only adapt to hydraulic cylinder bodies 3 of a certain size and have certain limitations.
[0034] Reference Figure 8 As shown, further, the fixing assembly includes a cylindrical pin 17 and a pin plate 10 and a pin plate 2 11 fixedly connected to the support frame 1, and circular holes 12 are provided on the pin plate 10 and the pin plate 2 11. The pin plate 10 and the pin plate 2 11 are located directly below the pin plate 10 and a distance is left between the two. The axis of the circular hole 12 on the pin plate 10 is collinear with the axis of the circular hole 12 on the pin plate 2 11. One end of the cylindrical pin 17 passes through the two circular holes 12 and extends from the side of the pin plate 2 11 away from the pin plate 10. The other end of the cylindrical pin 17 is provided with a limit plate 13. Plate 13 is in movable contact with the side of pin plate 10 away from pin plate 2 11. When in use, when the hydraulic cylinder body 3 is placed on the placement plate 2, the tail end of the cylinder barrel 5 on the hydraulic cylinder body 3 is placed corresponding to the circular hole 12, and then the cylindrical pin 17 is inserted from the circular hole 12 on pin plate 10, and then the cylindrical pin 17 passes through the tail end of the cylinder barrel 5, and finally inserted into the circular hole 12 on pin plate 2 11. At this time, the hydraulic cylinder body 3 is connected to the support frame 1. At this time, when the hydraulic cylinder body 3 is pulled, the cylindrical pin 17 will prevent the hydraulic cylinder body 3 from being pulled.
[0035] Reference Figure 7As shown, finally, a protective plate 14 is provided on the collection box 7, and a plurality of through slots 15 are opened on the protective plate 14. The protective plate 14 is movably mounted on the collection box 7. The protective plate 14 prevents parts from falling into the collection box 7 along with the oil, and the opening of the through slots 15 only allows the oil to fall into the collection box 7, which facilitates the subsequent cleaning and recovery of the oil.
Claims
1. A hydraulic cylinder disassembly device, comprising a support frame (1), characterized in that: Also includes: A placement plate (2), wherein the placement plates (2) are multiple and are all connected to the support frame (1), and the placement plates (2) are used to carry the hydraulic cylinder body (3); A fixing assembly, the fixing assembly being used to connect the cylinder barrel (5) on the hydraulic cylinder body (3) to the support frame (1); A traction mechanism (6), wherein an output end of the traction mechanism (6) is connected to one end of the piston rod (4) on the hydraulic cylinder body (3) and is used to pull the piston rod (4) on the hydraulic cylinder body (3); A collection box (7) is installed on the support frame (1) and is located below the placement plate (2). The collection box (7) is used to collect oil dropped when the hydraulic cylinder body (3) is disassembled.
2. A hydraulic cylinder disassembly device according to claim 1, characterized in that: A plurality of the placement plates (2) are placed at equal distances from each other, and a placement groove (8) is provided on some of the placement plates (2), and a placement groove (9) is provided on another portion of the placement plates (2). The placement groove (8) is used to support and stabilize the cylinder barrel (5) on the hydraulic cylinder body (3), and the placement groove (9) is used to support and stabilize the piston rod (4) on the hydraulic cylinder body (3).
3. A hydraulic cylinder disassembly device according to claim 2, characterized in that: The shapes of the placement groove 1 (8) and the placement groove 2 (9) are semicircular, corresponding to the outer surfaces of the cylinder barrel (5) on the hydraulic cylinder body (3) and the piston rod (4) on the hydraulic cylinder body (3), respectively.
4. The hydraulic cylinder disassembly device according to claim 2, characterized in that: The placement groove 1 (8) and the placement groove 2 (9) are shaped like a V that contacts the outer surface of the cylinder barrel (5) on the hydraulic cylinder body (3) and the piston rod (4) on the hydraulic cylinder body (3), respectively.
5. The hydraulic cylinder disassembly device according to claim 1, characterized in that: The fixing assembly includes a cylindrical pin (17) and a pin plate 1 (10) and a pin plate 2 (11) fixedly connected to the support frame (1), and circular holes (12) are provided on the pin plate 1 (10) and the pin plate 2 (11). The pin plate 2 (11) is located directly below the pin plate 1 (10) and a distance is left between the two. The axis of the circular hole (12) on the pin plate 1 (10) is collinear with the axis of the circular hole (12) on the pin plate 2 (11). One end of the cylindrical pin (17) passes through the two circular holes (12) and extends from the side of the pin plate 2 (11) away from the pin plate 1 (10). The other end of the cylindrical pin (17) is provided with a limit plate (13), and the limit plate (13) is in movably contact with the side of the pin plate 1 (10) away from the pin plate 2 (11).
6. The hydraulic cylinder disassembly device according to claim 1, characterized in that: The collection box (7) is provided with a protective plate (14), and the protective plate (14) is provided with a plurality of through slots (15).