Multi-station cutting assembly for multi-line cutting

Abstract

The utility model relates to the field of stone cutting, in particular to a multi-station cutting assembly for multi-line cutting, which comprises a plurality of control motors and a plurality of rollers fixedly connected with output ends of the control motors respectively, a diamond wire is wound outside the plurality of rollers, two ends of the diamond wire are fixedly connected with wire guide structures, and the wire guide structures are fixedly connected with the control motors. An auxiliary cutting structure is arranged between every two adjacent rollers, each wire guiding structure comprises a take-up shaft, a guiding wheel and a plurality of wire guiding discs located above the take-up shaft, and one end of a diamond wire is fixedly connected with the take-up shaft of one wire guiding structure; the two ends of the diamond wire are guided by the multiple guide wheels and the guide wheels of the wire guiding structure close to one side and are fixedly connected with the take-up shaft, by the adoption of the auxiliary cutting structures and other structures, multiple pieces of stone can be cut at the same time through the multiple auxiliary cutting structures, and therefore the cutting efficiency of the multi-wire cutting machine is effectively improved, and the cutting efficiency of the multi-wire cutting machine is improved. The power consumption of the cutting assembly is reduced.

Description

Technical Field

[0001] The utility model relates to a cutting assembly, in particular to a multi-position cutting assembly for multi-wire cutting applied in the field of stone cutting. Background Art

[0002] At present, cutting machines are divided into single-wire cutting machines and multi-wire cutting machines. That is, single-wire cutting machines only have one diamond wire for cutting, while multi-wire cutting machines have multiple diamond wires for cutting at the same time. Single-wire cutting machines are suitable for occasions where materials are cut finely. Single-wire cutting machines have high cutting accuracy, but low efficiency. Multi-wire cutting machines are suitable for occasions where materials are cut over a large area. Multi-wire cutting machines have high cutting efficiency, but because multiple wires are cut at the same time, the force on the material is relatively large, and high stability requirements are placed on the lifting platform. Therefore, the cutting accuracy of multi-wire cutting machines is lower than that of single-wire cutting machines.

[0003] When using a multi-wire cutting machine to cut stone, the multi-wire cutting mechanism has a large load and high energy consumption. However, most existing multi-wire cutting machines are only equipped with a single station for cutting, and can only cut one stone at a time, resulting in low cutting efficiency, high power consumption, and increased production costs for manufacturers. Utility Model Content

[0004] In view of the above-mentioned existing technologies, the technical problem to be solved by the present invention is that the multi-wire cutting mechanism has a large load and high energy consumption, while most of the existing multi-wire cutting machines are only equipped with a single station for cutting, resulting in low cutting efficiency, high power consumption, and increased production costs for manufacturers.

[0005] To solve the above problems, the utility model provides a multi-station cutting assembly for multi-wire cutting, comprising multiple control motors and multiple rollers fixedly connected to the output ends of the multiple control motors respectively, a diamond wire is wound around the multiple rollers, both ends of the diamond wire are fixedly connected to a wire structure, an auxiliary cutting structure is provided between two adjacent rollers, the wire structure comprises a take-up shaft, a guide wheel and multiple wire reels located above the take-up shaft, one end of the diamond wire is fixedly connected to the take-up shaft of one of the wire structures, the two ends of the diamond wire are respectively guided by the guide wheel of the wire structure on the adjacent side and the multiple wire reels and fixedly connected to the take-up shaft, the two guide wheels are respectively located at the upper and lower ends of the outer surfaces of the two adjacent rollers, the auxiliary cutting structure comprises a support rail and two electric slide rails fixedly installed on the upper end of the support rail, the upper end sliding sleeve of the electric slide rail is provided with a guide car, the upper end of the guide car is fixedly connected to a mounting frame, and stone is placed on the upper end of the mounting frame.

[0006] In the above-mentioned multi-station cutting assembly for multi-wire cutting, multiple auxiliary cutting structures are provided to cut multiple stones at the same time, thereby effectively improving the cutting efficiency of the multi-wire cutting machine and reducing the power consumption of the cutting assembly.

[0007] As a further improvement of the present application, a rotating sleeve on the outer surface of the output end of the control motor is provided with a mounting seat, the lower end of the mounting seat is fixedly connected to the upper end of the control motor, and the upper end of the mounting seat is rotatably connected to the lower end of the roller.

[0008] As a further improvement of the present application, the support rail, the electric slide rail, the guide vehicle and the mounting frame are all located below the diamond wire, and the electric slide rail is controlled by an external controller.

[0009] As a further improvement of the present application, the longitudinal section of the electric slide rail is I-shaped, and the wheels of the guide vehicle are engaged with the electric slide rail.

[0010] As another improvement of the present application, a limit assembly is provided at the ends of the two mounting frames that are away from each other, and the limit assembly includes multiple limit frames. The ends of the two limit frames that are away from each other are fixedly connected to fixed rods, and the ends of the multiple fixed rods that are away from the limit frames are commonly fixedly connected to an L-shaped positioning plate, and the end of the positioning plate close to the limit frame is fixedly connected to the mounting frame.

[0011] As another improved supplement of the present application, the limit frame is U-shaped, and the inner wall of the limit frame fits the outer surface of the stone. The height of the limit frame is less than the interval length of the diamond wire winding, and the inner wall of the limit frame is provided with anti-slip grooves.

[0012] To sum up, in actual application, according to the thickness of the stone and the number of cuts required, the diamond wire can be wrapped around multiple rollers for a corresponding number of turns, so that the entire stone can be cut in one go. During cutting, the external controller controls multiple guide vehicles to move toward the direction of the diamond wire at the same time, thereby driving multiple stones to move left and right, so that the diamond wire can cut multiple stones at the same time, thereby effectively improving the cutting efficiency of the multi-wire saw and reducing the power consumption of the cutting component. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural diagram of the first embodiment of the present application;

[0014] Figure 2 This is a schematic diagram of the winding of diamond wire according to the first embodiment of the present application;

[0015] Figure 3 This is a schematic structural diagram of a roller according to the first embodiment of the present application;

[0016] Figure 4 This is a schematic diagram of the conductor structure of the first embodiment of the present application;

[0017] Figure 5 This is a schematic diagram of the auxiliary cutting structure of the first embodiment of the present application;

[0018] Figure 6 This is a bottom view of the auxiliary cutting structure of the first embodiment of the present application;

[0019] Figure 7 This is a right view of the auxiliary cutting structure of the second embodiment of the present application;

[0020] Figure 8 This is a schematic diagram of the structure of the limiting component of the second embodiment of this application.

[0021] Description of the numbers in the figure:

[0022] 1 control motor, 2 roller, 3 diamond wire, 4 take-up shaft, 5 guide wheel, 6 wire reel, 7 support rail, 8 electric slide rail, 9 guide car, 10 mounting frame, 11 mounting seat, 12 limit frame, 13 fixing rod, 14 positioning plate. DETAILED DESCRIPTION

[0023] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0024] The first implementation method:

[0025] Figure 1 、 Figure 2 and Figure 3 It shows: a multi-station cutting assembly for multi-wire cutting, including multiple control motors 1 and multiple rollers 2 fixedly connected to the output ends of the multiple control motors 1. Those skilled in the art can select a suitable model of control motor 1 according to actual needs, for example: Y2-63M1-2-0.18KW, the outer surface of the output end of the control motor 1 is provided with a rotating sleeve with a mounting seat 11, the mounting seat 11 can support and fix the control motor 1, and the control motor 1 can drive the roller 2 to rotate when it is started, so as to facilitate the winding of the diamond wire 3 on the outer surface of the roller roller 2, the lower end of the mounting seat 11 is fixedly connected to the upper end of the control motor 1, and the upper end of the mounting seat 11 is rotatably connected to the lower end of the roller roller 2, and the multiple roller rollers 2 are commonly wound with diamond wire 3, and both ends of the diamond wire 3 are fixedly connected to a wire structure, and an auxiliary cutting structure is provided between two adjacent roller rollers 2.

[0026] Figure 4 It is shown that: the wire structure includes a take-up shaft 4, a guide wheel 5 and multiple wire reels 6 located above the take-up shaft 4. The two ends of the diamond wire 3 are respectively guided by the guide wheel 5 and multiple wire reels 6 of the wire structure on the adjacent side and are fixedly connected to the take-up shaft 4. The two guide wheels 5 are respectively located at the upper and lower ends of the outer surfaces of the two adjacent rollers 2. When in use, the take-up shaft 4 is fixed to the external motor, and the external motor drives the take-up shaft 4 to rotate forward or reverse, thereby winding the diamond wire 3, causing the diamond wire 3 to displace on the outer surface of the roller 2, and then cutting the stone.

[0027] Figure 5 and Figure 6 It is shown that: the auxiliary cutting structure includes a support rail 7 and two electric slide rails 8 fixedly installed on the upper end of the support rail 7. The upper end sliding sleeve of the electric slide rail 8 is provided with a guide car 9. The upper end of the guide car 9 is fixedly connected to the mounting frame 10. Stone is placed on the upper end of the mounting frame 10. The support rail 7, the electric slide rail 8, the guide car 9 and the mounting frame 10 are all located below the diamond wire 3. The electric slide rail 8 is controlled by an external controller. Those skilled in the art can select a suitable model of external controller according to actual needs, such as: OHR-B300A-A. The electric slide rail 8 and the external controller are both existing technologies and will not be elaborated here. The longitudinal section of the electric slide rail 8 is I-shaped, and the wheels of the guide car 9 are engaged with the electric slide rail 8.

[0028] During use, the diamond wire 3 can be wound around multiple rollers 2 for a corresponding number of turns according to the thickness of the stone and the number of cuts required, so that the entire stone can be cut in one go. During cutting, the external controller controls multiple guide vehicles 9 to move simultaneously on the electric slide rail 8 toward the direction of the diamond wire 3, thereby driving multiple stones to move left and right, so that the diamond wire 3 can cut multiple stones at the same time, thereby effectively improving the cutting efficiency of the multi-wire cutting machine and reducing the power consumption of the cutting component.

[0029] It is worth noting that the movement of the stone and the mounting frame 10 on the support rail 7 is not limited to the above-mentioned electrically driven guide vehicle 9, but can also be other methods on the market that can achieve lateral movement, which is not specifically limited in this solution.

[0030] Second implementation method:

[0031] This embodiment is based on the first embodiment, with a new limiting component, and the rest of the parts remain the same as the first embodiment.

[0032] Figure 7 and Figure 8The figure shows that: the ends of the two mounting frames 10 away from each other are each provided with a limit assembly, and the limit assembly includes multiple limit frames 12, and the ends of the two limit frames 12 away from each other are fixedly connected to a fixing rod 13, so that after the diamond wire 3 is cut, a gap is left between the diamond wire 3 and the positioning plate 14, effectively preventing the positioning plate 14 from being cut by the diamond wire. The ends of the multiple fixing rods 13 away from the limit frame 12 are jointly fixedly connected to an L-shaped positioning plate 14, and the end of the positioning plate 14 close to the limit frame 12 is fixedly connected to the mounting frame 10, and the limit frame 12 is U-shaped, and the inner wall of the limit frame 12 fits the outer surface of the stone. The height of the limit frame 12 is less than the interval length of the diamond wire 3 winding, which effectively prevents the limit frame 12 from being cut when the diamond wire 3 cuts the stone. The inner wall of the limit frame 12 is provided with anti-slip grooves, which can increase the friction between the limit frame 12 and the stone, thereby improving the stability of the limit frame 12.

[0033] During use, the outer wall of the stone is limited and fixed by the limit frame 12. When the guide vehicle 9 drives the stone to move, the stone can be effectively prevented from being offset or shaking. After the diamond wire 3 cuts the stone, the guide vehicle 9 moves with the cut stone, which can effectively prevent the cut stone from falling, thereby effectively reducing the loss rate of the stone.

[0034] In view of current actual needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A multi-station cutting assembly for multi-wire cutting, comprising a plurality of control motors (1) and a plurality of rollers (2) fixedly connected to the output ends of the plurality of control motors (1), characterized in that: A diamond wire (3) is commonly wound around the outside of the plurality of rollers (2), both ends of the diamond wire (3) are fixedly connected to a conductor structure, and an auxiliary cutting structure is provided between two adjacent rollers (2); The wire structure comprises a take-up shaft (4), a guide wheel (5) and a plurality of wire reels (6) located above the take-up shaft (4); one end of the diamond wire (3) is fixedly connected to the take-up shaft (4) of one of the wire structures; both ends of the diamond wire (3) are respectively guided by the guide wheel (5) and the plurality of wire reels (6) of the wire structure on one side and fixedly connected to the take-up shaft (4); the two guide wheels (5) are respectively located at the upper end and the lower end of the outer surface of the two adjacent rollers (2); The auxiliary cutting structure comprises a support rail (7) and two electric slide rails (8) fixedly mounted on the upper end of the support rail (7); a guide vehicle (9) is provided on the upper end sliding sleeve of the electric slide rail (8); a mounting frame (10) is fixedly connected to the upper end of the guide vehicle (9); and a stone is placed on the upper end of the mounting frame (10).

2. The multi-station cutting assembly for multi-wire cutting according to claim 1, characterized in that: The outer surface of the output end of the control motor (1) is rotatably sleeved with a mounting seat (11), the lower end of the mounting seat (11) is fixedly connected to the upper end of the control motor (1), and the upper end of the mounting seat (11) is rotatably connected to the lower end of the roller (2).

3. The multi-station cutting assembly for multi-wire cutting according to claim 1, characterized in that: The support rail (7), the electric slide rail (8), the guide vehicle (9) and the mounting frame (10) are all located below the diamond wire (3), and the electric slide rail (8) is controlled by an external controller.

4. The multi-station cutting assembly for multi-wire cutting according to claim 3, characterized in that: The longitudinal section of the electric slide rail (8) is in an I-shape, and the wheels of the guide vehicle (9) are engaged with the electric slide rail (8).

5. The multi-station cutting assembly for multi-wire cutting according to claim 1, characterized in that: The ends of the two mounting frames (10) that are away from each other are each provided with a limiting assembly, and the limiting assembly includes a plurality of limiting frames (12), the ends of the two limiting frames (12) that are away from each other are fixedly connected to a fixing rod (13), and the ends of the plurality of fixing rods (13) that are away from the limiting frames (12) are commonly fixedly connected to an L-shaped positioning plate (14), and the end of the positioning plate (14) that is close to the limiting frame (12) is fixedly connected to the mounting frame (10).

6. The multi-station cutting assembly for multi-wire cutting according to claim 5, characterized in that: The limiting frame (12) is U-shaped, and the inner wall of the limiting frame (12) fits the outer surface of the stone. The height of the limiting frame (12) is less than the interval length of the winding of the diamond wire (3), and the inner wall of the limiting frame (12) is provided with anti-slip grooves.

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