Inverted forming structure mold

By introducing a demolding and cutting mechanism into the flip mold, automatic demolding and cutting of injection molded products is achieved using automated hoisting rods and vacuum suction cups, the scalding problem of manual pickup is solved, and production efficiency and product quality are improved.

CN223236892UActive Publication Date: 2025-08-19QINGDAO JUSTUSE MOLDS TECH
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Patent Information

Application Number
CN202422560151.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-19
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Existing flip molds require manual pickup after injection molding, which poses a risk of scalding and has a high labor intensity, which affects production efficiency and product quality.

Method used

A flip-forming structural mold is designed, including a mold release mechanism and a feeding mechanism, and the first telescopic cylinder drives the hoisting rod to automatically eject the injection molding product, and combines a vacuum suction cup and a rotating rod driven by the motor to achieve automatic molding and unloading.

Benefits of technology

Automatic molding and unloading of injection molded products is achieved, which avoids the risk of scalding caused by manual operation, reduces labor intensity, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of molds, and discloses a mold with an inverted molding structure, which comprises a fixed mold and a movable mold positioned above the fixed mold, a mold block is connected to the upper surface of the fixed mold in an embedded manner, an injection molding pipe is connected to the inside of the mold block in a penetrating manner, and demolding mechanisms are arranged on the left side and the right side of the injection molding pipe in the fixed mold. A discharging mechanism is arranged on the surface of the left side of the fixed mold; the demolding mechanism is arranged, a first telescopic cylinder in the demolding mechanism drives a jacking rod to ascend, so that an injection molding product is jacked upwards, the injection molding product is separated from a module, automatic demolding of the injection molding product is achieved, a motor in the discharging mechanism drives a rotating rod to rotate by a certain angle, and a vacuum suction cup right faces the injection molding product; and the second telescopic cylinder drives the vacuum suction cup to press the injection molding product, so that the injection molding product is adsorbed, the motor and the second telescopic cylinder are reset, automatic discharging of the injection molding product is achieved, and the problems that manual discharging is prone to scalding, and time and labor are wasted are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a mold with an inverted molding structure. Background Art

[0002] In order to avoid leaving gate marks on the surface of the product and avoid affecting the appearance of the product, the injection mold will be designed as an inverted structure to set the glue inlet and ejector on the same side of the injection molded product to ensure the appearance quality of the product; after the inverted mold is injected, the movable mold and the fixed mold need to be separated, the injection molded part is ejected from the fixed mold, and then the movable mold is installed on the fixed mold for the next injection molding. Manual mold opening and ejection operations are inefficient, and workers cannot carry the mold if it is too heavy, resulting in low production efficiency of the inverted mold, which is not conducive to the automated production of the product and increases labor costs.

[0003] A Chinese patent discloses a flip mold (authorization announcement number CN212653782U). This patented technology sets a first oil cylinder connected to the movable mold fixed plate on the fixed mold base of the flip mold, and sets a second oil cylinder connected to the fixed mold base on the ejector panel of the flip mold. The first oil cylinder and the second oil cylinder drive the telescopic rod to realize the automatic mold opening, ejection and reset of the flip mold. At the same time, the relative position of the movable mold and the fixed mold is sensed by the distance sensor, and the movement of the flip mold group is automatically controlled by the main control board, which reduces the labor intensity of workers, facilitates the realization of automated production of flip molds, reduces the errors caused by manual operation, greatly improves production efficiency and product precision, and reduces labor costs.

[0004] However, it has certain disadvantages: when the mold is opened, the temperature of the injection molded product is often high. Although the product has been ejected upward, the staff still needs to manually remove it, which can easily cause burns. Moreover, for injection molding production lines that require continuous production, workers need to repeatedly perform the removal operation, which is labor-intensive and easily leads to worker fatigue, thereby affecting work efficiency and product quality. Utility Model Content

[0005] The purpose of the present utility model is to provide a flip-chip molding structure mold to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A flip-chip molding structure mold comprises a fixed mold and a movable mold located above the fixed mold, the upper surface of the fixed mold is embedded with a module, the interior of the module is penetrated and connected with an injection tube, the interior of the fixed mold is provided with a demolding mechanism on both the left and right sides of the injection tube, the left surface of the fixed mold is provided with a blanking mechanism, the blanking mechanism comprises an L-shaped plate, the lower surface of the L-shaped plate is installed with a motor, and the upper surface of the L-shaped plate is rotatably connected to a rotating rod, the output end of the motor and the outside of the rotating rod are both installed with synchronous wheels, the outsides of the two synchronous wheels are jointly installed with a synchronous belt, the upper end of the rotating rod is installed with a fixed plate, the front end upper surface of the fixed plate is installed with a second telescopic cylinder, the telescopic end of the second telescopic cylinder is installed with a lifting plate, and the front end of the lifting plate is provided with an adsorption mechanism.

[0008] As a further solution of the present invention: the demoulding mechanism includes a support plate, a first telescopic cylinder is installed on the lower surface of the support plate, and a lifting rod is installed at the telescopic end of the first telescopic cylinder.

[0009] As a further solution of the present invention: the adsorption mechanism includes a vacuum suction cup, a vacuum pump is installed on the upper surface of the vacuum suction cup, and a vacuum tube is installed on the vacuum end of the vacuum pump.

[0010] As a further solution of the present invention: the right end of the L-shaped plate is installed on the left surface of the fixed mold, the synchronous wheel is located on the upper side of the L-shaped plate, and the rear end of the lifting plate is movably sleeved on the outside of the rotating rod.

[0011] As a further solution of the present invention: the rear end of the support plate is mounted on the inner rear surface of the fixed mold, and the lifting rod movably passes through the upper surface of the fixed mold and the module.

[0012] As a further solution of the present invention: the front end of the lifting plate is connected to the upper end position of the rear surface of the vacuum suction cup, and the vacuum tube is connected to the inside of the vacuum suction cup.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model is provided with a demoulding mechanism. The first telescopic cylinder in the demoulding mechanism drives the lifting rod to rise, thereby lifting the injection molded product upward, so that the injection molded product is separated from the module, thereby realizing automatic demoulding of the injection molded product.

[0015] 2. The utility model is provided with a blanking mechanism. The motor in the blanking mechanism drives the rotating rod to rotate a certain angle, so that the vacuum suction cup is facing the injection molded product. The second telescopic cylinder drives the vacuum suction cup to press the injection molded product, thereby adsorbing the injection molded product. The motor and the second telescopic cylinder are reset, thereby realizing automatic blanking of the injection molded product, avoiding manual blanking that is prone to burns and is time-consuming and labor-intensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a flip-chip molding structure mold;

[0017] Figure 2 It is a partial cross-sectional view of a flip-chip molding structure mold;

[0018] Figure 3 It is a schematic structural diagram of a demoulding mechanism in a flip-chip molding structure mold;

[0019] Figure 4 It is a structural schematic diagram of a blanking mechanism in a flip-chip molding structure mold;

[0020] Figure 5 This is a schematic diagram of the structure of the adsorption mechanism in a flip-chip molding structure mold.

[0021] In the figure: 1. Fixed mold; 2. Moving mold; 3. Module; 4. Injection tube; 5. Demolding mechanism; 6. Support plate; 7. First telescopic cylinder; 8. Lifting rod; 9. Unloading mechanism; 10. L-shaped plate; 11. Motor; 12. Rotating rod; 13. Synchronous pulley; 14. Synchronous belt; 15. Fixed plate; 16. Second telescopic cylinder; 17. Lifting plate; 18. Adsorption mechanism; 19. Vacuum suction cup; 20. Vacuum pump; 21. Vacuum tube. DETAILED DESCRIPTION

[0022] See also Figures 1 to 3 In the embodiment of the present utility model, a flip-chip molding structure mold includes a fixed mold 1 and a movable mold 2 located above the fixed mold 1. The upper surface of the fixed mold 1 is embedded with a module 3, and the interior of the module 3 is penetrated and connected with an injection tube 4. The interior of the fixed mold 1 is provided with a demoulding mechanism 5 on both the left and right sides of the injection tube 4. The demoulding mechanism 5 includes a support plate 6. The rear end of the support plate 6 is installed on the inner rear surface of the fixed mold 1. The lower surface of the support plate 6 is installed with a first telescopic cylinder 7. The telescopic end of the first telescopic cylinder 7 is installed with a lifting rod 8. The lifting rod 8 movably penetrates the upper surface of the fixed mold 1 and the module 3.

[0023] The upper surface of the movable mold 2 is connected to the hydraulic equipment and is driven to rise and fall by the hydraulic equipment;

[0024] The injection pipe 4 is connected to the injection molding system and is used to deliver the injection molding material to the cavity between the module 3 and the movable mold 2, so as to form the product;

[0025] The injection tube 4 passes through the upper end of the fixed mold 1, and the upper surface of the injection tube 4 is flush with the upper surface of the module 3;

[0026] The first telescopic cylinder 7 is preferably a pneumatic cylinder, and the upper surface of the lifting rod 8 is flush with the upper surface of the module 3. It is used to lift the plastic product upward so that the injection molded product no longer adheres to the fixed mold 1.

[0027] exist Figure 1 、 Figure 2 、 Figure 4 and Figure 5 Middle: The left surface of the fixed mold 1 is provided with a blanking mechanism 9, which includes an L-shaped plate 10. The right end of the L-shaped plate 10 is installed on the left surface of the fixed mold 1. The lower surface of the L-shaped plate 10 is installed with a motor 11, and the upper surface of the L-shaped plate 10 is rotatably connected to a rotating rod 12. The output end of the motor 11 and the outside of the rotating rod 12 are both installed with synchronous wheels 13. The synchronous wheels 13 are located on the upper side of the L-shaped plate 10. The outside of the two synchronous wheels 13 is jointly installed with a synchronous belt 14. The upper end of the rotating rod 12 is installed with a fixed plate 15. The fixed plate A second telescopic cylinder 16 is installed on the upper surface of the front end of 15, and a lifting plate 17 is installed on the telescopic end of the second telescopic cylinder 16. The rear end of the lifting plate 17 is movably connected to the outside of the rotating rod 12. The front end of the lifting plate 17 is provided with an adsorption mechanism 18, which includes a vacuum suction cup 19. The front end of the lifting plate 17 is connected to the upper position of the rear surface of the vacuum suction cup 19. A vacuum pump 20 is installed on the upper surface of the vacuum suction cup 19. A vacuum tube 21 is installed on the vacuum end of the vacuum pump 20, and the vacuum tube 21 is connected to the interior of the vacuum suction cup 19.

[0028] The second telescopic cylinder 16 is preferably a pneumatic cylinder, and its initial state is a retracted state. At this time, the vacuum suction cup 19 is higher than the upper surface of the module 3 on the horizontal plane. After the second telescopic cylinder 16 is extended, the vacuum suction cup 19 just presses on the injection molded product with a certain force.

[0029] The motor 11 is preferably a stepper motor or a servo motor, which can drive the rotating rod 12 to rotate a certain angle through a synchronous belt so that the adsorption mechanism 18 is located directly above the module 3;

[0030] The vacuum suction cup 19 is preferably a sponge suction cup, which is suitable for products with uneven surfaces.

[0031] The working principle of the utility model is as follows: when in use, the injection tube 4 injects raw material into the cavity between the module 3 and the movable mold 2. After molding, the movable mold 2 rises, and the first telescopic cylinder 7 extends to drive the lifting rod 8 to rise, thereby lifting the product upward and making it separate from the module 3; then, the motor 11 drives the rotating rod 12 to rotate a certain angle through the synchronous wheel 13, so that the vacuum suction cup 19 is located directly above the product, and the second telescopic cylinder 16 extends to drive the lifting plate 17 to descend, so that the vacuum suction cup 19 is pressed on the surface of the product, and the vacuum pump 20 is started to vacuum, thereby adsorbing the product, and then the second telescopic cylinder 16 retracts to drive the product to rise away from the lifting rod 8, and the motor 11 drives the rotating rod 12 to rotate a certain angle to reset through the synchronous wheel 13, and the vacuum pump 20 is disconnected to make the product fall, thereby completing the automatic demoulding and unloading of the product.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A flip-chip molding structure mold, comprising a fixed mold (1) and a movable mold (2) located above the fixed mold (1), wherein a module (3) is embedded in the upper surface of the fixed mold (1), an injection tube (4) is connected to the inside of the module (3), and a demoulding mechanism (5) is provided on both the left and right sides of the injection tube (4) inside the fixed mold (1), characterized in that: A blanking mechanism (9) is provided on the left side surface of the fixed mold (1), and the blanking mechanism (9) comprises an L-shaped plate (10), a motor (11) is installed on the lower surface of the L-shaped plate (10), and a rotating rod (12) is rotatably connected to the upper surface of the L-shaped plate (10), a synchronous wheel (13) is installed on the output end of the motor (11) and the outside of the rotating rod (12), and a synchronous belt (14) is installed on the outside of the two synchronous wheels (13), a fixed plate (15) is installed on the upper end of the rotating rod (12), a second telescopic cylinder (16) is installed on the upper front end surface of the fixed plate (15), a lifting plate (17) is installed on the telescopic end of the second telescopic cylinder (16), and an adsorption mechanism (18) is provided on the front end of the lifting plate (17).

2. The flip-chip molding structure mold according to claim 1, characterized in that: The demoulding mechanism (5) comprises a support plate (6), a first telescopic cylinder (7) is mounted on the lower surface of the support plate (6), and a lifting rod (8) is mounted on the telescopic end of the first telescopic cylinder (7).

3. The flip-chip molding structure mold according to claim 1, characterized in that: The adsorption mechanism (18) comprises a vacuum suction cup (19), a vacuum pump (20) is installed on the upper surface of the vacuum suction cup (19), and a vacuum tube (21) is installed at the vacuum end of the vacuum pump (20).

4. The flip-chip molding structure mold according to claim 1, characterized in that: The right end of the L-shaped plate (10) is mounted on the left side surface of the fixed mold (1), the synchronous wheel (13) is located on the upper side of the L-shaped plate (10), and the rear end of the lifting plate (17) is movably sleeved on the outside of the rotating rod (12).

5. The flip-chip molding structure mold according to claim 2, characterized in that: The rear end of the support plate (6) is mounted on the inner rear surface of the fixed mold (1), and the lifting rod (8) movably penetrates the upper surface of the fixed mold (1) and the module (3).

6. The flip-chip molding structure mold according to claim 3, characterized in that: The front end of the lifting plate (17) is connected to the upper end position of the rear surface of the vacuum suction cup (19), and the vacuum tube (21) is connected to the inside of the vacuum suction cup (19).