Injection foaming injection molding mold

The mold temperature is controlled by the temperature control mechanism, and the problem of instability of the finished product after injection foam injection molding mold is solved, and a rapid and stable mold release process is achieved.

CN223236796UActive Publication Date: 2025-08-19ZHEJIANG SHUANG YAN PLASTIC CO LTD
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Patent Information

Application Number
CN202420764037.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-08-19
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing injection foam injection molding molds need to be separated and then ejected with a thimble after injection molding. The finished product is not stable enough and easily damaged, resulting in wasted time and energy.

Method used

The temperature control mechanism is adopted, including a controller, a power storage box, a limit slot, a temperature sensor, a heat insulation layer and a heating pipe. The lower mold is heated through the heating pipe and the temperature is monitored by the temperature sensor. The controller controls the power storage box to open and close, keeping the mold within a specific temperature range to prevent the thimble from ejecting.

Benefits of technology

It realizes rapid mold release without a thimble, improving the stability and mold release efficiency of the finished product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223236796U_ABST
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Abstract

The utility model relates to the related technical field of injection molds, in particular to an injection foaming injection molding mold which comprises a supporting seat, and a temperature control mechanism is arranged in a lower mold. According to the injection foaming injection molding mold, through the arrangement of the temperature control mechanism, when the temperature of the mold after injection molding is controlled, firstly, a controller is set to a specific temperature according to an injection molding material, then an electricity storage box provides electricity for a heating pipe in a limiting groove to enable the heating pipe to heat, and meanwhile, a heat insulation layer isolates heat and enables the heat to be only transmitted to the inner side of the lower mold; then a temperature sensor can monitor temperature data in the limiting groove in real time, the obtained temperature data can be sent to a controller in real time, when the temperature in the limiting groove reaches a specific temperature, the controller can control the electricity storage box to be powered off, and when the temperature in the limiting groove drops, the controller can control the electricity storage box to provide electricity for the heating pipe; therefore, the temperature of the mold after injection molding is kept within a certain temperature range, so that the performance of a product during demolding is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to injection molds, and in particular to an injection foaming molding mold. Background Art

[0002] An injection mold is a tool used to produce plastic products. It typically consists of two parts: a movable mold and a fixed mold. During the injection molding process, the plastic material is heated to a molten state, and then the molten plastic is injected into the mold cavity by the pressure of the injection molding machine. The shape and size of the cavity determine the shape and size of the final plastic product. Once the molten plastic fills the cavity, the mold is maintained at a certain temperature and pressure to ensure that the plastic is fully solidified and formed. Once the plastic product cools and solidifies, the mold is opened, the movable mold and the fixed mold are separated, and the plastic product is removed. Therefore, a special injection foam injection molding mold is particularly needed.

[0003] However, the existing injection foaming mold needs to separate the upper mold after injection molding, and then use an ejector to eject the finished product. The shape of the newly formed finished product is not stable enough, and the finished product may be damaged when being ejected by the ejector, which easily leads to a waste of time and energy. Utility Model Content

[0004] The purpose of the utility model is to provide an injection foaming injection molding mold to solve the problem of the existing injection foaming injection molding mold proposed in the above background technology, which requires the upper mold to be separated after injection molding, and then the finished product is ejected using an ejector pin. The shape of the newly formed finished product is not stable enough, and the finished product may be damaged when being ejected by the ejector pin, which easily leads to a waste of time and energy.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an injection foaming molding mold, comprising a support base, a lower mold mounted on the surface of the support base, a molding mechanism provided on one side of the surface of the support base, an injection tube sealedly connected to one side of the surface of the lower mold, and a temperature control mechanism provided inside the lower mold;

[0006] The temperature control mechanism includes a controller, a battery box, a limit groove, a temperature sensor, an insulation layer and a heating tube. The controller is installed on the surface of the support seat, and one side of the surface of the controller is connected to the battery box. A limit groove is provided inside the lower mold, and a temperature sensor is passed through one side of the surface of the lower mold. A heat insulation layer is provided inside the lower mold, and a heating tube is embedded inside the lower mold.

[0007] Preferably, the heating tube is embedded in the interior of the lower mold, the heating tube is in contact with the inner wall of the lower mold, and the heat insulation layer is glass fiber.

[0008] Preferably, the temperature sensor is electrically connected to the controller, and the heating tube is electrically connected to the battery box.

[0009] Preferably, the forming mechanism includes an electric cylinder, a slot, a lubricating layer, an upper mold and an exhaust pipe. The electric cylinder is installed on one side of the surface of the support seat, a slot is provided on the surface of the lower mold, a lubricating layer is provided on the inner side of the lower mold, one end of the electric cylinder is connected to the upper mold, and one side of the surface of the upper mold is connected to the exhaust pipe.

[0010] Preferably, the slot is fitted with one end of the upper mold, and the lubricating layer is polytetrafluoroethylene.

[0011] Compared with the prior art, the beneficial effect of the present invention is that the injection foaming molding mold only needs to set different temperatures for different injection molding materials, heat the lower mold through the heating tube, and then detect the mold temperature through the temperature sensor, and then the controller controls the battery box to open and close, so that the mold can be kept within a certain temperature range, so that the finished product can be quickly demolded without the need for an ejector pin to eject the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a side view of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the molding mechanism structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the exploded structure of the temperature control mechanism of the present invention;

[0015] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0016] In the figure: 1. Support base; 2. Lower mold; 3. Molding mechanism; 301. Electric cylinder; 302. Slot; 303. Lubricating layer; 304. Upper mold; 305. Exhaust pipe; 4. Injection tube; 5. Temperature control mechanism; 501. Controller; 502. Battery box; 503. Limiting groove; 504. Temperature sensor; 505. Insulation layer; 506. Heating tube. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4 The utility model provides a technical solution: an injection foaming injection molding mold, comprising a support base 1, a lower mold 2 is mounted on the surface of the support base 1, a molding mechanism 3 is provided on one side of the surface of the support base 1, an injection tube 4 is sealedly connected to one side of the surface of the lower mold 2, and a temperature control mechanism 5 is provided inside the lower mold 2;

[0019] The temperature control mechanism 5 includes a controller 501, a battery box 502, a limit groove 503, a temperature sensor 504, a heat insulation layer 505 and a heating tube 506. The controller 501 is installed on the surface of the support seat 1, and the surface side of the controller 501 is connected to the battery box 502. The interior of the lower mold 2 is provided with a limit groove 503, and the surface side of the lower mold 2 is penetrated by a temperature sensor 504. The interior of the lower mold 2 is provided with a heat insulation layer 505, and the interior of the lower mold 2 is embedded with a heating tube 506. When controlling the temperature of the mold after injection molding, first set the controller 501 to a specific temperature according to the injection molding material, and then the battery box 502 is provided in the limit groove 503. The heating tube 506 in the inner part provides electricity to generate heat, while the heat insulation layer 505 blocks the heat, so that the heat is only transferred to the inner side of the lower mold 2. Then the temperature sensor 504 will monitor the temperature data inside the limit groove 503 in real time, and the obtained temperature data will be sent to the controller 501 in real time. When the temperature inside the limit groove 503 reaches a specific temperature, the controller 501 will control the battery box 502 to cut off the power. When the temperature inside the limit groove 503 drops, the controller 501 will control the battery box 502 to provide electricity to the heating tube 506, so that the temperature of the mold after injection molding is maintained within a certain temperature range, so as to improve the performance of the product during demolding.

[0020] Furthermore, the heating tube 506 is embedded in the interior of the lower mold 2, and the heating tube 506 fits against the inner wall of the lower mold 2. The thermal insulation layer 505 is made of glass fiber. Through the arrangement of the thermal insulation layer 505 and the heating tube 506, when in use, the thermal insulation layer 505 uses glass fiber for insulation, which can effectively prevent heat loss and transfer its heat only to the inner side of the lower mold 2. The heating tube 506 can provide heat for the lower mold 2, so that the injection mold is at a temperature suitable for demolding, which is convenient for subsequent demolding.

[0021] Furthermore, the temperature sensor 504 is electrically connected to the controller 501, and the heating tube 506 is electrically connected to the battery box 502. Through the setting of the temperature sensor 504, when in use, the temperature sensor 504 can monitor the temperature inside the limit groove 503 in real time, and then transmit the temperature data to the controller 501, which facilitates the subsequent controller 501 to control the opening and closing of the battery box 502 according to the temperature data.

[0022] Furthermore, the forming mechanism 3 includes an electric cylinder 301, a slot 302, a lubricating layer 303, an upper mold 304 and an exhaust pipe 305. The electric cylinder 301 is installed on one side of the surface of the support base 1, the slot 302 is opened on the surface of the lower mold 2, and the lubricating layer 303 is provided on the inner side of the lower mold 2. One end of the electric cylinder 301 is connected to the upper mold 304, and one side of the surface of the upper mold 304 is connected to the exhaust pipe 305. Through the arrangement of the electric cylinder 301, the slot 302, the lubricating layer 303, the upper mold 304 and the exhaust pipe 305, the upper mold 304 is provided with a lubricating layer 303. When in use, when injection molding a product, first start the electric cylinder 301, and then the electric cylinder 301 drives the upper mold 304 to engage the slot 302 on the surface of the lower mold 2, and then inject the foaming agent into the lower mold 2 through the injection tube 4. After the foaming agent is injected, a foaming reaction will be triggered to generate bubbles, which will be discharged through the exhaust pipe 305 to prevent the bubbles from being trapped in the mold and causing product defects or unevenness. After the product is molded, the lubricating layer 303 is coated on the inner side of the lower mold 2, so the product can be easily demoulded.

[0023] Furthermore, the slot 302 fits with one end of the upper mold 304, and the lubricating layer 303 is polytetrafluoroethylene. Through the setting of the lubricating layer 303, when in use, the lubricating layer 303 uses polytetrafluoroethylene to lubricate the inner side of the lower mold 2, thereby improving the demolding efficiency of the product after molding.

[0024] Working principle: First, when the product is injection molded, the electric cylinder 301 is started, and then the electric cylinder 301 drives the upper mold 304 to engage the slot 302 on the surface of the lower mold 2, and then the foaming agent is injected into the lower mold 2 through the injection tube 4. After the foaming agent is injected, a foaming reaction will be triggered to generate bubbles, which will be discharged through the exhaust pipe 305 to prevent the bubbles from being trapped in the mold, resulting in product defects or unevenness. After the product is formed, the lubricating layer 303 is coated on the inside of the lower mold 2, so the product can be easily demoulded. When controlling the temperature of the mold after injection molding, first set the controller 501 to a specific temperature according to the injection molding material, and then the battery box 502 is the limit The heating tube 506 inside the groove 503 provides electricity to generate heat, while the heat insulation layer 505 blocks the heat, allowing the heat to be transferred only to the inner side of the lower mold 2. Then the temperature sensor 504 will monitor the temperature data inside the limit groove 503 in real time, and the obtained temperature data will be sent to the controller 501 in real time. When the temperature inside the limit groove 503 reaches a specific temperature, the controller 501 will control the battery box 502 to cut off the power. When the temperature inside the limit groove 503 drops, the controller 501 will control the battery box 502 to provide electricity to the heating tube 506, so that the temperature of the mold after injection molding is maintained within a certain temperature range to improve the performance of the product during demolding.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An injection foaming mold, comprising a support seat (1), characterized in that: A lower mold (2) is mounted on the surface of the support seat (1), a molding mechanism (3) is provided on one side of the surface of the support seat (1), an injection molding tube (4) is sealedly connected to one side of the surface of the lower mold (2), and a temperature control mechanism (5) is provided inside the lower mold (2); The temperature control mechanism (5) comprises a controller (501), a power storage box (502), a limiting groove (503), a temperature sensor (504), a heat insulating layer (505) and a heating tube (506); the controller (501) is mounted on the surface of the support seat (1); one side of the surface of the controller (501) is connected to the power storage box (502); a limiting groove (503) is provided inside the lower mold (2); a temperature sensor (504) is passed through one side of the surface of the lower mold (2); a heat insulating layer (505) is provided inside the lower mold (2); and a heating tube (506) is embedded inside the lower mold (2).

2. The injection foaming mold according to claim 1, characterized in that: The heating tube (506) is embedded in the interior of the lower mold (2), the heating tube (506) is in contact with the inner wall of the lower mold (2), and the heat insulation layer (505) is glass fiber.

3. The injection foaming mold according to claim 1, characterized in that: The temperature sensor (504) is electrically connected to the controller (501), and the heating tube (506) is electrically connected to the power storage box (502).

4. The injection foaming mold according to claim 1, characterized in that: The molding mechanism (3) comprises an electric cylinder (301), a slot (302), a lubricating layer (303), an upper mold (304) and an exhaust pipe (305); the electric cylinder (301) is mounted on one side of the surface of the support seat (1); the slot (302) is provided on the surface of the lower mold (2); the lubricating layer (303) is provided on the inner side of the lower mold (2); one end of the electric cylinder (301) is connected to the upper mold (304); and one side of the surface of the upper mold (304) is connected to the exhaust pipe (305).

5. The injection foaming mold according to claim 4, characterized in that: The clamping groove (302) is fitted with one end of the upper mold (304), and the lubricating layer (303) is made of polytetrafluoroethylene.