Full-automatic blister transfer device
Through the design of the fully automatic blister transfer device, the mobile guide rails, cylinders and suction cups are used to achieve automatic loading and separation, and comprehensive inspection is carried out in combination with the detection camera, which solves the problem of low manual detection efficiency and improves the degree of automation and yield.
Patent Information
- Application Number
- CN202422050443.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The surface integrity detection operation of existing blister discs mainly relies on manual loading and separation of unqualified products, resulting in large labor consumption, long time, difficult to control the yield rate, and does not conform to the trend of automated production.
Design a fully automatic blister transfer device, including moving guide rails, cylinders and suction cups, realize automatic loading and separation of qualified/failed products, and is equipped with a detection camera for comprehensive inspection.
It realizes product transportation and testing with a high degree of automation, reduces the intensity of labor, and improves the testing efficiency and yield rate.
Smart Images

Figure CN223236943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of blister packaging, in particular to a fully automatic blister packaging transfer device. Background Art
[0002] The blister process is a molding process that mainly uses thermoplastic plastic sheets, which are deformed into the required containers, trays and other products under the action of heating and vacuum.
[0003] With technological advancements, the demand for automation in the manufacturing industry is increasing, especially for operations that require significant manpower and time. Currently, surface integrity inspection of blister trays relies primarily on manual loading and separation of substandard products. This labor-intensive and time-consuming process, resulting in uncontrolled yield rates, is also inefficient and inconsistent with the trend toward automated production. Therefore, a fully automated blister transfer device was proposed to address these issues. Utility Model Content
[0004] In order to make up for the shortcomings of the existing technology and solve the problem of surface integrity detection of blister trays, which currently relies mainly on manual loading and separation of unqualified products, this working mode not only consumes a lot of manpower and time, resulting in an uncontrollable yield rate, but also has low manual efficiency and is not in line with the trend of automated production. The utility model proposes a fully automatic blister transfer device.
[0005] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0006] Preferably, a second driving component for driving the loading plate to rotate is installed inside the mounting groove.
[0007] Preferably, a movable guide rail 2 is installed on the control device and on the side wall opposite to the movable guide rail 1. The middle part of the movable guide rail 2 is fixedly connected to the control device. A cylinder 2 is fixedly installed on the movable frame below the movable guide rail 2. A suction cup 2 is fixedly installed on the bottom telescopic end of the cylinder 2.
[0008] Preferably, the detection camera 1 is movably installed in a slide groove opened on the mounting frame through a moving device, and the moving device includes a mounting plate. The detection camera 1 is fixedly connected to the mounting plate, and the side of the mounting plate away from the detection camera 1 is fixedly connected with a connecting column, and the connecting column slides through the slide groove, and a fixed plate is installed on the side of the connecting column away from the mounting plate.
[0009] Preferably, a cylinder three is fixedly installed on the top of the mounting frame, the telescopic end of the cylinder three extends downward through the inner side of the mounting frame, and the detection camera one is fixedly connected to the bottom of the telescopic end of the cylinder three.
[0010] Preferably, self-locking universal wheels are symmetrically fixedly mounted on the bottom of the base.
[0011] Preferably, a threaded hole is provided in the middle of the end portion of the connecting column, a bolt is fixedly connected in the middle of the side wall of the fixing plate, and the bolt is threadedly connected in the threaded hole.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model realizes automatic loading by setting a movable guide rail, a cylinder and a suction cup, thereby reducing the intensity of manual labor. By setting a movable guide rail, a cylinder and a suction cup, qualified products and unqualified products can be automatically separated, thereby improving work efficiency.
[0014] 2. The utility model provides a support plate, a loading plate, a first detection camera, a second detection camera and other structures to enable comprehensive inspection of the product and improve the inspection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 This is a schematic diagram of the overall structure of Example 1;
[0017] Figure 2 This is a structural diagram of another angle of embodiment 1;
[0018] Figure 3 This is a front view of the first embodiment;
[0019] Figure 4 Schematic diagram of the structure of the mobile device of Example 1;
[0020] Figure 5 This is a schematic diagram of the bolt and threaded hole structure of Example 2.
[0021] In the figure: 1. Base; 2. Support plate; 3. Mounting slot; 4. Loading plate; 5. Moving guide rail 1; 6. Cylinder 1; 7. Suction cup 1; 8. Moving guide rail 2; 9. Cylinder 2; 10. Suction cup 2; 11. Column; 12. Control device; 13. Mounting frame; 14. Moving device; 141. Fixing plate; 142. Connecting column; 143. Mounting plate; 144. Slide groove; 145. Threaded hole; 146. Bolt; 15. Detection camera 1; 16. Detection camera 2; 17. Cylinder 3; 18. Mounting table; 19. Self-locking universal wheel. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1
[0024] See also Figure 1-4As shown, a fully automatic blister transfer device includes a base 1, a mounting platform 18 is rotatably installed on the top of the base 1, a driving component 1 for driving the mounting platform 18 to rotate is installed inside the base 1, a support plate 2 is fixedly installed on the top of the mounting platform 18, a mounting slot 3 is symmetrically opened on the support plate 2, a loading plate 4 is installed in the mounting slot 3, a column 11 is fixedly installed in the middle of the top of the base 1, the top of the column 11 passes through the mounting platform 18 and the support plate 2, a control device 12 is fixedly installed on the top of the column 11, a movable guide rail 5 is fixedly connected to the side of the control device 12, a cylinder 6 is fixedly installed on the movable frame below the movable guide rail 5, a suction cup 7 is fixedly installed on the bottom telescopic end of the cylinder 6, and the control device 12 is on and adjacent to the movable guide rail 5. An L-shaped mounting frame 13 is fixedly mounted on the side, with an inspection camera 15 mounted on the inner wall of the side of the mounting frame 13. An inspection camera 2 16 is fixedly mounted on the inner wall of the top of the mounting frame 13. During operation, a feeding cart moves the blister product to the bottom of the end of the movable guide rail 15. The movement of the movable guide rail 15 is controlled by the control device 12. The movable guide rail 15 controls the movement of the cylinder 16 and the suction cup 17 to move above the blister product. The cylinder 16 pushes the suction cup 17 downward, and the suction cup 17 picks up a blister product. The cylinder 16 then drives the suction cup 17 and the blister product upward, transferring the product to the top of the loading tray 4 and placing it on the loading tray 4. The drive assembly 1 then drives the support tray 2 to rotate, driving the product to the inspection station, where the surface integrity of the product is inspected by the inspection cameras 15 and 2 16. The device has a high degree of automation, reducing manual labor intensity and improving inspection efficiency.
[0025] A driving component 2 for driving the loading tray 4 to rotate is installed inside the mounting groove 3; when working, the driving component 2 drives the loading tray 4 to rotate so that the side of the product can be fully inspected by the detection camera 15.
[0026] A movable guide rail 2 8 is installed on the control device 12 and on the side wall opposite to the movable guide rail 1 5. The middle part of the movable guide rail 2 8 is fixedly connected to the control device 12. A cylinder 2 9 is fixedly installed on the movable frame below the movable guide rail 2 8. A suction cup 2 10 is fixedly installed on the bottom telescopic end of the cylinder 2 9. When working, the shaft is inspected and the driving component 1 drives the support plate 2 to rotate intermittently again, so that the product after inspection moves to the bottom of the movable guide rail 2 8. The inspection result is transmitted to the inside of the control device 12, and the control device 12 determines whether the product is Whether the surface of the product is intact. If damage is detected on the surface of the product, the product is judged to be unqualified. At this time, the suction cup 2 10 is driven by the cylinder 2 9 to move and absorb the product, and the unqualified product is moved to one end by the movable guide rail 2 8 for recycling. If the surface of the product is detected to be intact, the product is judged to be qualified. At this time, the product is sucked by the suction cup 2 10, and the qualified product is moved to the other end by the movable guide rail 2 8 to proceed to the next operation process. In this way, unqualified products can be quickly separated and work efficiency can be improved.
[0027] The detection camera 15 is movably installed in a slide groove 144 opened on the mounting frame 13 through a moving device 14. The moving device 14 includes a mounting plate 143. The detection camera 15 is fixedly connected to the mounting plate 143. The side of the mounting plate 143 away from the detection camera 15 is fixedly connected with a connecting column 142. The connecting column 142 slides through the slide groove 144. A fixing plate 141 is installed on the side of the connecting column 142 away from the mounting plate 143. During operation, the detection camera 15 is stably installed on the mounting frame 13 through the cooperation of the fixing plate 141, the connecting column 142 and the mounting plate 143.
[0028] A cylinder three 17 is fixedly installed on the top of the mounting frame 13, and the telescopic end of the cylinder three 17 extends downward to the inner side of the mounting frame 13. The detection camera one 15 is fixedly connected to the bottom of the telescopic end of the cylinder three 17; when working, the cylinder three 17 can drive the detection camera one 15 to move up and down, thereby changing the height of the detection camera one 15, so that it is suitable for detecting products of different heights.
[0029] Self-locking universal wheels 19 are symmetrically fixedly installed on the bottom of the base 1 so as to suspend the device at a specified position during operation.
[0030] Example 2
[0031] See also Figure 5As shown, compared with Example 1, as another implementation of the present invention, a threaded hole 145 is opened in the middle of the end of the connecting column 142, and a bolt 146 is fixedly connected in the middle of the side wall of the fixing plate 141, and the bolt 146 is threadedly connected in the threaded hole 145; when working, the bolt 146 and the threaded hole 145 cooperate to facilitate the installation of the mobile device 14 on the mounting frame 13, and facilitate the quick disassembly and assembly of the mobile device 14.
[0032] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A fully automatic blister transfer device, characterized by: The invention comprises a base (1), a mounting platform (18) is rotatably mounted on the top of the base (1), a driving component 1 for driving the mounting platform (18) to rotate is mounted inside the base (1), a support plate (2) is fixedly mounted on the top of the mounting platform (18), a mounting groove (3) is symmetrically opened on the support plate (2), a loading plate (4) is mounted in the mounting groove (3), a column (11) is fixedly mounted in the middle of the top of the base (1), the top of the column (11) passes through the mounting platform (18) and the support plate (2), and the top of the column (11) A control device (12) is fixedly installed, and a movable guide rail (5) is fixedly connected to the side of the control device (12), and a cylinder (6) is fixedly installed on the movable frame below the movable guide rail (5), and a suction cup (7) is fixedly installed on the bottom telescopic end of the cylinder (6). An L-shaped mounting frame (13) is fixedly installed on the side of the control device (12) and adjacent to the movable guide rail (5), and a detection camera (15) is installed on the inner wall of the side of the mounting frame (13), and a detection camera (16) is fixedly installed on the inner wall of the top of the mounting frame (13).
2. The fully automatic blister transfer device according to claim 1, characterized in that: A second driving component for driving the object carrier (4) to rotate is installed inside the installation groove (3).
3. The fully automatic blister transfer device according to claim 2, characterized in that: A second movable guide rail (8) is installed on the control device (12) and on the side wall opposite to the first movable guide rail (5). The middle part of the second movable guide rail (8) is fixedly connected to the control device (12). A second cylinder (9) is fixedly installed on the movable frame below the second movable guide rail (8). A second suction cup (10) is fixedly installed on the bottom telescopic end of the second cylinder (9).
4. The fully automatic blister transfer device according to claim 3, characterized in that: The detection camera 1 (15) is movably mounted in a slide groove (144) provided on the mounting frame (13) through a moving device (14); the moving device (14) includes a mounting plate (143); the detection camera 1 (15) is fixedly connected to the mounting plate (143); the mounting plate (143) is fixedly connected to a connecting column (142) on the side away from the detection camera 1 (15); the connecting column (142) slides through the slide groove (144); and a fixing plate (141) is installed on the side of the connecting column (142) away from the mounting plate (143).
5. The fully automatic blister transfer device according to claim 4, characterized in that: A cylinder three (17) is fixedly mounted on the top of the mounting frame (13), and the telescopic end of the cylinder three (17) extends downward through the inner side of the mounting frame (13), and the detection camera one (15) is fixedly connected to the bottom of the telescopic end of the cylinder three (17).
6. The fully automatic blister transfer device according to claim 5, characterized in that: Self-locking universal wheels (19) are fixedly mounted symmetrically around the bottom of the base (1).
7. The fully automatic blister transfer device according to claim 6, characterized in that: A threaded hole (145) is provided in the middle of the end of the connecting column (142), and a bolt (146) is fixedly connected in the middle of the side wall of the fixing plate (141), and the bolt (146) is threadedly connected in the threaded hole (145).