Electric smelting sleeve mounting device
Through the combination device of the fixing frame, collar, pushing assembly and clamping assembly, the problem of mismatch between the gas PE pipeline and the electrofusion sleeve model is solved, and the uniform installation of the electrofusion sleeve is achieved, and the installation quality and safety are improved.
Patent Information
- Application Number
- CN202422576255.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, the mismatch between the gas PE pipeline and the electrofusion sleeve model leads to difficulty in installation, and it is easy to damage the sleeve, inclined contact surface, safety risks and wire damage risks during tapping and installation.
A combination device of fixing frame, collar, pushing assembly, clamping assembly and telescopic assembly is used to push the electric melting sleeve through the hydraulic cylinder to ensure uniform distribution of thrust and avoid knock damage.
The uniform installation of the electrofusion sleeve is achieved, which avoids sleeve deformation, tilt and safety risks, and improves welding quality and installation efficiency.
Smart Images

Figure CN223237017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas pipeline installation, in particular to an electric fusion sleeve installation device. Background Art
[0002] There are many common gas PE pipes and electric fusion sleeve models on the market. The matching degree between the two is not exactly the same, resulting in size mismatches in some pipes when installing electric fusion sleeves, causing the sleeve to be very tight when installed on the pipe. The current practice is to use a rubber hammer to knock on the side of the electric fusion sleeve to install the electric fusion sleeve on the pipe.
[0003] Problems with the current approach:
[0004] 1. If the rubber hammer hits the fusion sleeve with too small a surface, the side of the fusion sleeve will be deformed, damaging the sleeve and affecting its quality.
[0005] 2. Only one point can be struck at a time, and the force cannot be evenly distributed around the sleeve, which will cause the sleeve to tilt in the diagonal direction of the strike, causing the contact surface between the sleeve and the pipe to tilt, affecting the welding quality;
[0006] 3. Improper striking (the contact surface between the hammer and the fusion sleeve is only 1 cm), which may cause damage to the pipeline and operators when it slips;
[0007] 4. When the installation resistance of the electric fusion sleeve is too large, the electric fuse with exposed wires inside the sleeve may be damaged or squeezed together, causing a short circuit or open circuit and damaging the electric fusion sleeve. Utility Model Content
[0008] The purpose of the utility model is to solve the above-mentioned deficiencies and provide an electric fusion sleeve installation device.
[0009] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0010] An electric fusion sleeve installation device, comprising:
[0011] Fixed frame;
[0012] The collar is arranged on a fixed frame and sleeved on the pipe on one side;
[0013] A pushing component, clamped on the pipe, used to push the movement of the electric fusion sleeve;
[0014] A clamping assembly is provided on one side of the fixing frame and is used to fix the pipe on the other side;
[0015] The telescopic component is arranged between the fixing frame and the clamping component and is used to adjust the distance between the clamping component and the fixing frame.
[0016] Furthermore, the ring includes a first limiting plate and a second limiting plate in a semicircular shape, one end of the first limiting plate is rotatably connected to the second limiting plate through a fixed rotating shaft, the other end of the first limiting plate is provided with a positioning block, the second limiting plate is clamped on the positioning block, a locking rod is provided on one side of the positioning block, and the positioning block is fixedly connected to the second limiting plate through the locking rod.
[0017] Furthermore, the pushing assembly includes a hydraulic cylinder, the output end of the hydraulic cylinder is connected to a push plate, the push plate is tightly attached to the electric fusion sleeve, and the bottom of the hydraulic cylinder is tightly attached to the pipeline through a rubber pad.
[0018] Furthermore, the hydraulic cylinder is provided with a mounting frame, a rotating block is rotatably provided on the mounting frame, a first threaded rod is provided on the rotating block, and the first threaded rod is threadedly connected to the collar.
[0019] Furthermore, the telescopic assembly includes a fixed sleeve fixed on a fixed frame, a telescopic rod is slidably arranged in the fixed sleeve, the clamping assembly is fixed to one end of the telescopic rod, a limiting groove is provided on the side wall of the fixed sleeve, a groove is provided on the end of the telescopic rod away from the clamping assembly, a limiting spring is provided in the groove, and a limiting rod inserted into the limiting groove is provided at one end of the limiting spring.
[0020] Furthermore, the clamping assembly includes a base plate connected to the telescopic rod, a bidirectional threaded rod is rotatably provided in the base plate, vertical plates are provided at both ends of the base plate, the two vertical plates are respectively sleeved on the two ends of the bidirectional threaded rod, a movable plate is fixedly provided at the top of the vertical plate, a clamping plate is provided on the inner side of the movable plate, a second threaded rod is rotatably provided on one side of the clamping plate, and the second threaded rod is threadably connected to the movable plate.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The utility model is provided with a collar and a pushing assembly, and the collar is sleeved on the rear end of the electric fusion sleeve, so that the hydraulic cylinder is clamped on the pipe, and the push plate is pressed against the electric fusion sleeve. Then, the two pipes are aligned, and the hydraulic cylinder is started to move the electric fusion sleeve half a body position. There is no need to use a rubber hammer, and the thrust can be guaranteed to be sufficiently uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0024] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0025] Figure 2 It is a structural diagram of the propulsion assembly of the utility model;
[0026] Figure 3 It is a structural diagram of the telescopic assembly of the utility model;
[0027] Figure 4 It is a structural schematic diagram of the clamping assembly of the utility model.
[0028] In the figure: 1. Fixed frame; 2. Ring; 21. First limit plate; 22. Second limit plate; 23. Fixed rotating shaft; 24. Positioning block; 25. Locking rod; 3. Pushing assembly; 31. Hydraulic cylinder; 32. Push plate; 33. Rubber pad; 34. Mounting frame; 35. Rotating block; 36. First threaded rod; 4. Telescopic assembly; 41. Fixed sleeve; 42. Telescopic rod; 43. Limit rod; 44. Limit spring; 5. Clamping assembly; 51. Base plate; 52. Bidirectional threaded rod; 53. Vertical plate; 54. Moving plate; 55. Clamping plate; 56. Second threaded rod. DETAILED DESCRIPTION
[0029] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0030] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0031] Reference Figure 1-Figure 4 As shown, an electric fusion sleeve installation device is installed to connect two pipes, where the two pipes are assumed to be pipe A and pipe B, including:
[0032] Fixed frame 1;
[0033] The collar 2 is mounted on the fixing frame 1 and sleeved on the pipe A;
[0034] The pushing component 3 is clamped on the pipe A and is used to push the movement of the electric fusion sleeve;
[0035] The clamping assembly 5 is provided on one side of the fixing frame 1 and is used to fix the pipe B on the other side;
[0036] The telescopic component 4 is provided between the fixing frame 1 and the clamping component 5 and is used to adjust the distance between the clamping component 5 and the fixing frame 1;
[0037] When installing the electric fusion sleeve, first completely put the electric fusion sleeve on the pipe A. This is a whole end face and can be installed by tapping with a rubber hammer. After installation, put the ring 2 on the pipe A at the rear end of the electric fusion sleeve and move the position of the clamping component 5 through the telescopic component 4 so that the clamping component 5 can clamp and fix the pipe B. Then, push the electric fusion sleeve through the pushing component 3 so that the electric fusion sleeve moves half a body position to the middle of the two pipes.
[0038] In one embodiment, the collar 2 includes a first limiting plate 21 and a second limiting plate 22 in a semicircular shape. One end of the first limiting plate 21 is rotatably connected to the second limiting plate 22 via a fixed rotating shaft 23. A positioning block 24 is provided at the other end of the first limiting plate 21. The second limiting plate 22 is clamped on the positioning block 24. A locking rod 25 is provided on one side of the positioning block 24. The positioning block 24 is fixedly connected to the second limiting plate 22 via the locking rod 25.
[0039] The collar 2 itself can be opened for easy installation and removal. During installation, the two limit plates are placed on the pipe A, and then the positioning block 24 is inserted into the second limit plate 22, and finally fixed by the locking rod 25.
[0040] In one embodiment, the pushing assembly 3 includes multiple groups of hydraulic cylinders 31. These hydraulic cylinders 31 are distributed in a circular array on the inner side of the collar 2. The output ends of the hydraulic cylinders 31 are connected to push plates 32. The push plates 32 are tightly attached to the electrofusion sleeve. The bottoms of the hydraulic cylinders 31 are tightly attached to the pipe A via rubber pads 33.
[0041] After the hydraulic cylinder 31 is tightly attached to the pipe A, the push plate 32 can be pushed by the hydraulic cylinder 31. The push plate 32 is also distributed in a circular array on the electrofusion sleeve, so that the force on the electrofusion sleeve is more uniform. Here, the synchronous movement of all hydraulic cylinders 31 can be achieved by using synchronization valves, electro-hydraulic servo valves to control synchronization, series hydraulic synchronization, flow control synchronization and other methods.
[0042] In one embodiment, a mounting bracket 34 is provided on the hydraulic cylinder 31, a rotating block 35 is rotatably provided on the mounting bracket 34, a first threaded rod 36 is provided on the rotating block 35, and the first threaded rod 36 is threadedly connected to the collar 2;
[0043] Since the sizes of pipes vary, during installation, a lifting device may be provided to enable the hydraulic cylinder 31 to be in close contact with the pipe A. That is, by rotating the first threaded rod 36, the hydraulic cylinder 31 may be driven downward, thereby allowing the hydraulic cylinder 31 to be in close contact with the pipe A and also clamping and fixing the pipe A.
[0044] In one embodiment, the telescopic assembly 4 includes a fixed sleeve 41 fixed to the fixed frame 1, a telescopic rod 42 is slidably arranged in the fixed sleeve 41, and the clamping assembly 5 is fixed to one end of the telescopic rod 42. A limit groove is defined in the side wall of the fixed sleeve 41, and a groove is defined at the end of the telescopic rod 42 away from the clamping assembly 5. A limit spring 44 is disposed in the groove, and a limit rod 43 is disposed at one end of the limit spring 44.
[0045] After installing the pushing component 3, in order to align the two pipes, the telescopic component 4 can be used to push the clamping component 5, so that the clamping component 5 is moved to the pipe B, and then the pipe B is fixed and clamped by the clamping component 5, which can be regarded as a support for the pipe B.
[0046] In one embodiment, the clamping assembly 5 includes a base plate 51 connected to the telescopic rod 42, a bidirectional threaded rod 52 is rotatably provided in the base plate 51, and vertical plates 53 are provided at both ends of the base plate 51. The two vertical plates 53 are respectively sleeved on the two ends of the bidirectional threaded rod 52. A movable plate 54 is fixedly provided on the top of the vertical plate 53, and a clamping plate 55 is provided on the inner side of the movable plate 54. A second threaded rod 56 is rotatably provided on one side of the clamping plate 55, and the second threaded rod 56 is threadedly connected to the movable plate 54.
[0047] First, rotate the two-way threaded rod 52 at the bottom to make the two vertical plates 53 approach each other, and then rotate the second threaded rod 56 to move the two clamping plates 55 inward and clamp them on pipe B to fix and support pipe B, keep pipe B aligned with pipe A, and facilitate the movement of the electric fusion sleeve.
[0048] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.
Claims
1. An electric fusion sleeve installation device, characterized in that: include: Fixed frame (1); A collar (2) is provided on the fixing frame (1) and sleeved on the pipe on one side; A pushing component (3) is clamped on the pipeline and is used to push the electric fusion sleeve to move; A clamping assembly (5) is provided on one side of the fixing frame (1) and is used to fix the pipe on the other side; The telescopic component (4) is arranged between the fixing frame (1) and the clamping component (5) and is used to adjust the distance between the clamping component (5) and the fixing frame (1).
2. The fusion sleeve installation device according to claim 1, characterized in that: The collar (2) comprises a first limiting plate (21) and a second limiting plate (22) in a semicircular shape. One end of the first limiting plate (21) is rotatably connected to the second limiting plate (22) via a fixed rotating shaft (23). A positioning block (24) is provided at the other end of the first limiting plate (21). The second limiting plate (22) is clamped on the positioning block (24). A locking rod (25) is provided on one side of the positioning block (24). The positioning block (24) is fixedly connected to the second limiting plate (22) via the locking rod (25).
3. The fusion sleeve installation device according to claim 1, characterized in that: The pushing assembly (3) comprises a hydraulic cylinder (31), the output end of the hydraulic cylinder (31) is connected to a push plate (32), the push plate (32) is closely attached to the electric melting sleeve, and the bottom of the hydraulic cylinder (31) is closely attached to the pipeline through a rubber pad (33).
4. The electric fusion sleeve installation device according to claim 3, characterized in that: The hydraulic cylinder (31) is provided with a mounting frame (34), a rotating block (35) is rotatably provided on the mounting frame (34), a first threaded rod (36) is provided on the rotating block (35), and the first threaded rod (36) is threadedly connected to the collar (2).
5. The electric fusion sleeve installation device according to claim 1, characterized in that: The telescopic assembly (4) includes a fixed sleeve (41) fixed on the fixed frame (1), a telescopic rod (42) is slidably arranged in the fixed sleeve (41), the clamping assembly (5) is fixed to one end of the telescopic rod (42), a side wall of the fixed sleeve (41) is provided with a limiting groove, an end of the telescopic rod (42) away from the clamping assembly (5) is provided with a groove, a limiting spring (44) is arranged in the groove, and one end of the limiting spring (44) is provided with a limiting rod (43) inserted into the limiting groove.
6. The electric fusion sleeve installation device according to claim 5, characterized in that: The clamping assembly (5) comprises a base plate (51) connected to the telescopic rod (42), a bidirectional threaded rod (52) being rotatably provided in the base plate (51), vertical plates (53) being provided at both ends of the base plate (51), the two vertical plates (53) being respectively sleeved on the two ends of the bidirectional threaded rod (52), a movable plate (54) being fixedly provided at the top end of the vertical plate (53), a clamping plate (55) being provided on the inner side of the movable plate (54), a second threaded rod (56) being rotatably provided on one side of the clamping plate (55), and the second threaded rod (56) being threadably connected to the movable plate (54).