Blank proportioning mechanism for ceramic container
The precise proportion and batch feeding of ceramic container blanks are achieved through the scale cylinder and the pouring mechanism driven by the motor, which solves the problems of high labor intensity and uneven mixing in traditional methods, and improves production efficiency and mixing quality.
Patent Information
- Application Number
- CN202422363178.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The traditional ceramic container blank ratio method relies on manual operation, resulting in high labor intensity, low efficiency, easy to cause fatigue, and uneven mixing.
The scale cylinder and motor-driven material pouring mechanism are used to accurately measure and batch feeding, combining visual mixing and stirring blocks to ensure consistency and mixing uniformity in each mixing ratio.
It reduces manual operation errors, reduces labor intensity, improves the efficiency and quality of blank mixing, and ensures mixing uniformity and visual control.
Smart Images

Figure CN223236650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic containers, in particular to a blank proportioning mechanism for ceramic containers. Background Art
[0002] The blank ratio for ceramic containers refers to the process of mixing different raw materials in a certain proportion during the production of ceramic containers to form a blank suitable for making ceramic containers.
[0003] Traditional blank proportioning methods usually rely on manual operation. The proportioning process requires the operator to repeatedly take the measuring cylinder to pour and stir the raw materials. Repeating this action for a long time not only consumes a lot of physical strength, but also easily causes fatigue and health problems for the operator, reducing production efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a blank proportioning mechanism for ceramic containers.
[0005] The utility model is implemented by the following technical solution: a blank proportioning mechanism for a ceramic container, comprising a support platform, the upper surface of the support platform is fixedly connected to a first vertical rod, the top end of the first vertical rod is fixedly connected to an extension plate, both sides of the upper surface of the extension plate are provided with a pouring mechanism, and the upper surface of the support platform is fixedly connected to a mixing box;
[0006] The pouring mechanism includes a first motor, which is fixedly connected to the upper surface of the extension plate. The output end of the first motor is fixedly connected to a transmission shaft, and the surface of the transmission shaft is fixedly connected to a placement table. Grooves are provided on both sides of the upper surface of the placement table, and a scale cylinder is fixedly connected to the inside of the groove. One end of the transmission shaft is rotatably connected to an auxiliary support, and the auxiliary support is fixedly connected to the upper surface of the mixing box. The transmission shaft passes through the placement table and is rotatably connected to the auxiliary support.
[0007] Through the above technical solution, by using a graduated cylinder and a placement table, different raw materials can be accurately measured and proportioned to ensure the consistency of the proportion each time. The first motor drives the transmission shaft to rotate, thereby driving the raw materials on the placement table to be automatically poured into the mixing box, reducing the error and labor intensity of manual operation. In addition, by setting up multiple graduated cylinders, different types of blanks can be stored separately to ensure the accurate measurement and proportion of each raw material. Each pouring mechanism is driven by an independent motor. Personnel can flexibly control different types of blanks to be poured into the mixing box in turn according to actual needs, realizing batch feeding. Batch feeding can avoid the problem of uneven mixing caused by too much raw material being added at one time, thereby improving the effect and quality of blank mixing.
[0008] As a further improvement of the above solution, reinforcement brackets are fixedly connected to both sides of the lower surface of the extension plate, and the bottom ends of the reinforcement brackets are fixedly connected to the outer surface of the mixing box.
[0009] As a further improvement of the above solution, a control panel is fixedly connected to the outer surface of the mixing box, and an observation window is provided at the front end of the mixing box.
[0010] Through the above technical solution, an observation window is set at the front end of the mixing box, allowing the operator to observe the mixing situation of the internal blanks in real time, ensuring the visualization and controllability of the mixing process.
[0011] As a further improvement of the above solution, a mounting groove is provided on the inner wall of the mixing box, a sliding block is slidably connected to the interior of the mounting groove, and a covering plate is fixedly connected to the upper surface of the sliding block.
[0012] Through the above technical solution, when the device is not in use, the covering plate can effectively prevent external dust and impurities from entering the interior of the mixing box, ensuring the cleanliness and purity of the interior of the box. The design of the sliding block and the mounting groove makes the opening and closing of the covering plate easy to operate, thereby improving the usability of the equipment.
[0013] As a further improvement of the above solution, the cover plate is slidably connected to the upper surface of the mixing box via a sliding block, and the upper surface of the support platform is fixedly connected to a second vertical rod.
[0014] As a further improvement of the above solution, the top end of the second vertical rod is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a power shaft.
[0015] As a further improvement of the above solution, a stirring block is fixedly connected to the outer surface of the power shaft, and rubber support seats are fixedly connected to the four corners of the lower surface of the support platform.
[0016] Through the above technical solution, the stirring block can effectively stir the blanks, ensure that different types of blanks are fully mixed, and improve the mixing efficiency and mixing quality.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The utility model can accurately measure and proportion different blanks by using a graduated cylinder, ensuring the consistency of the proportion each time; the first motor drives the transmission shaft to rotate, thereby driving the blanks in the graduated cylinder to be automatically poured into the mixing box, effectively avoiding the personnel from repeating the pouring action for a long time, significantly reducing the labor intensity of the personnel; and by arranging a plurality of graduated cylinders, different kinds of blanks can be stored respectively, ensuring the accurate measurement and proportion of each raw material; each pouring mechanism is driven by an independent motor, and the personnel can flexibly control the different kinds of blanks to be poured into the mixing box in sequence according to actual needs, thereby realizing batch feeding, which can avoid the problem of uneven mixing caused by too much raw material being fed at one time, thereby improving the effect and quality of blank mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the mixing box of the utility model;
[0021] Figure 3 This is a structural diagram of the cover plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the explosion structure of the stirring block of the utility model;
[0023] Figure 5 It is a structural diagram of the material pouring mechanism of the utility model.
[0024] Description of main symbols:
[0025] 1. Support table; 2. First vertical rod; 3. Extension plate; 4. Discharging mechanism; 401. First motor; 402. Drive shaft; 403. Placement table; 404. Scale cylinder; 405. Auxiliary support; 5. Mixing box; 6. Reinforcement bracket; 7. Control panel; 8. Observation window; 9. Mounting slot; 10. Sliding block; 11. Covering plate; 12. Second vertical rod; 13. Second motor; 14. Power shaft; 15. Stirring block; 16. Rubber support seat. DETAILED DESCRIPTION
[0026] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example
[0027] Please combine Figure 1-5The ceramic container blank proportioning mechanism of this embodiment includes a support platform 1, a first vertical rod 2 is fixedly connected to the upper surface of the support platform 1, an extension plate 3 is fixedly connected to the top of the first vertical rod 2, a pouring mechanism 4 is provided on both sides of the upper surface of the extension plate 3, and a mixing box 5 is fixedly connected to the upper surface of the support platform 1;
[0028] The pouring mechanism 4 includes a first motor 401, which is fixedly connected to the upper surface of the extension plate 3. The output end of the first motor 401 is fixedly connected to a transmission shaft 402, and the surface of the transmission shaft 402 is fixedly connected to a placement table 403. Grooves are provided on both sides of the upper surface of the placement table 403, and a scale cylinder 404 is fixedly connected to the inside of the groove. One end of the transmission shaft 402 is rotatably connected to an auxiliary support 405, and the auxiliary support 405 is fixedly connected to the upper surface of the mixing box 5. The transmission shaft 402 passes through the placement table 403 and is rotatably connected to the auxiliary support 405. Different types of blanks are placed in the corresponding scale cylinder 404, and the blank ratio is observed through the scale lines. Correct, then start one of the first motors 401, the first motor 401 drives the corresponding transmission shaft 402 to rotate, and the rotation of the transmission shaft 402 drives the scale cylinder 404 on the placement table 403 to tilt, so that one type of billet is first poured into the mixing box 5, and the billet poured into the mixing box 5 is mixed for a certain period of time. Then, the personnel can start another first motor 401 and pour the other billet into the mixing box 5. The two billets are further mixed in the mixing box 5 to finally obtain a uniform billet ratio. At the same time, the personnel can also drive the motors on both sides at the same time, so that the scale cylinders 404 on both sides add the same billet into the mixing box 5 at the same time, thereby improving the working efficiency of billet mixing.
[0029] Reinforcement brackets 6 are fixedly connected to both sides of the lower surface of the extension plate 3 , and the bottom ends of the reinforcement brackets 6 are fixedly connected to the outer surface of the mixing box 5 .
[0030] A control panel 7 is fixedly connected to the outer surface of the mixing box 5. An observation window 8 is provided at the front end of the mixing box 5. Through the observation window 8, the operator can observe the mixing status of the blanks in real time to ensure the visualization of the mixing process.
[0031] The inner wall of the mixing box 5 is provided with a mounting groove 9, and a sliding block 10 is slidably connected to the inside of the mounting groove 9, and a covering plate 11 is fixedly connected to the upper surface of the sliding block 10. When the mixing box 5 is not in use, the sliding block 10 slides in the mounting groove 9 to move the covering plate 11 to an appropriate position to cover the opening of the mixing box 5 to achieve closure. After the covering plate 11 covers the opening, it can effectively prevent external dust and impurities from entering the interior of the mixing box 5. The closed structure helps to maintain the temperature and humidity inside the mixing box 5 and ensure the stability of the mixing conditions. When the mixing box 5 needs to be used, the covering plate 11 is slid in the opposite direction and removed to open the opening of the mixing box 5 for the mixing operation of the blanks.
[0032] The cover plate 11 is slidably connected to the upper surface of the mixing box 5 through the sliding block 10 , and the upper surface of the support platform 1 is fixedly connected to a second vertical rod 12 .
[0033] A second motor 13 is fixedly connected to the top end of the second vertical rod 12 , and a power shaft 14 is fixedly connected to the output end of the second motor 13 .
[0034] A stirring block 15 is fixedly connected to the outer surface of the power shaft 14, and rubber support seats 16 are fixedly connected to the four corners of the lower surface of the support platform 1. When the power shaft 14 rotates, it drives the stirring block 15 fixed on its outer surface to rotate, stirring the blank entering the mixing box 5 to ensure that different types of blanks are fully mixed.
[0035] The implementation principle of the blank proportioning mechanism for ceramic containers in the embodiment of the present application is as follows: first, different types of blanks are placed in corresponding graduated cylinders 404, and the blank proportions are observed to be correct through the graduated lines. Then, one of the first motors 401 is started, and the first motor 401 drives the corresponding transmission shaft 402 to rotate. The rotation of the transmission shaft 402 drives the graduated cylinder 404 on the placement table 403 to tilt, so that one type of blank is first poured into the mixing box 5. After the blanks in the mixing box 5 are mixed for a certain period of time, the personnel can start another first motor 401 to pour another type of blank into the mixing box 5. The two blanks are further mixed in the mixing box 5 to finally obtain a uniform blank proportion. At the same time, the personnel can also drive the motors on both sides at the same time so that the motors on both sides are rotated. The graduated cylinder 404 adds the same blanks to the inside of the mixing box 5 at the same time, thereby improving the working efficiency of blank mixing. Through the observation window 8, the operator can observe the mixing situation of the blanks in real time, ensuring the visualization of the mixing process. When the mixing box 5 is not in use, the sliding block 10 slides in the mounting groove 9 to move the covering plate 11 to an appropriate position to cover the opening of the mixing box 5 to achieve closure. After the covering plate 11 covers the opening, it can effectively prevent external dust and impurities from entering the interior of the mixing box 5. The closed structure helps to maintain the temperature and humidity inside the mixing box 5, ensuring the stability of the mixing conditions. When the mixing box 5 needs to be used, the covering plate 11 is slid in the opposite direction and removed to open the opening of the mixing box 5 for the blank mixing operation.
[0036] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A blank proportioning mechanism for ceramic containers, characterized in that: The invention comprises a support platform (1), wherein the upper surface of the support platform (1) is fixedly connected to a first vertical rod (2), the top end of the first vertical rod (2) is fixedly connected to an extension plate (3), both sides of the upper surface of the extension plate (3) are provided with a pouring mechanism (4), and the upper surface of the support platform (1) is fixedly connected to a mixing box (5); The pouring mechanism (4) includes a first motor (401), the first motor (401) is fixedly connected to the upper surface of the extension plate (3), the output end of the first motor (401) is fixedly connected to a transmission shaft (402), the surface of the transmission shaft (402) is fixedly connected to a placement table (403), both sides of the upper surface of the placement table (403) are provided with grooves, the interior of the grooves is fixedly connected to a scale cylinder (404), one end of the transmission shaft (402) is rotatably connected to an auxiliary support (405), the auxiliary support (405) is fixedly connected to the upper surface of the mixing box (5), and the transmission shaft (402) passes through the placement table (403) and is rotatably connected to the auxiliary support (405).
2. The blank proportioning mechanism for ceramic containers according to claim 1, wherein: Both sides of the lower surface of the extension plate (3) are fixedly connected to reinforcement brackets (6), and the bottom ends of the reinforcement brackets (6) are fixedly connected to the outer surface of the mixing box (5).
3. The blank proportioning mechanism for ceramic containers according to claim 1, wherein: A control panel (7) is fixedly connected to the outer surface of the mixing box (5), and an observation window (8) is provided at the front end of the mixing box (5).
4. The blank proportioning mechanism for ceramic containers according to claim 1, wherein: The inner wall of the mixing box (5) is provided with a mounting groove (9), the interior of the mounting groove (9) is slidably connected to a sliding block (10), and the upper surface of the sliding block (10) is fixedly connected to a cover plate (11).
5. The blank proportioning mechanism for ceramic containers according to claim 4, characterized in that: The cover plate (11) is slidably connected to the upper surface of the mixing box (5) via a sliding block (10), and a second vertical rod (12) is fixedly connected to the upper surface of the support platform (1).
6. The blank proportioning mechanism for ceramic containers according to claim 5, characterized in that: The top end of the second vertical rod (12) is fixedly connected to a second motor (13), and the output end of the second motor (13) is fixedly connected to a power shaft (14).
7. The blank proportioning mechanism for ceramic containers according to claim 6, characterized in that: The outer surface of the power shaft (14) is fixedly connected to a stirring block (15), and the four corners of the lower surface of the support platform (1) are fixedly connected to rubber support seats (16).