The present application relates to the
turbine disc and compressor disc
processing and manufacturing technical field of aero-engine, gas
turbine, etc., and discloses a wheel disc mortise
broaching force regulation and control method and
system, the method comprises the following steps: obtaining broach geometric parameters,
broaching process parameters and workpiece material physical properties; based on the broach geometric parameters, the
broaching process parameters and the workpiece material physical properties, the
shear flow stress on the main shear surface in the
cutting process is calculated, and the
cutting force considering the
strain softening and temperature-
strain rate coupling effect is further calculated; based on the broach geometric parameters and the
shear flow stress, the edge
extrusion force caused by the broach edge roundness
radius is calculated; the broaching force and the edge
extrusion force are superimposed to obtain the wheel disc mortise broaching force; according to the wheel disc mortise broaching force, the broach geometric parameters and the broaching process parameters are adjusted and controlled, and then the wheel disc mortise broaching force is optimized to meet the actual
processing requirements, which provides support for reducing the tool optimization design cost and improving the wheel disc
processing quality.