Clay material stirring device

Abstract

The utility model discloses a clay material stirring device which comprises two supporting frames and a stirring barrel fixedly installed between the two supporting frames, a fixing frame is fixedly installed at the top end of the stirring barrel, and a motor is fixedly installed at the top end of the fixing frame. The motor drives the rotating shaft to rotate, the rotating shaft drives the multiple stirring shafts to rotate synchronously through the first transmission assembly, meanwhile, the rotating shaft is fixedly connected with the conveying screw in the conveying pipe, rotation of the conveying screw is achieved, and the stirring blades installed on the stirring shafts stir clay materials. The conveying screw rod is responsible for conveying clay materials upwards from the bottom end of the conveying pipe, circular flowing of the materials is achieved through the discharging groove and the material returning groove, the clay materials on the lower portion can be continuously conveyed back and forth in the direction of the material grooves through the guide plate, it can be ensured that the clay materials are comprehensively and evenly stirred in the stirring barrel, and the stirring efficiency is improved. The clay material is prevented from being deposited at the bottom of the barrel, and the stirring efficiency and quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of bearing seats, in particular to a clay material stirring device. Background Art

[0002] Clay material mixing technology occupies an important position in the fields of geological engineering, water conservancy engineering and environmental engineering, and is especially widely used in anti-seepage, reinforcement and soil improvement projects. Traditional clay material mixing methods often face problems such as uneven mixing, high energy consumption and low efficiency, which directly affect the quality and progress of the project. Therefore, it is particularly important to develop an efficient and uniform clay material mixing technology. This technology requires that the mixing device can accurately control the mixing parameters, such as mixing speed, mixing time, mixing ratio, etc., to ensure the uniform mixing of the clay material and achieve the predetermined physical performance indicators. By optimizing the design of the mixing blades and adopting advanced power transmission systems and intelligent control systems, the mixing efficiency can be effectively improved, energy consumption can be reduced, and the homogeneity of the clay material can be ensured to meet the high standards of clay material quality required by various projects.

[0003] In the pursuit of technological innovation in clay material mixing, the development of a high-efficiency, energy-saving, and intelligent mixing device has become an industry consensus. This device aims to address the various drawbacks of the traditional mixing process, such as differences in material properties caused by uneven mixing and production delays caused by low mixing efficiency. By introducing advanced mixing mechanisms, such as multi-dimensional mixing technology and variable-speed mixing strategies, the mixing uniformity and mixing efficiency of clay materials can be significantly improved. At the same time, the equipped intelligent control system can automatically adjust the mixing process according to preset process parameters, monitor and feedback the mixing effect in real time, and ensure that the quality of the clay material is stable and controllable. In addition, the device also focuses on environmental protection and sustainability, adopting a low-noise, low-vibration design to reduce the impact on the environment and meet the requirements of modern engineering for green construction.

[0004] Patent document CN219338100U discloses a clay material stirring device, which belongs to the field of stirring equipment. A clay material stirring device includes a stirring barrel, a barrel cover is fixedly installed on the top of the stirring barrel, an inner barrel is fixedly connected to the inside of the stirring barrel, a feeding port and a discharge port are respectively provided on the top of the barrel cover and one side of the outer wall of the stirring barrel, the discharge port is connected to the inside of the inner barrel, and a connecting corridor is fixedly welded between the inner wall of the stirring barrel located outside the discharge port and the outer wall of the inner barrel, and a sealing plate is rotatably connected to the outer wall of the stirring barrel located outside the discharge port by a hinge, and a guide component is provided on the inner wall of the inner barrel, and the guide plate of the guide component is used to guide the slurry inside the inner barrel to facilitate the slurry to flow to the center of the inner barrel, to avoid the slurry being thrown close to the barrel wall and rotating due to the action of centrifugal force due to the lack of a corresponding guide component, and it is difficult to fully contact with the stirring rod, thereby improving the uniformity of the slurry during stirring.

[0005] As in the prior art of the aforementioned patent, to ensure that the clay material is evenly stirred during the mixing process, the device is specially designed with a guide assembly located on the side wall. This assembly uses guide plates to effectively guide the flow of the slurry inside the inner barrel, allowing the slurry to flow more easily to the central area of the inner barrel. However, to ensure the smooth progress of the mixing process, the interior of the mixing barrel is not completely filled with clay material. As a result, due to the effect of gravity, some clay material will settle at the bottom of the barrel, and this part of the clay material often cannot be fully stirred. Utility Model Content

[0006] The purpose of the present invention is to provide a clay material stirring device to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clay material stirring device, comprising two support frames and a stirring barrel fixedly installed between the two support frames, the top of the stirring barrel is fixedly installed with a fixing frame, the top of the fixing frame is fixedly installed with a motor, a plurality of stirring shafts and a rotating shaft are rotatably installed inside the stirring barrel, a first transmission assembly is provided between the plurality of stirring shafts and the rotating shaft, a conveying pipe is fixedly installed inside the stirring barrel, a conveying screw is rotatably installed inside the conveying pipe, the conveying screw is fixedly connected to the rotating shaft, the output end of the motor is transmission-connected to the rotating shaft, a plurality of stirring blades are fixedly installed on the plurality of stirring shafts, stirring rods are rotatably installed on the inner walls of both sides of the stirring barrel, two of the stirring rods are arranged below the plurality of stirring shafts, a plurality of guide plates are fixedly installed on the stirring rods, the side walls of the top and bottom ends of the conveying pipe are respectively provided with a discharge trough and a return trough, a second transmission assembly is provided between the two stirring rods and the rotating shaft, and a material receiving assembly is provided below the stirring barrel.

[0008] As a further description of the above technical solution: the first transmission assembly includes a driving gear and multiple driven gears, the driving gear and the multiple driven gears are fixedly mounted on the rotating shaft and the multiple stirring shafts respectively, and the multiple driven gears are meshed with the driving gear.

[0009] As a further description of the above technical solution: the second transmission assembly includes two transmission boxes, a bevel gear group arranged inside the transmission box and a support plate fixedly installed on the side wall of the mixing barrel, the two transmission boxes are fixedly installed on the side wall of the mixing barrel, the output end of the bevel gear group is transmission-connected to the mixing shaft, the input end of the bevel gear group is transmission-connected to a rotating rod, the rotating rod passes through the support plate and is rotationally connected to the support plate, and a transmission belt is transmission-connected between the two rotating rods and the rotating shaft, and the two transmission belts are staggered up and down.

[0010] As a further description of the above technical solution: the material receiving assembly includes a sealing plate and a cylinder, the sealing plate and the opening below the conical bucket are adapted to each other, and the output end of the cylinder is transmission-connected to the sealing plate.

[0011] As a further description of the above technical solution: a material receiving trough is fixedly installed at the bottom end of the cylinder.

[0012] As a further description of the above technical solution: a lower hopper is connected to the side wall of the mixing barrel.

[0013] The utility model provides a clay material stirring device. It has the following beneficial effects: a motor drives a rotating shaft to rotate, which drives multiple stirring shafts to rotate synchronously through a first transmission assembly. At the same time, the rotating shaft is fixedly connected to a conveying screw in a conveying pipe to realize the rotation of the conveying screw. The stirring blades installed on the stirring shaft stir the clay material, and the conveying screw is responsible for conveying the clay material from the bottom end of the conveying pipe upward. The material circulates through a discharge trough and a return trough, and the guide plate can realize the continuous transportation of the clay material below to and from the trough. It can ensure that the clay material is fully and evenly stirred in the stirring barrel, avoid the deposition of the clay material at the bottom of the barrel, and improve the stirring efficiency and quality.

[0014] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0015] This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a clay material stirring device proposed in the present invention;

[0017] Figure 2 This is a schematic diagram of a sectional three-dimensional structure of the utility model;

[0018] Figure 3 This is a schematic cross-sectional view of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional explosion structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the three-dimensional exploded structure of the conveying screw and conveying pipe of the utility model.

[0021] Legend:

[0022] 1. Support frame; 2. Material receiving trough; 3. Cylinder; 4. Mixing barrel; 5. Discharging hopper; 6. Transmission box; 7. Fixed frame; 8. Motor; 9. Rotating shaft; 10. Driven gear; 11. Driving gear; 12. Conveying pipe; 13. Conveying screw; 14. Discharging trough; 15. Return trough; 16. Transmission belt; 17. Rotating rod; 18. Support plate; 19. Bevel gear set; 20. Stirring rod; 21. Guide plate; 22. Conical bucket; 23. Sealing plate; 24. Stirring shaft; 25. Stirring blade. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-5 , a clay material stirring device includes two support frames 1 and a stirring barrel 4 fixedly installed between the two support frames 1, the top of the stirring barrel 4 is fixedly installed with a fixing frame 7, the top of the fixing frame 7 is fixedly installed with a motor 8, the interior of the stirring barrel 4 is rotatably installed with multiple stirring shafts 24 and a rotating shaft 9, a first transmission assembly is provided between the multiple stirring shafts 24 and the rotating shaft 9, a conveying pipe 12 is fixedly installed inside the stirring barrel 4, a conveying screw 13 is rotatably installed inside the conveying pipe 12, the conveying screw 13 is fixedly connected to the rotating shaft 9, the output end of the motor 8 is transmission-connected to the rotating shaft 9, a plurality of stirring blades 25 are fixedly installed on the multiple stirring shafts 24, and stirring rods 20 are rotatably installed on the inner walls of both sides of the stirring barrel 4, two of the stirring rods 20 are arranged below the multiple stirring shafts 24, a plurality of guide plates 21 are fixedly installed on the stirring rods 20, the conveying pipe 12 is fixedly installed with a plurality of stirring blades 25, The side walls of the top and bottom ends are respectively provided with a discharge trough 14 and a return trough 15. A second transmission assembly is provided between the two stirring rods 20 and the rotating shaft 9, and a material receiving assembly is provided below the stirring barrel 4; the rotating shaft 9 is driven to rotate by the motor 8, and the rotating shaft 9 drives multiple stirring shafts 24 to rotate synchronously through the first transmission assembly. At the same time, the rotating shaft 9 is also fixedly connected to the conveying screw 13 in the conveying pipe 12 to realize the rotation of the conveying screw 13. The stirring blades 25 installed on the stirring shaft 24 stir the clay material, and the conveying screw 13 is responsible for conveying the clay material from the bottom end of the conveying pipe 12 upward, realizing the circulation of the material through the discharge trough 14 and the return trough 15, and the guide plate 21 can realize the continuous transportation of the clay material below to and from the material trough 15, which can ensure that the clay material is fully and evenly stirred in the stirring barrel 4, avoiding the deposition of the clay material at the bottom of the barrel, and improving the stirring efficiency and quality.

[0025] As a preferred technical solution of this embodiment, the first transmission assembly includes a driving gear 11 and multiple driven gears 10, which are respectively fixedly mounted on the rotating shaft 9 and the multiple stirring shafts 24, and the multiple driven gears 10 are engaged with the driving gear 11; the first transmission assembly realizes the power transmission of the rotating shaft 9 to the multiple stirring shafts 24 through the engagement of the driving gear 11 and the multiple driven gears 10. When the motor 8 drives the rotating shaft 9 to rotate, the driving gear 11 rotates accordingly, and drives the driven gears 10 engaged with it to rotate, thereby driving the multiple stirring shafts 24 to rotate simultaneously.

[0026] As a preferred technical solution of this embodiment, the second transmission assembly includes two transmission boxes 6, a bevel gear set 19 disposed inside the transmission box 6, and a support plate 18 fixedly mounted on the side wall of the mixing barrel 4. The two transmission boxes 6 are fixedly mounted on the side wall of the mixing barrel 4. The output end of the bevel gear set 19 is transmission-connected to the stirring shaft 24. The input end of the bevel gear set 19 is transmission-connected to the rotating rod 17, which passes through the support plate 18 and is rotationally connected to the support plate 18. A transmission belt 16 is transmission-connected between the two rotating rods 17 and the rotating shaft 9. The two transmission belts 16 are arranged in an upper and lower staggered manner. The second transmission assembly realizes power transmission from the rotating shaft 9 to the two stirring rods 20 through the cooperation of the bevel gear set 19 and the transmission belt 16. When the rotating shaft 9 rotates, the rotating rod 17 is driven to rotate by the transmission belt 16, which in turn drives the bevel gear set 19 to work. The output end of the bevel gear set 19 is transmission-connected to the stirring rod 20, thereby driving the stirring rod 20 to rotate.

[0027] As a preferred technical solution of this embodiment, the material receiving assembly includes a sealing plate 23 and a cylinder 3. The sealing plate 23 is adapted to fit within the opening below the conical hopper 22, and the output end of the cylinder 3 is in driving connection with the sealing plate 23. The material receiving assembly drives the sealing plate 23 via the cylinder 3 to open and close the opening below the conical hopper 22. When the mixed clay material needs to be collected, the cylinder 3 drives the sealing plate 23 to open the opening below the conical hopper 22, allowing the clay material to fall into the receiving trough 2. This drives the motor 8 to rotate in the reverse direction, collecting the remaining clay within the delivery tube 12 and preventing material waste.

[0028] As a preferred technical solution of this embodiment, a material receiving trough 2 is fixedly installed at the bottom end of the cylinder 3; when the sealing plate 23 is opened, the clay material falls directly into the material receiving trough 2, which is convenient for subsequent processing and transportation.

[0029] As a preferred technical solution of this embodiment, the side wall of the mixing barrel 4 is connected to a lower hopper 5 installed; the side wall of the mixing barrel 4 is connected to a lower hopper 5 installed, which is used to add clay material into the mixing barrel 4. Through the lower hopper 5, the clay material can easily enter the mixing barrel 4 for stirring.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A clay material stirring device, comprising two support frames (1) and a stirring barrel (4) fixedly mounted between the two support frames (1), characterized in that: The top of the mixing barrel (4) is fixedly mounted with a fixing frame (7), the top of the fixing frame (7) is fixedly mounted with a motor (8), the interior of the mixing barrel (4) is rotatably mounted with a plurality of mixing shafts (24) and a rotating shaft (9), a first transmission assembly is provided between the plurality of mixing shafts (24) and the rotating shaft (9), a delivery pipe (12) is fixedly mounted inside the mixing barrel (4), a delivery screw (13) is rotatably mounted inside the delivery pipe (12), the delivery screw (13) is fixedly connected to the rotating shaft (9), and the output end of the motor (8) is driven by the rotating shaft (9). The mixing barrel (4) is connected to the mixing barrel (12), and a plurality of mixing blades (25) are fixedly installed on the plurality of mixing shafts (24). The inner walls of both sides of the mixing barrel (4) are rotatably mounted with mixing rods (20). The two mixing rods (20) are arranged below the plurality of mixing shafts (24). A plurality of guide plates (21) are fixedly installed on the mixing rods (20). The side walls of the top and bottom ends of the conveying pipe (12) are respectively provided with a discharge trough (14) and a return trough (15). A second transmission assembly is provided between the two mixing rods (20) and the rotating shaft (9). A material receiving assembly is provided below the mixing barrel (4).

2. A clay material stirring device according to claim 1, characterized in that: The first transmission assembly comprises a driving gear (11) and a plurality of driven gears (10), wherein the driving gear (11) and the plurality of driven gears (10) are fixedly mounted on a rotating shaft (9) and a plurality of stirring shafts (24), respectively, and the plurality of driven gears (10) and the driving gear (11) are meshed with each other.

3. The clay material stirring device according to claim 1, characterized in that: The second transmission assembly comprises two transmission boxes (6), a bevel gear set (19) arranged inside the transmission box (6) and a support plate (18) fixedly mounted on the side wall of the mixing barrel (4). The two transmission boxes (6) are fixedly mounted on the side wall of the mixing barrel (4). The output end of the bevel gear set (19) is transmission-connected to the mixing shaft (24). The input end of the bevel gear set (19) is transmission-connected to a rotating rod (17). The rotating rod (17) passes through the support plate (18) and is rotationally connected to the support plate (18). A transmission belt (16) is transmission-connected between the two rotating rods (17) and the rotating shaft (9). The two transmission belts (16) are staggered up and down.

4. The clay material stirring device according to claim 1, characterized in that: The material receiving assembly comprises a sealing plate (23) and a cylinder (3); the sealing plate (23) is adapted to the opening below the conical bucket (22); and the output end of the cylinder (3) is transmission-connected to the sealing plate (23).

5. The clay material stirring device according to claim 4, characterized in that: A material receiving trough (2) is fixedly mounted on the bottom end of the cylinder (3).

6. The clay material stirring device according to claim 1, characterized in that: The side wall of the mixing barrel (4) is connected to and provided with a lower hopper (5).

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