Jig suitable for insert pins with different heights
By designing a fixture suitable for needle inserts of different heights, the problem of high needle processing cost in the prior art is solved, and batch processing and improvement of the concave arc surface accuracy of the tail of the needle inserts is achieved.
Patent Information
- Application Number
- CN202422269253.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-18
AI Technical Summary
There is a lack of fixtures suitable for batch processing of needle inserts of different heights in the prior art, resulting in high cost and low efficiency in needle inserts.
Design a fixture suitable for needle insertion at different heights, including a fixture top plate, a connecting post and a fixture base. The connecting post can be detached and installed to match needle insertion at different heights. The insertion needle is interspersed with the socket, and a notch is provided on the fixture top plate and base to prevent the needle insertion from rotating. The fixture top plate can be a step or an inclined surface to stabilize the needle insertion.
The batch processing of needles with different heights is realized, the processing cost is reduced, and the accuracy and processing stability of the concave arc surface of the needle tail is improved.
Smart Images

Figure CN223235709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to a jig suitable for inlaying pins of different heights. Background Art
[0002] Pins are a crucial component of injection molds. Depending on their shape, they can be categorized as flat, straight, or stepped. These different pin types are used to meet diverse mold design and processing requirements. Pins generally serve several functions, including venting, facilitating processing and maintenance, improving mold strength, saving materials and reducing costs, and shortening manufacturing cycles.
[0003] The pins used in molds for manufacturing automotive lamps require CNC machining of a patterned, concave arc surface at the end of the pins. Furthermore, the length of the pins in each automotive lamp mold varies. If many pins are required, machining them one by one is very costly. Therefore, a jig is needed to mass-produce these pins. This paper proposes a jig suitable for producing pins of varying heights to address these challenges. Utility Model Content
[0004] The utility model aims to provide a jig suitable for setting pins of different heights, so as to solve the problem in the prior art that there is no jig that can be used for batch processing of setting pins.
[0005] The technical solution of the utility model is: a jig suitable for inlaying pins of different heights, comprising a jig top plate, a plurality of connecting columns of equal height, and a jig base, which are connected in sequence from top to bottom. The plurality of connecting columns are detachably mounted between the jig top plate and the jig base, and the connecting columns are provided in multiple groups of different heights for replacement to match inlay pins of different heights.
[0006] The jig top plate and the jig base are provided with a plurality of corresponding holes for placing inlay pins, and each inlay pin is interference fit with the hole;
[0007] The head of each inlay pin is in the shape of a column with a cutout, and the bottom surface of the jig top plate and the jig base are provided with a plurality of notches that cooperate with the cutouts to prevent the inlay pin from rotating.
[0008] Preferably, the jig base is a regular square plate, the bottom surface of the jig top plate is a horizontal plane, the top surface of the jig top plate is a stepped surface that gradually rises in one direction, the sockets are distributed on different steps, and when the inlay pin is inserted into the socket, the tail of the inlay pin is exposed on the top surface of the jig.
[0009] Preferably, the jig base is a regular square plate, the bottom surface of the jig top plate is a horizontal plane, the top surface of the jig top plate is an inclined surface gradually rising in one direction, and when the insert pin is inserted into the socket, the tail of the insert pin is exposed on the top surface of the jig.
[0010] Preferably, the plurality of sockets are arranged in a rectangular array, and the plurality of slots are arranged along the transverse or longitudinal direction of the rectangular array; the cutout of the head of the pin is a cut surface, and when the pin is inserted into the socket, the cut surface of the head of the pin fits against the side wall of the slot.
[0011] Preferably, the height of the head of the inlay pin is the same as the depth of the notch.
[0012] Preferably, the lower openings of the sockets on the jig top plate and the jig base are chamfered.
[0013] Preferably, a plurality of the connecting columns are arranged around the circumference of the socket, and screw holes are provided at the upper and lower ends of the plurality of the connecting columns along their axial directions. Screw holes are provided vertically through the jig top plate and the jig base, and the plurality of the connecting columns are detachably installed between the jig top plate and the jig base by screws.
[0014] Compared with the prior art, the advantages of the present invention are:
[0015] (1) The utility model is a jig suitable for inlaying pins of different heights, comprising a jig top plate, a plurality of connecting columns of equal height, and a jig base connected in sequence from top to bottom. The plurality of connecting columns are detachably mounted between the jig top plate and the jig base, and the connecting columns are provided in a plurality of groups of different heights for replacement to match inlay pins of different heights. The utility model has a simple structure, is easy to use, and is highly practical.
[0016] (2) In the present invention, the top plate of the jig is configured as a stepped surface or an inclined surface, which makes the jig suitable for inlay pins with a small height difference. At the same time, the tail of the inlay pin is not exposed too much from the top surface of the jig, thereby avoiding vibration of the inlay pin during CNC processing and improving the accuracy of the concave arc surface of the tail of the inlay pin. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0018] Figure 1 This is a schematic structural diagram of the inlay pin described in Example 1;
[0019] Figure 2 This is a schematic structural diagram of a jig suitable for inserting pins of different heights as described in Example 1;
[0020] Figure 3 This is a schematic structural diagram of a jig suitable for inserting pins of different heights as described in Example 1, viewed from a bottom angle;
[0021] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 5 This is a structural schematic diagram of a jig suitable for inserting pins of different heights as described in Example 2.
[0023] Among them: 1. Inlay pin, 2. Top plate of fixture, 3. Connecting column, 4. Base of fixture, 5. Socket, 6. Notch, 7. Cutting surface, 8. Step surface, 9. Inclined surface. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the present invention in conjunction with specific embodiments:
[0025] In the description of the utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model.
[0026] Example 1
[0027] like Figure 2 、 Figure 3 As shown, a jig suitable for inlay pins 1 of different heights comprises a jig top plate 2, a plurality of connecting posts 3 of the same height, and a jig base 4, which are connected in sequence from top to bottom. The plurality of connecting posts 3 are detachably mounted between the jig top plate 2 and the jig base 4, and the connecting posts 3 are provided with a plurality of groups of different heights for replacement to match inlay pins 1 of different heights, thereby increasing the breadth of use of the jig in this embodiment, and can be used on inlay pins 1 of various heights; a plurality of sockets 5 for placing the inlay pins 1 are respectively provided on the jig top plate 2 and the jig base 4, and each inlay pin 1 is interference fit with the socket 5, so that the inlay pin 1 is inserted into the socket 5 and fixed on the jig; the head of each inlay pin 1 is in the shape of a column with a notch, and the bottom surfaces of the jig top plate 2 and the jig base 4 are provided with a plurality of notches 6 (such as Figure 4 As shown). A plurality of jacks 5 are arranged in a rectangular array, and a plurality of notches 6 are arranged along the transverse or longitudinal direction of the rectangular array; the cutout of the head of the inlay pin 1 is a cut surface 7 (as shown). Figure 1 As shown), when the insert pin 1 is inserted into the socket 5, the cut surface 7 of the head of the insert pin 1 fits on the side wall of the slot 6; thereby, the insert pin 1 does not rotate during CNC processing.
[0028] The jig base 4 is a regular square plate. The bottom surface of the jig top plate 2 is horizontal, while the top surface of the jig top plate 2 is a stepped surface 8 that gradually rises in one direction. The insertion holes 5 are distributed on different steps. When the pin 1 is inserted into the insertion hole 5, the tail of the pin 1 is exposed on the top surface of the jig. The stepped surface 8 of the jig top plate 2 makes the jig suitable for pins 1 with small height differences. At the same time, the exposed tail of the pin 1 is not too far from the top surface of the jig, which prevents vibration of the pin 1 during CNC machining and improves the precision of the concave arc surface of the pin 1 tail.
[0029] The height of the head of the inlay pin 1 is the same as the depth of the slot 6. The lower openings of the sockets 5 on both the top plate 2 and the base 4 of the jig are chamfered. Multiple connecting posts 3 are arranged around the circumference of the sockets 5. Screw holes are defined along the axial direction at the upper and lower ends of the connecting posts 3. Screw holes are also defined vertically through the top plate 2 and base 4 of the jig. The connecting posts 3 are removably mounted between the top plate 2 and base 4 using screws.
[0030] Example 2
[0031] The difference between the second embodiment and the first embodiment is that Figure 5 As shown, the jig base 4 is a regular square plate. The bottom surface of the jig top plate 2 is a horizontal plane, and the top surface of the jig top plate 2 is an inclined surface 9 that gradually rises in one direction. When the pin 1 is inserted into the socket 5, the tail of the pin 1 is exposed on the top surface of the jig. Similarly, the jig top plate 2 is configured with an inclined surface 9, which makes the jig suitable for pins 1 with a small height difference. At the same time, the tail of the pin 1 is not too much exposed from the top surface of the jig, which prevents vibration of the pin 1 during CNC machining and improves the precision of the concave arc surface of the tail of the pin 1.
[0032] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly, and they are not intended to limit the scope of protection of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention.
Claims
1. A fixture suitable for setting pins at different heights, characterized by: The jig comprises a jig top plate, a plurality of connecting posts of equal height, and a jig base, which are sequentially connected from top to bottom. The plurality of connecting posts are detachably mounted between the jig top plate and the jig base, and the connecting posts are provided in multiple groups of different heights for replacement to match inlay pins of different heights. The jig top plate and the jig base are provided with a plurality of corresponding holes for placing inlay pins, and each inlay pin is interference fit with the hole; The head of each inlay pin is in the shape of a column with a cutout, and the bottom surface of the jig top plate and the jig base are provided with a plurality of notches that cooperate with the cutouts to prevent the inlay pin from rotating.
2. The jig for inserting pins of different heights according to claim 1, characterized in that: The jig base is a regular square plate, the bottom surface of the jig top plate is a horizontal plane, the top surface of the jig top plate is a stepped surface that gradually rises in one direction, the sockets are distributed on different steps, and when the inlay pin is inserted into the socket, the tail of the inlay pin is exposed on the top surface of the jig.
3. The jig for inserting pins of different heights according to claim 1, characterized in that: The jig base is a regular square plate, the bottom surface of the jig top plate is a horizontal plane, the top surface of the jig top plate is an inclined surface that gradually rises in one direction, and when the inlay pin is inserted into the socket, the tail of the inlay pin is exposed on the jig top surface.
4. The jig for inserting pins of different heights according to claim 1, characterized in that: The plurality of sockets are arranged in a rectangular array, and the plurality of slots are arranged along the transverse or longitudinal direction of the rectangular array; the cutout of the head of the pin is a cut surface, and when the pin is inserted into the socket, the cut surface of the head of the pin fits on the side wall of the slot.
5. The jig for inserting pins of different heights according to claim 1, characterized in that: The height of the head of the setting pin is the same as the depth of the notch.
6. The jig for inserting pins of different heights according to claim 1, characterized in that: The lower openings of the jacks on the jig top plate and the jig base are chamfered.
7. The jig for inserting pins of different heights according to claim 1, characterized in that: Multiple connecting columns are arranged around the circumference of the socket, and screw holes are opened at the upper and lower ends of the multiple connecting columns along their axial directions. Screw holes are opened vertically through the jig top plate and the jig base, and the multiple connecting columns are detachably installed between the jig top plate and the jig base by screws.