Calendering equipment for artificial leather processing

Through the positioning structure of the L-shaped positioning plate and pulley set, combined with the motor-driven screw and slider system, the problem of calendering rollers being unable to be fully calendered due to the positioning of the pinched plates on both sides of the artificial leather is solved, and the stable positioning of the artificial leather and the convenient replacement of the calendering rollers are achieved, which improves production efficiency and product flatness.

CN223236786UActive Publication Date: 2025-08-19湖州天乙纺织有限公司
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Patent Information

Application Number
CN202422178835.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-19
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

In existing calendering equipment, both sides of the artificial leather are positioned by clamping plates, which makes it impossible for the calendering roller to calender both ends, reducing the calendering efficiency.

Method used

The L-shaped positioning plate and pulley set are used to position the electric push rod, combined with the motor-driven screw and slider structure to achieve stable positioning of artificial leather of different thicknesses, and the calendering rollers are easily replaced through couplings and bolt structures.

Benefits of technology

It improves the flatness and production efficiency of artificial leather, avoids the occurrence of fine foreskin and wrinkles, and facilitates rapid replacement of calender rollers, improving the operating efficiency of the equipment.

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Abstract

The utility model discloses calendering equipment for artificial leather processing, which relates to the technical field of calendering equipment and comprises a workbench, a conveying belt mounted on the surface of the workbench, calendering rollers positioned on the surface of the conveying belt and a positioning piece mounted on the inner side of the workbench and positioned at the top of the conveying belt. A driving part is installed on the top of the workbench and located on one side of the positioning part, the positioning part comprises an L-shaped positioning plate located on the inner side of the workbench, a first pulley block is movably installed on the inner side of the positioning plate, a second pulley block is installed in the positioning plate, and the first pulley block and the second pulley block are perpendicularly arranged in a staggered mode; the first pulley block and the second pulley block are arranged equidistantly. According to the calendering equipment for processing the artificial leather, provided by the utility model, the positioning pieces are arranged, so that the artificial leather with different thicknesses can be positioned, and meanwhile, the problem that the calendering roller cannot comprehensively calender the artificial leather due to the existence of a positioning structure can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of calendering equipment, in particular to a calendering equipment for artificial leather processing. Background Art

[0002] Artificial leather is a man-made material made from plastic materials such as PVC and PU and fiber fabrics through processing, coating and other processing procedures. Compared with natural leather, artificial leather is more affordable and has lower production costs. In the process of artificial leather processing, in order to ensure that the PVC plastic layer and the textile fabric layer are better bonded together, calendering equipment is generally used.

[0003] An existing Chinese patent with authorization publication number CN218286818U discloses an artificial leather calendering device. The device uses a second hydraulic cylinder to drive an extension rod, which moves a third hydraulic cylinder to position the artificial leather with a clamping plate to prevent it from shifting. However, in actual operation, because both sides of the artificial leather are positioned by the clamping plate, the ends of the leather cannot be calendered during the calendering operation, thereby reducing calendering efficiency. Therefore, there is an urgent need for an artificial leather calendering device to address the aforementioned issues. Utility Model Content

[0004] In view of the problem that both sides of the existing artificial leather are positioned by the clamping plates, the two ends of the artificial leather cannot be calendered when the calendering roller performs calendering operation on it, the present utility model is proposed.

[0005] Therefore, the purpose of the present invention is to provide a calendering device for artificial leather processing, which aims to solve the problem that both sides of the artificial leather are positioned by the clamping plate, and the two ends of the artificial leather cannot be calendered when the calendering roller performs calendering operation on it.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a calendering equipment for artificial leather processing, which includes a workbench, a conveyor belt installed on the surface of the workbench, and a calendering roller located on the surface of the conveyor belt. A positioning member is installed on the inner side of the workbench and on the top of the conveyor belt, and a driving member is installed on the top of the workbench and on one side of the positioning member. The positioning member includes a positioning plate located on the inner side of the workbench, the positioning plate is L-shaped, and a first pulley group is movably installed on the inner side of the positioning plate, and a second pulley group is installed inside the positioning plate. The first pulley group and the second pulley group are perpendicular to each other and are staggered. The first pulley group and the second pulley group are equidistantly arranged.

[0007] As a preferred solution of the calendering equipment for artificial leather processing of the utility model, a groove is provided on the inner side of the workbench, an electric push rod is installed inside the groove, and the output end of the electric push rod is fixedly connected to the positioning plate.

[0008] As a preferred solution of the calendering equipment for artificial leather processing described in the utility model, wherein: the driving part includes a motor installed inside the workbench, the output end of the motor is fixedly connected to a screw rod, one end of the screw rod extends to the top of the workbench, the top of the workbench and the side away from the screw rod is fixedly connected to a sliding rod, the top of the screw rod is movably connected to an anti-sway plate, the anti-sway plate is set in an L shape, and the bottom of the anti-sway plate is fixedly connected to the outer side of the workbench.

[0009] As a preferred solution of the calendering equipment for artificial leather processing of the utility model, wherein: the surfaces of the screw rod and the slide rod are both sleeved with sliders, the sliders are threadedly connected to the screw rod, and the sliders are movably sleeved with the slide rod.

[0010] As a preferred solution of the calendering equipment for artificial leather processing described in the utility model, wherein: one side of the slider is fixedly connected to a connecting rod, the connecting rod is arranged in an L shape, the bottom of the connecting rod is fixedly connected to a connecting ring, both ends of the calendering roller are located inside the connecting ring and movably connected to it, and a telescopic rod is installed on the top of a group of the connecting rods.

[0011] As a preferred solution of the calendering equipment for artificial leather processing described in the utility model, wherein: a motor is installed on the outside of a group of the connecting rings, a coupling is installed on the output end of the motor, and the other end of the coupling extends to the inside of the connecting ring and is connected to the calendering roller.

[0012] As a preferred solution of the calendering equipment for artificial leather processing described in the utility model, wherein: a bolt is provided on the outer side of another group of connecting rings, and a rotating ring is fixedly connected to the inner side of the bolt. The diameter of one end of the bolt is larger than the connecting ring. A thread groove and a rotating groove are provided on the other side of the calendering roller. The thread groove is located inside the rotating groove. One end of the bolt passes through the connecting ring and extends to the interior of the calendering roller and is threadedly connected to the thread groove. The rotating ring is located inside the rotating groove and is movably connected to it.

[0013] Beneficial effects of the utility model:

[0014] 1. By setting the positioning parts, artificial leathers of different thicknesses can be positioned, and the problem that the calendering roller cannot fully calender the artificial leather due to the existence of the positioning structure can be avoided. At the same time, this method can also reduce the problem of low work efficiency caused by poor movement of artificial leather, thereby improving production efficiency.

[0015] 2. Through the setting of the driving parts, artificial leather of different thicknesses can be calendered, and the generation of fine foreskin and wrinkles in the artificial leather during the calendering process can be avoided, so as to improve the flatness of the artificial leather product. At the same time, the purpose of replacing the calendering roller can be completed quickly, and only a single set of calendering rollers needs to be replaced without disassembling more parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of the calendering equipment for artificial leather processing of the present invention.

[0018] Figure 2 This is a schematic diagram of the overall exploded structure of the calendering equipment for artificial leather processing of the present invention.

[0019] Figure 3 This is a schematic diagram of the positioning component structure of the calendering equipment for artificial leather processing of the present invention.

[0020] Figure 4 This is a schematic diagram of the exploded structure of the driving parts of the calendering equipment for artificial leather processing of the present invention.

[0021] Figure 5 This is a schematic diagram of the exploded structure of the calendering roller and bolts of the calendering equipment for artificial leather processing of the utility model.

[0022] Description of reference numerals:

[0023] 1. Workbench; 11. Conveyor belt; 12. Calendering roller; 2. Positioning member; 21. Positioning plate; 22. First pulley group; 23. Second pulley group; 24. Electric push rod; 25. Groove; 3. Driving member; 31. Motor; 32. Screw; 33. Sliding rod; 34. Sliding block; 35. Connecting rod; 351. Telescopic rod; 36. Connecting ring; 37. Anti-sway plate; 38. Motor; 381. Coupling; 39. Bolt; 391. Rotating ring; 392. Threaded groove; 393. Rotating groove. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1-5, which is the first embodiment of the present utility model, provides a calendering device for artificial leather processing, which includes a workbench 1, a conveyor belt 11 installed on the surface of the workbench 1, and a calendering roller 12 located on the surface of the conveyor belt 11. The conveyor belt 11 is connected to an external driving structure. The calendering roller 12 is provided with a heating wire inside. A positioning member 2 is installed on the inner side of the workbench 1 and on the top of the conveyor belt 11. A driving member 3 is installed on the top of the workbench 1 and on one side of the positioning member 2.

[0026] The positioning member 2 includes a positioning plate 21 located on the inner side of the workbench 1. The positioning plate 21 is set in a L shape. A first pulley group 22 is movably installed on the inner side of the positioning plate 21. A second pulley group 23 is installed inside the positioning plate 21. The first pulley group 22 and the second pulley group 23 are perpendicular and staggered. The first pulley group 22 and the second pulley group 23 are arranged at equal distances. The first pulley group 22 can provide support for both sides of the artificial leather to prevent the artificial leather from deflecting during transportation. The second pulley group 23 can form a more complete working surface on the top of the artificial leather. The combination of the two can improve the overall flatness and stability of the artificial leather.

[0027] A groove 25 is provided on the inner side of the workbench 1 , and an electric push rod 24 is installed inside the groove 25 . The output end of the electric push rod 24 is fixedly connected to the positioning plate 21 , so that the positioning plate 21 can position artificial leathers of different widths.

[0028] The driving member 3 includes a motor 31 installed inside the workbench 1. The output end of the motor 31 is fixedly connected to a screw rod 32. One end of the screw rod 32 extends to the top of the workbench 1. The top of the workbench 1 and the side away from the screw rod 32 are fixedly connected to a slide rod 33. The top of the screw rod 32 is movably connected to an anti-sway plate 37. The anti-sway plate 37 is set in an L shape. The bottom of the anti-sway plate 37 is fixedly connected to the outside of the workbench 1, which can maintain the stability of the screw rod 32 and prevent it from deflecting. At the same time, it can facilitate the driving of the calendering roller 12.

[0029] The surfaces of the screw rod 32 and the slide rod 33 are both sleeved with a slider 34 , the slider 34 is threadedly connected to the screw rod 32 , and the slider 34 is movably sleeved with the slide rod 33 .

[0030] A connecting rod 35 is fixedly connected to one side of the slider 34. The connecting rod 35 is L-shaped. A connecting ring 36 is fixedly connected to the bottom of the connecting rod 35. Both ends of the calendering roller 12 are located inside the connecting ring 36 and are movably connected to it to facilitate the operation of the calendering roller 12.

[0031] A telescopic rod 351 is installed on the top of a group of connecting rods 35. Figure 4 As shown, the top of the connecting rod 35 connected to the slide rod 33 is connected to the telescopic rod 351, and the slider 34 is connected to the connecting rod 35 through the telescopic rod 351, which facilitates the disassembly of the calendering roller 12.

[0032] An electric motor 38 is installed on the outside of a set of connecting rings 36, and a coupling 381 is installed on the output end of the motor 38. The other end of the coupling 381 extends to the inside of the connecting ring 36 and is connected to the calendering roller 12. A plate is fixedly connected to one side of the motor 38, and the top of the plate is connected to the connecting rod 35 to prevent the motor 38 from rotating. At the same time, a groove is provided on the inside of the workbench 1 to facilitate the lifting and lowering of the motor 38, which can prevent it from getting stuck with the inside of the workbench 1.

[0033] The outer side of another set of connecting rings 36 is provided with bolts 39, and the inner side of the bolts 39 is fixedly connected to a rotating ring 391. The diameter of one end of the bolts 39 is larger than that of the connecting ring 36, which can limit the calendering roller 12 and ensure the stability of the calendering roller 12 during rotation.

[0034] A threaded groove 392 and a rotating groove 393 are provided on the other side of the calendering roller 12. The threaded groove 392 is located inside the rotating groove 393. One end of the bolt 39 passes through the connecting ring 36 and extends to the interior of the calendering roller 12 and is threadedly connected to the threaded groove 392. The rotating ring 391 is located inside the rotating groove 393 and is movably connected to it to prevent it from wearing one end of the calendering roller 12.

[0035] During use, the artificial leather is placed on the surface of the conveyor belt 11 and driven by an external driving force to move the artificial leather slowly. At the same time, the electric push rod 24 can be started according to the width of the artificial leather to push the positioning plate 21 to move to both sides of the artificial leather until the first pulley group 22 contacts both sides of the artificial leather. During this process, the first pulley group 22 can provide support for both sides of the artificial leather to prevent the artificial leather from deflecting during transportation. The second pulley group 23 can form a more complete working surface on the top of the artificial leather. The use of the two can improve the overall flatness and stability of the artificial leather. At the same time, it can also make the artificial leather move more smoothly. While the contact area is uniform, the friction between it and the workbench 1 is reduced to reduce the problem of low work efficiency caused by poor movement of the artificial leather, thereby improving production efficiency.

[0036] At the same time, when one end of the artificial leather moves to the outside of the positioning plate 21, that is, the bottom of the calendering roller 12, the motor 38 is started to drive the calendering roller 12 and the conveyor belt 11 to rotate synchronously and in the opposite direction through the coupling 381. In this way, the artificial leather can be evenly stretched and stretched under the extrusion of the conveyor belt 11 and the calendering roller 12, avoiding the generation of fine foreskin and wrinkles, thereby improving the flatness of the artificial leather product. At the same time, the heating wire inside the calendering roller 12 can improve the efficiency of the calendering operation. In this way, the problem that the calendering roller 12 cannot fully calender the artificial leather due to the presence of the positioning structure can be avoided.

[0037] When the calendering roller 12 needs to be replaced, first start the motor 31 to drive the screw rod 32 to rotate, and drive the connecting rod 35, connecting ring 36, motor 38, calendering roller 12 and bolt 39 to rise through the slider 34 until they rise to the top of the workbench 1, then the bolt 39 can be rotated in the opposite direction to cancel the connection with the inner thread groove 392 of the calendering roller 12, and at the same time, the rotating ring 391 is disconnected from the rotating groove 393, so that the limit on one side of the calendering roller 12 can be canceled, and at the same time, the connecting rod 35 is pushed to retract through the telescopic rod 351, and drive the connecting ring 36 to cancel the connection with one end of the calendering roller 12, and the other side can be removed by removing the coupling 381, so that the calendering roller 12 can be disassembled. When installing, the operation is reversed, so that the purpose of quickly replacing the calendering roller 12 can be achieved.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A calendering device for artificial leather processing, comprising a workbench (1), a conveyor belt (11) mounted on the surface of the workbench (1), and a calendering roller (12) located on the surface of the conveyor belt (11), characterized in that: A positioning member (2) is installed on the inner side of the workbench (1) and on the top of the conveyor belt (11); a driving member (3) is installed on the top of the workbench (1) and on one side of the positioning member (2); The positioning member (2) comprises a positioning plate (21) located inside the workbench (1), the positioning plate (21) is arranged in an L shape, a first pulley group (22) is movably installed inside the positioning plate (21), a second pulley group (23) is installed inside the positioning plate (21), the first pulley group (22) and the second pulley group (23) are perpendicular and staggered, and the first pulley group (22) and the second pulley group (23) are arranged at equal distances.

2. The calendering device for artificial leather processing according to claim 1, characterized in that: A groove (25) is provided on the inner side of the workbench (1), an electric push rod (24) is installed inside the groove (25), and an output end of the electric push rod (24) is fixedly connected to the positioning plate (21).

3. The calendering device for artificial leather processing according to claim 2, characterized in that: The driving member (3) includes a motor (31) installed inside the workbench (1), the output end of the motor (31) is fixedly connected to a screw rod (32), one end of the screw rod (32) extends to the top of the workbench (1), and a sliding rod (33) is fixedly connected to the top of the workbench (1) and the side away from the screw rod (32), and the top of the screw rod (32) is movably connected to an anti-sway plate (37), the anti-sway plate (37) is set in an L shape, and the bottom of the anti-sway plate (37) is fixedly connected to the outer side of the workbench (1).

4. The calendering device for artificial leather processing according to claim 3, characterized in that: The surfaces of the screw rod (32) and the slide rod (33) are both sleeved with a slider (34), the slider (34) is threadedly connected to the screw rod (32), and the slider (34) is movably sleeved with the slide rod (33).

5. The calendering device for artificial leather processing according to claim 4, characterized in that: A connecting rod (35) is fixedly connected to one side of the slider (34), and the connecting rod (35) is arranged in an L shape. A connecting ring (36) is fixedly connected to the bottom of the connecting rod (35), and both ends of the calendering roller (12) are located inside the connecting ring (36) and are movably connected thereto. A telescopic rod (351) is installed on the top of a group of connecting rods (35).

6. The calendering equipment for artificial leather processing according to claim 5, characterized in that: A motor (38) is installed on the outside of a group of connecting rings (36), a coupling (381) is installed on the output end of the motor (38), and the other end of the coupling (381) extends to the inside of the connecting ring (36) and is connected to the calendering roller (12).

7. The calendering equipment for artificial leather processing according to claim 6, characterized in that: The outer side of another group of connecting rings (36) is provided with bolts (39), the inner side of the bolts (39) is fixedly connected with a rotating ring (391), and the diameter of one end of the bolts (39) is larger than that of the connecting ring (36); A thread groove (392) and a rotation groove (393) are provided on the other side of the calendering roller (12), and the thread groove (392) is located inside the rotation groove (393). One end of the bolt (39) passes through the connecting ring (36) and extends to the inside of the calendering roller (12) and is threadedly connected to the thread groove (392). The rotation ring (391) is located inside the rotation groove (393) and is movably connected thereto.

Citation Information

Patent Citations

  • Artificial leather calendering equipment

    CN218286818U