Matched clamping tool for flange cover machining

By designing a clamping tool that includes a load-bearing seat, a first bidirectional threaded link and a driving mechanism, flexible angle clamping of the flange cover is achieved, solving the problem of repeated disassembly and assembly of the existing clamping tool, and improving polishing efficiency and stability.

CN223236025UActive Publication Date: 2025-08-19SUZHOU MINGXIANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202422174911.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-19
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing clamping tool for flange cover processing needs to be repeatedly disassembled and assembled when performing polishing operations at different angles, resulting in poor flexibility and affecting the progress and efficiency of the polishing process.

Method used

A clamping tool including a load-bearing seat, a first bidirectional threaded link, a driving mechanism, a transverse wall and a clamping arm is designed. The first bidirectional threaded link is driven to rotate through the driving mechanism, and combined with the rotation and positioning of the positioning assembly and the rotating rod, the flexible angle clamping of the flange cover is realized without repeated disassembly and assembly.

Benefits of technology

It improves the convenience and flexibility of clamping tooling, improves the progress and efficiency of the polishing process, and ensures the stability and convenience of the flange cover when polishing at different angles.

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Abstract

The utility model relates to the technical field of clamping tools for flange cover machining, and discloses a cooperative clamping tool for flange cover machining, which comprises a bearing seat, a first bidirectional threaded connecting rod, a driving mechanism, two transverse walls and two clamping arms, and the first two-way threaded connecting rod is rotatably arranged in the bearing seat through a bearing. The cooperative clamping tool for flange cover machining has the advantages that when a flange cover is clamped at different angles for polishing operation, the flange cover does not need to be disassembled and assembled repeatedly, the convenience and the flexibility of the clamping tool are higher, and therefore the progress and the efficiency of the polishing technology are improved, and the problem that in the using process of an existing clamping tool, the machining efficiency is high is solved. The problems that in the polishing process, a flange cover needs to be repeatedly disassembled and assembled to adjust a proper polishing angle, the process is time-consuming, the flexibility of a clamping tool is poor, and the progress and efficiency of the polishing process are affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tooling for processing flange covers, in particular to a matching clamping tooling for processing flange covers. Background Art

[0002] Flange cover refers to a connecting component that connects pipes, valves and equipment. The installation and disassembly of flange cover are relatively convenient and it is widely used in the oil, natural gas, chemical, pharmaceutical and other industries. Flange cover is mostly made of metal. In order to improve the aesthetics and corrosion resistance of the product, the surface of the flange cover will be polished. At this time, a matching clamping tooling is needed for flange cover processing.

[0003] In the current use of matching clamping tooling in engineering, if the flange cover needs to be clamped at different angles for polishing, it is necessary to repeatedly disassemble and assemble the flange cover to adjust the appropriate polishing angle. This process is time-consuming and the flexibility of the clamping tooling is poor, which affects the progress and efficiency of the polishing process. Therefore, a matching clamping tooling for flange cover processing is proposed to solve the above-mentioned problems. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a cooperating clamping tool for flange cover processing, which has the advantages of no need to repeatedly disassemble and assemble the flange cover when clamping the flange cover at different angles for polishing operations, making the clamping tool more convenient and flexible, thereby improving the progress and efficiency of the polishing process. It solves the problem that the existing clamping tool needs to repeatedly disassemble and assemble the flange cover to adjust the appropriate polishing angle during use, which is a time-consuming process and the flexibility of the clamping tool is poor, affecting the progress and efficiency of the polishing process.

[0006] (2) Technical solution

[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a cooperating clamping tool for flange cover processing, comprising a load-bearing seat, a first two-way threaded connecting rod, a driving mechanism, two transverse walls and two clamping arms, the first two-way threaded connecting rod being rotatably arranged inside the load-bearing seat through a bearing, a driving mechanism for driving the first two-way threaded connecting rod to rotate forward and reversely is provided on one side of the load-bearing seat, the outer surface thread of the first two-way threaded connecting rod is provided with a symmetrical transverse wall extending above the load-bearing seat, a rotating rod extending to the outside is rotatably provided inside the transverse wall through a bearing, a clamping arm is fixedly provided on one side of the two rotating rods, and a positioning component for limiting one of the rotating rods is provided on one of the transverse walls.

[0008] The beneficial effects of the present invention are as follows: through the cooperation between the first bidirectional threaded connecting rod, the transverse wall, the rotating rod and the clamping arm, the flange cover can be clamped under the drive of the driving mechanism, and the positioning of the rotating rod by the positioning component is released, and the clamped flange cover is rotated under the action of force. When it is rotated to a suitable polishing processing position, the rotating rod is positioned by the positioning component again, so that when the flange cover is clamped at different angles for polishing operations, there is no need to repeatedly disassemble and assemble the flange cover, making the clamping tooling more convenient and flexible, thereby improving the progress and efficiency of the polishing process.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Furthermore, the driving mechanism is composed of a stepper motor and a worm gear reducer. A worm gear reducer is fixedly provided on the right side of the load-bearing seat, and the output end of the worm gear reducer is transmission-connected to the end of the first bidirectional threaded connecting rod. A stepper motor is fixedly provided on the top of the worm gear reducer, and the output end of the worm gear reducer is transmission-connected to the input end of the worm gear reducer.

[0011] The beneficial effect of adopting the above further solution is that the output end of the worm gear reducer has a self-locking function, which can ensure stability when clamping the flange cover, and the worm gear reducer is driven by the output end of the stepper motor.

[0012] Furthermore, a limiting groove is provided on the surface of the supporting seat, and the two transverse walls pass through the limiting groove.

[0013] The beneficial effect of adopting the above further solution is that the limiting groove is used to limit the transverse wall so that the transverse wall can only move transversely.

[0014] Furthermore, one of the rotating rods has an outer surface provided with positioning grooves distributed in an annular shape and at equal distances;

[0015] Furthermore, the positioning assembly consists of a frame, a positioning rod, a spring and a limit plate, wherein a frame is fixedly provided on one of the horizontal walls, a positioning rod is movably provided on the top of the frame, the positioning rod passes through the frame and extends to the inside of the positioning groove, a limit plate is fixedly provided on the surface of the positioning rod and is fitted with the surface of the horizontal wall, and a spring is fixedly connected to the surface of the limit plate and is located on the outside of the positioning rod and fixedly connected to the top wall inside the frame.

[0016] The beneficial effect of adopting the above further scheme is that, with the cooperation of the spring and the limit plate, the positioning rod can be inserted into the corresponding positioning groove, thereby ensuring that the rotating rod can be positioned and locked again after rotating. At the same time, after the positioning rod leaves the positioning groove, the rotating rod can rotate with the help of the bearing.

[0017] Furthermore, the clamping arm is composed of an annular clamping block and a resistance-increasing rubber pad. The annular clamping block is fixedly provided on one end of the rotating rod away from the transverse wall, and the resistance-increasing rubber pad is fixedly provided on the other end of the annular clamping block away from the rotating rod.

[0018] The beneficial effect of adopting the above further solution is that the flange cover is clamped by the two annular clamping blocks moving relative to each other. The resistance-increasing rubber pad is provided to increase the friction between the flange cover during the clamping process, thereby improving stability and avoiding damage to the flange cover surface.

[0019] Furthermore, it includes a base, a second bidirectional threaded screw, two threaded rings, and two hinge assemblies. The second bidirectional threaded screw is rotatably arranged inside the base through a bearing. The outer surface of the second bidirectional threaded screw is threadedly connected to the threaded rings that are symmetrically distributed. The outer surface of the threaded ring is hinged to the load-bearing seat through the hinge assembly.

[0020] Furthermore, the articulated assembly consists of two articulated seats and a connecting rod. The two articulated seats are respectively fixed to the bottom end of the bearing seat and the outer surface of the threaded ring, and the two articulated seats on the same side are hinged by a connecting rod.

[0021] The beneficial effect of adopting the above-mentioned further scheme is that during the rotation of the second bidirectional threaded screw, the two threaded rings threadedly connected to it will move to the opposite side. With the cooperation of the hinged assembly, the distance between the load-bearing seat and the base can be indirectly changed, so that the clamping tool can be adapted to people of different heights during use, thereby improving applicability.

[0022] Furthermore, a universal wheel is provided at the bottom of the base, an anti-drift groove is provided at the bottom of the inner cavity of the base, an anti-drift wheel located inside the anti-drift groove is provided at the end of the threaded ring away from the hinged seat, and a turning handle located at the base is fixedly provided on the right side of the second bidirectional threaded screw.

[0023] The beneficial effect of adopting the above further solution is that the universal wheel and the turning handle are provided to improve the convenience when using the clamping tool. At the same time, the cooperation of the anti-drift groove and the anti-drift wheel can make the lateral movement of the threaded ring more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the structure of the utility model;

[0025] Figure 2 This is a front cross-sectional view of the load-bearing seat of the utility model;

[0026] Figure 3 It is a top view of the clamping arm of the utility model;

[0027] Figure 4 It is a side sectional view of the rotating rod of the utility model.

[0028] In the figure: 1. load-bearing seat; 101. limiting groove; 2. first bidirectional threaded connecting rod; 3. driving mechanism; 31. stepping motor; 32. worm gear reducer; 4. transverse wall; 5. rotating rod; 51. positioning groove; 6. clamping arm; 61. annular clamping block; 62. resistance-increasing rubber pad; 7. positioning assembly; 71. frame; 72. positioning rod; 73. spring; 74. limiting plate; 9. base; 91. anti-drift groove; 10. second bidirectional threaded screw; 11. threaded ring; 111. anti-drift wheel; 12. hinge assembly; 121. hinge seat; 122. connecting rod. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1, by Figure 1-4 Provided is a cooperating clamping tool for flange cover processing. The utility model includes a load-bearing seat 1, a first bidirectional threaded connecting rod 2, a driving mechanism 3, two transverse walls 4 and two clamping arms 6. The first bidirectional threaded connecting rod 2 is rotatably arranged inside the load-bearing seat 1 through a bearing. A driving mechanism 3 for driving the first bidirectional threaded connecting rod 2 to rotate forward and reverse is provided on one side of the load-bearing seat 1. The outer surface thread of the first bidirectional threaded connecting rod 2 is provided with a transverse wall 4 that is symmetrical and extends to the top of the load-bearing seat 1. The interior of the transverse wall 4 is rotatably provided with a rotating rod 5 extending to the outside through a bearing. The two rotating rods 5 are both fixedly provided with a clamping arm 6 on one side, and a positioning component 7 for limiting one of the rotating rods 5 is provided on one of the transverse walls 4.

[0031] The driving mechanism 3 is composed of a stepping motor 31 and a worm gear reducer 32. The right side of the carrying seat 1 is fixedly provided with a worm gear reducer 32 whose output end is transmission-connected to the end of the first bidirectional threaded connecting rod 2. The top of the worm gear reducer 32 is fixedly provided with a stepping motor 31 whose output end is transmission-connected to the input end of the worm gear reducer 32.

[0032] Wherein: a limiting groove 101 is provided on the surface of the supporting seat 1, and the two transverse walls 4 pass through the limiting groove 101;

[0033] After the stepper motor 31 is powered on and started, the kinetic energy is transmitted to the worm gear reducer 32 through its output end, and the output end of the worm gear reducer 32 drives the first bidirectional threaded connecting rod 2 to rotate. At the same time, after the worm gear reducer 32 stops working, it can realize a self-locking function. Under the push of the threads and the limit of the limit groove 101, the two transverse walls 4, which are threadedly connected to the first bidirectional threaded connecting rod 2, indirectly drive the two clamping arms 6 to move to opposite sides, thereby achieving the support of the flange cover;

[0034] Among them, one of the rotating rods 5 has an outer surface with annular positioning grooves 51 distributed at equal distances;

[0035] The positioning assembly 7 is composed of a frame 71, a positioning rod 72, a spring 73 and a limiting plate 74. The frame 71 is fixedly provided on one of the transverse walls 4. A positioning rod 72 is movably provided on the top of the frame 71, which penetrates the frame 71 and extends into the interior of the positioning groove 51. A limiting plate 74 is fixedly provided on the surface of the positioning rod 72 and is in contact with the surface of the transverse wall 4. A spring 73 is fixedly connected to the surface of the limiting plate 74, which is located on the outside of the positioning rod 72 and is fixedly connected to the top wall of the frame 71.

[0036] When the locking cam 72 is in the closed position, the locking cam 72 is in the closed position, and ...

[0037] The clamping arm 6 is composed of an annular clamping block 61 and a resistance-increasing rubber pad 62. The annular clamping block 61 is fixedly provided at one end of the rotating rod 5 away from the transverse wall 4, and the resistance-increasing rubber pad 62 is fixedly provided at one end of the annular clamping block 61 away from the rotating rod 5.

[0038] The flange cover to be polished is placed between the two annular clamping blocks 61 . When the two annular clamping blocks 61 move toward opposite sides, the flange cover is clamped to achieve a fixing effect.

[0039] Working principle:

[0040] First, the flange cover is placed between the two annular clamping blocks 61. After the stepping motor 31 is powered on and started, its output end transmits kinetic energy to the worm gear reducer 32. The output end of the worm gear reducer 32 drives the first bidirectional threaded connecting rod 2 to rotate. Driven by the threads and limited by the limiting grooves 101, the two transverse walls 4 move toward opposite sides, thereby driving the two clamping arms 6 to clamp and fix the flange cover, and the upper surface of the flange cover can be polished.

[0041] When the locking cam 73 is in the unlocked position, the locking cam 72 is released, and the locking cam 73 is in the unlocked position ...

[0042] Example 2, by Figure 1 Provided is a cooperating clamping tool for flange cover processing. The utility model includes a load-bearing seat 1, a first bidirectional threaded connecting rod 2, a driving mechanism 3, two transverse walls 4 and two clamping arms 6. The first bidirectional threaded connecting rod 2 is rotatably arranged inside the load-bearing seat 1 through a bearing. A driving mechanism 3 for driving the first bidirectional threaded connecting rod 2 to rotate forward and reverse is provided on one side of the load-bearing seat 1. The outer surface thread of the first bidirectional threaded connecting rod 2 is provided with a transverse wall 4 that is symmetrical and extends to the top of the load-bearing seat 1. The interior of the transverse wall 4 is rotatably provided with a rotating rod 5 extending to the outside through a bearing. The two rotating rods 5 are both fixedly provided with a clamping arm 6 on one side, and a positioning component 7 for limiting one of the rotating rods 5 is provided on one of the transverse walls 4.

[0043] The support frame includes a base 9, a second bidirectional threaded screw 10, two threaded rings 11, and two hinge assemblies 12. The second bidirectional threaded screw 10 is rotatably arranged inside the base 9 through a bearing. The outer surface of the second bidirectional threaded screw 10 is threadedly connected with the threaded rings 11 that are symmetrically distributed. The outer surface of the threaded ring 11 is hinged to the support seat 1 through the hinge assembly 12.

[0044] The hinge assembly 12 is composed of two hinged seats 121 and a connecting rod 122. The two hinged seats 121 are respectively fixed to the bottom end of the supporting seat 1 and the outer surface of the threaded ring 11. The two hinged seats 121 on the same side are hingedly connected by the connecting rod 122.

[0045] During the rotation of the second bidirectional threaded screw 10, the two threaded rings 11 threadedly connected thereto will move to the opposite side. With the cooperation of the hinge assembly 12, the distance between the load-bearing seat 1 and the base 9 can be indirectly changed, so that the clamping tool can be adapted to people of different heights during use, thereby improving its applicability.

[0046] The bottom of the base 9 is provided with a universal wheel, the bottom of the inner cavity of the base 9 is provided with an anti-drift groove 91, the end of the threaded ring 11 away from the hinge seat 121 is provided with an anti-drift wheel 111 located inside the anti-drift groove 91, and the right side of the second bidirectional threaded screw 10 is fixedly provided with a handle located on the base 9;

[0047] The purpose of providing the universal wheel and the rotating handle is to improve the convenience when using the clamping tool. At the same time, the cooperation of the anti-drift groove 91 and the anti-drift wheel 111 can make the lateral movement of the threaded ring 11 more stable.

[0048] Working principle:

[0049] First: by turning the handle, the second bidirectional threaded screw 10 is rotated with the help of the bearing. At this time, the two threaded rings 11 threadedly connected to the second bidirectional threaded screw 10 cooperate with the anti-drift groove 91 and the anti-drift wheel 111. The threaded ring 11 moves laterally to the opposite side stably, and the articulated seat 121 connected to the two threaded rings 11 drives the connecting rod 122 to move, which can change the distance between the load-bearing seat 1 and the base 9, so that the clamping tooling can be adapted to people of different heights during use, thereby improving its applicability.

[0050] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooperating clamping tool for flange cover processing, characterized in that: The invention comprises a bearing seat (1), a first bidirectional threaded connecting rod (2), a driving mechanism (3), two transverse walls (4) and two clamping arms (6), wherein the first bidirectional threaded connecting rod (2) is rotatably arranged inside the bearing seat (1) through a bearing, a driving mechanism (3) for driving the first bidirectional threaded connecting rod (2) to rotate forward and reverse is arranged on one side of the bearing seat (1), the outer surface of the first bidirectional threaded connecting rod (2) is threaded with a transverse wall (4) which is symmetrical and extends to the top of the bearing seat (1), the interior of the transverse wall (4) is rotatably provided with a rotating rod (5) extending to the outside through a bearing, and a clamping arm (6) is fixedly provided on one side of the two rotating rods (5), and a positioning component (7) for limiting one of the rotating rods (5) is provided on one of the transverse walls (4).

2. The cooperating clamping tool for flange cover processing according to claim 1, characterized in that: The driving mechanism (3) is composed of a stepping motor (31) and a worm gear reducer (32). The right side of the supporting seat (1) is fixedly provided with a worm gear reducer (32) whose output end is transmission-connected to the end of the first bidirectional threaded connecting rod (2). The top end of the worm gear reducer (32) is fixedly provided with a stepping motor (31) whose output end is transmission-connected to the input end of the worm gear reducer (32).

3. The cooperating clamping tool for flange cover processing according to claim 1, characterized in that: A limiting groove (101) is provided on the surface of the bearing seat (1), and the two transverse walls (4) pass through the limiting groove (101).

4. The cooperating clamping tool for flange cover processing according to claim 1, characterized in that: One of the rotating rods (5) has an outer surface provided with positioning grooves (51) distributed in an annular shape and at equal distances.

5. The cooperating clamping tool for flange cover processing according to claim 4, characterized in that: The positioning assembly (7) is composed of a frame (71), a positioning rod (72), a spring (73) and a limiting plate (74), wherein the frame (71) is fixedly provided on one of the transverse walls (4), a positioning rod (72) is movably provided on the top of the frame (71) and passes through the frame (71) and extends to the inside of the positioning groove (51), a limiting plate (74) is fixedly provided on the surface of the positioning rod (72) and is in contact with the surface of the transverse wall (4), and a spring (73) is fixedly connected to the surface of the limiting plate (74) and is located on the outside of the positioning rod (72) and is fixedly connected to the inner top wall of the frame (71).

6. The cooperating clamping tool for flange cover processing according to claim 1, characterized in that: The clamping arm (6) is composed of an annular clamping block (61) and a resistance-increasing rubber pad (62); the annular clamping block (61) is fixedly provided at one end of the rotating rod (5) away from the transverse wall (4); and the resistance-increasing rubber pad (62) is fixedly provided at one end of the annular clamping block (61) away from the rotating rod (5).

7. The cooperating clamping tool for flange cover processing according to claim 1, characterized in that: The invention also includes a base (9), a second bidirectional threaded screw (10), two threaded rings (11) and two hinge assemblies (12). The base (9) is provided with a second bidirectional threaded screw (10) for rotation via a bearing. The outer surface of the second bidirectional threaded screw (10) is threadedly connected to symmetrically distributed threaded rings (11). The outer surface of the threaded ring (11) is hinged to the support seat (1) via the hinge assemblies (12).

8. The cooperating clamping tool for flange cover processing according to claim 7, characterized in that: The hinge assembly (12) is composed of two hinge seats (121) and a connecting rod (122). The two hinge seats (121) are respectively fixed to the bottom end of the bearing seat (1) and the outer surface of the threaded ring (11). The two hinge seats (121) on the same side are hinged via the connecting rod (122).

9. The cooperating clamping tool for flange cover processing according to claim 8, characterized in that: A universal wheel is provided at the bottom of the base (9), an anti-drift groove (91) is provided at the bottom of the inner cavity of the base (9), an anti-drift wheel (111) located inside the anti-drift groove (91) is provided at one end of the threaded ring (11) away from the hinge seat (121), and a turning handle located on the base (9) is fixedly provided on the right side of the second bidirectional threaded screw (10).