Wool cotton flapping device

Abstract

The utility model relates to the technical field of cotton patting machines, and discloses a staple cotton patting device which comprises a rack, a driving conveying roller and a driven conveying roller are rotationally installed on the two sides of the upper end of the rack respectively, and a conveying belt is assembled between the driving conveying roller and the driven conveying roller. A driven press-fit roller, a driving press-fit roller, a first flapping shaft, a second flapping shaft and a press-fit roller are sequentially and rotationally installed at the upper end of the rack and located above the conveying belt, a press-fit belt is assembled between the driven press-fit roller and the driving press-fit roller, and a first flapping assembly and a second flapping assembly are fixedly assembled on the outer side wall of the first flapping shaft and the outer side wall of the second flapping shaft correspondingly. A driving motor is fixedly assembled below the side face of the rack. Through the structures of the fixed shaft, the transmission arm, the transmission frame, the sliding shaft, the flywheel mechanism, the gear, the chain wheel and the like, one motor is used for driving the whole device to operate at the same time, velvet cotton is automatically conveyed and flapped, and the effects of reducing energy consumption and reducing the maintenance cost of the motor are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton beating machines, in particular to a fluff beating device. Background Art

[0002] Flannel products, which are made by filling fabric with animal feathers or cotton to provide warmth, require patting to evenly distribute the lint throughout the fabric during production. Currently, many lint products are still processed using the traditional manual patting method. A patting machine is designed to evenly distribute the lint within the fabric. Existing patting machines require numerous drive motors, resulting in high energy consumption and high motor maintenance costs. Utility Model Content

[0003] The purpose of the present invention is to provide a lint-cotton beating device to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a lint and cotton beating device, comprising a frame, an active conveying roller and a driven conveying roller are rotatably installed on both sides of the upper end of the frame, a conveyor belt is installed between the active conveying roller and the driven conveying roller, the upper end of the frame and above the conveyor belt are rotatably installed with a driven pressing roller, an active pressing roller, a first beating shaft, a second beating shaft and a pressing roller, a pressing belt is installed between the driven pressing roller and the active pressing roller, the outer walls of the first beating shaft and the second beating shaft are fixedly installed with a first beating assembly and a second beating assembly respectively, a driving motor is fixedly installed at the lower side of the frame, a fixed shaft is provided at an eccentric position of the driving end of the driving motor, a first transmission arm is rotatably installed on the outer sleeve of the fixed shaft, and the first transmission arm One end of the arm is hinged with a second transmission arm, one end of the second transmission arm is fixedly assembled with the first flapping shaft, one end of the first flapping shaft is fixedly assembled with a transmission frame, the transmission frame is rotatably mounted with a first sliding shaft and a second sliding shaft, the outer sleeve of the first sliding shaft is rotatably mounted with a third transmission arm, one end of the active pressing roller is fixedly assembled with a one-way wheel, one end of the third transmission arm is eccentrically connected to the one-way wheel, the outer sleeve of the second sliding shaft is rotatably mounted with a fourth transmission arm, one end of the fourth transmission arm is fixedly assembled with the second flapping shaft, one end of the active conveying roller is fixedly assembled with a flywheel mechanism and a driving gear, one end of the second flapping shaft is equipped with a sprocket chain-driven with the flywheel mechanism, and one end of the pressing roller is fixedly assembled with a driven gear meshing with the driving gear.

[0005] According to the above technical solution, the first beating component includes concave clips symmetrically fixedly assembled on the outer side wall of the first beating shaft, a concave clip seat is commonly fixedly mounted between the concave clips, and a plurality of strips are evenly fixedly mounted on the concave clip seat.

[0006] According to the above technical solution, the front end of the strip is arc-shaped.

[0007] According to the above technical solution, the second beating assembly includes a beating plate fixedly assembled on the outer side wall of the second beating shaft, and a plurality of holes are evenly opened on the beating plate.

[0008] According to the above technical solution, a longitudinal reinforcing plate is fixedly assembled on the middle part of the upper end of the slapping plate, a transverse reinforcing plate is symmetrically fixedly assembled on the upper end of the longitudinal reinforcing plate, and one end of the transverse reinforcing plate is fixedly assembled with the slapping plate.

[0009] According to the above technical solution, a fifth transmission arm is rotatably mounted on the outside of the fixed shaft, one end of the fifth transmission arm is hinged to a sixth transmission arm, and one end of the sixth transmission arm is fixedly assembled with the second beating shaft.

[0010] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a driving motor, a fixed shaft, a first transmission arm, a second transmission arm, a first slapping shaft, a concave clamp, a concave clamp seat and a strip, can perform a first slapping action on the fluff on the conveyor belt; by providing a transmission frame, a first sliding shaft and a third transmission arm, the active pressing roller can be driven to perform intermittent rolling while the strip performs the slapping action to flatten the passing fluff; by providing a transmission frame, a second sliding shaft and a fourth transmission arm, the active pressing roller can be driven to perform intermittent rolling while the strip performs the slapping action to flatten the passing fluff; The flapping plate performs a second flapping action on the fluff on the conveyor belt. By arranging a flywheel mechanism and a sprocket, the flapping plate can drive the active conveying roller to rotate intermittently while performing the flapping action, thereby driving the conveyor belt to run intermittently. By arranging a driving gear and a driven gear, the pressing roller can be driven to rotate intermittently while the active conveying roller rotates intermittently, thereby flattening the fluff for the second time. The utility model realizes the use of one motor to drive the operation of the entire device at the same time, automatically transporting and flapping the fluff, thereby reducing energy consumption and reducing motor maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0012] Figure 1 This is a schematic diagram of the overall axial structure of the utility model;

[0013] Figure 2 yes Figure 1 A magnified view of part A in FIG;

[0014] Figure 3 This is a partial structural diagram of one end of the active conveying roller in the utility model;

[0015] Figure 4 This is a partial structural diagram of one end of the active pressing roller in the utility model;

[0016] In the figure: 1, frame; 2, active conveying roller; 3, driven conveying roller; 4, conveyor belt; 5, driven pressing roller; 6, active pressing roller; 7, first beating shaft; 8, second beating shaft; 9, pressing roller; 10, pressing belt; 111, concave clamp; 112, concave clamp seat; 113, strip; 121, beating plate; 122, hole; 123, longitudinal reinforcing plate; 124, transverse reinforcing plate; 13, driving motor; 14, fixed shaft; 15, first transmission arm; 16, second transmission Movable arm; 17. Transmission frame; 18. First sliding shaft; 19. Second sliding shaft; 20. Third transmission arm; 21. Fourth transmission arm; 22. Flywheel mechanism; 23. Driving gear; 24. Sprocket; 25. Driven gear; 26. Fifth transmission arm; 27. Sixth transmission arm; 28. Transmission shaft mounting frame; 29. Pressing roller mounting frame; 30. First beating shaft mounting frame; 31. Second beating shaft mounting frame; 32. Pressing roller shaft mounting frame; 33. Motor mounting frame; 34. One-way wheel. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4 The utility model provides a technical solution: a lint beating device, which consists of two parts, one of which is a component part that performs the actions of conveying, beating, and flattening the lint, and the other is a component part that uses a motor to simultaneously drive the conveying, beating, and flattening action execution components.

[0019] In the first part, the frame 1 provides an installation base for the components of each action execution part. The active conveying roller 2 and the driven conveying roller 3 are rotatably installed on both sides of the upper end of the frame 1. The active conveying roller 2 and the driven conveying roller 3 are rotatably installed on the frame 1 through the conveying shaft mounting frame 28. The active conveying roller 2 is located at the rear side of the upper end of the frame 1, and the driven conveying roller 3 is located at the front side of the upper end of the frame 1. A conveyor belt 4 is installed between the active conveying roller 2 and the driven conveying roller 3, and the conveyor belt 4 rolls between the active conveying roller 2 and the driven conveying roller 3. The upper end of the frame 1 and above the conveyor belt 4 are rotatably installed with the driven pressing roller 5, the active pressing roller 6, the first beating shaft 7, the second beating shaft 8 and the pressing roller 9. The fluff is placed on the conveyor belt 4 and is transported by the conveyor belt through the driven pressing roller 5, the active pressing roller 6, the first beating shaft 7, the second beating shaft 8 and the pressing roller 9 in sequence. The driven pressing roller 5 and the active pressing roller 6 are rotatably assembled on the frame 1 through the pressing shaft mounting frame 29. The driven pressing roller 5 and the active pressing roller 6 are located at the front side of the upper end of the frame 1. A pressing belt 10 is installed between the driven pressing roller 5 and the active pressing roller 6. The pressing belt 10 rolls between the driven pressing roller 5 and the active pressing roller 6. The conveyor belt 4 and the pressing belt 10 flatten the fluff for the first time and provide power for the fluff to move backward. The first beating shaft 7 is rotatably assembled on the frame 1 through the first beating shaft mounting frame 30, the second beating shaft 8 is rotatably assembled on the frame 1 through the second beating shaft mounting frame 31, and the pressing roller 9 is rotatably assembled on the rear side of the upper end of the frame 1 through the pressing roller shaft mounting frame 32. The outer walls of the first beating shaft 7 and the second beating shaft 8 are fixedly assembled with the first beating assembly and the second beating assembly respectively. The first beating shaft 7 is located on the rear side of the active pressing roller 6, and the first beating assembly is located between the first beating shaft 7 and the active pressing roller 6. The first beating assembly includes a concave clamp 111 symmetrically fixedly assembled on the outer wall of the first beating shaft 7, and a concave clamp seat 112 is fixedly mounted between the concave clamps 111. The material of the concave clamp 111 can have a certain deformation ability, and the concave clamp seat 112 is clamped and fixed by utilizing elastic potential energy, or the two are directly fixed by bolts. A number of strips 113 are evenly fixedly mounted on the concave clamp seat 112, and the evenly arranged strips 113 are repeatedly flipped with the first beating shaft 8 as the axis to beat the passing fluff. Similarly, the material of the concave clamp seat 112 can have a certain deformation ability, and the front end of the strip 113 is arc-shaped. The arc-shaped setting can prevent the front end of the strip 113 from being inserted into the fluff during the beating action. After the flock moves out of the pressing belt 10, it first passes through the first beating assembly, which repeatedly beats the flock. At the same time, the flock continues to move backward under the conveyor belt 4 and passes through the second beating assembly for the first beating.The second beating assembly includes a beating plate 121 fixedly mounted on the outer wall of the second beating shaft 8. A plurality of holes 122 are evenly provided on the beating plate 121. The plurality of holes 122 form a plate mesh structure on the beating plate 121. The plate mesh structure is used to beat the passing cotton for the second time. A longitudinal reinforcing plate 123 is fixedly mounted on the middle part of the upper end of the beating plate 121. A transverse reinforcing plate 124 is symmetrically fixedly mounted on the upper end of the longitudinal reinforcing plate 123. One end of the transverse reinforcing plate 124 is fixedly mounted on the beating plate 121. Since the plurality of holes 122 form a plate mesh structure that is easily deformed, the longitudinal reinforcing plate 123 and the transverse reinforcing plate 124 are provided to increase the strength of the beating plate 121. Finally, the cotton is flattened for the second time by the pressing roller 9.

[0020] In the second part, a drive motor 13 is fixedly assembled at the lower side of the frame 1, and the drive motor 13 is fixedly assembled to the inner side of the lower part of the frame 1 through a motor mounting bracket 33. The driving end eccentric position of the drive motor 13 is provided with a fixed shaft 14, and the outer sleeve of the fixed shaft 14 is rotatably mounted with a first transmission arm 15, one end of the first transmission arm 15 is hinged with a second transmission arm 16, and one end of the second transmission arm 16 is fixedly assembled with the first beating shaft 7. Due to the eccentric rotational connection between the first transmission arm 15 and the driving end of the drive motor 13 by the fixed shaft 14, the rotational connection between the first transmission arm 15 and the second transmission arm 16, and the fixed connection relationship between the second transmission arm 16 and the first beating shaft 7, the output end of the drive motor 13 drives the first beating shaft 7 to rotate repeatedly within a certain angle when rotating, and then drives the strip plate 113 to perform a repeated flipping action with the first beating shaft 8 as the axis to beat the passing fluff. One end of the first beating shaft 7 is fixedly equipped with a transmission frame 17, which has a slideway. The transmission frame 17 is rotatably mounted with a first sliding shaft 18 and a second sliding shaft 19. The first sliding shaft 18 and the second sliding shaft 19 both pass through the slideway. Figure 2 As shown, the outer sleeve of the first sliding shaft 18 is rotatably mounted with a third transmission arm 20, and one end of the active pressing roller 6 is fixedly equipped with a one-way wheel 34, as shown in FIG. Figure 4 As shown, one end of the third transmission arm 20 is eccentrically connected to the one-way wheel 34, and the first sliding shaft 18 enables the third transmission arm 20 to rotate on the transmission frame 17, so that when the first beating shaft 7 rotates repeatedly, the active pressing roller 6 is driven to rotate intermittently, thereby achieving the purpose of indirectly driving the active pressing roller 6 to rotate by the drive motor 13. Similarly, the fourth transmission arm 21 is rotatably installed on the outer sleeve of the second sliding shaft 19, and one end of the fourth transmission arm 21 is fixedly assembled with the second beating shaft 8. Through the second sliding shaft 19, when the first beating shaft 7 rotates repeatedly, the active pressing roller 6 is driven to rotate intermittently, thereby achieving the purpose of indirectly driving the active pressing roller 6 to rotate by the drive motor 13. As shown Figure 3As shown in , one end of the active transmission roller 2 is fixedly equipped with a flywheel mechanism 22 and a driving gear 23, and one end of the second beating shaft 8 is equipped with a sprocket 24 that is chain-driven with the flywheel mechanism 22. The flywheel mechanism 22 is similar to the rear gear of a bicycle. When the second beating shaft 8 rotates back and forth within a certain angle, the sprocket 24 rotates back and forth synchronously, and drives the flywheel mechanism 22 to rotate back and forth through the chain. Due to the cooperation of the pawl and other structures inside the flywheel mechanism 22, a rotational force is applied to the active transmission roller 2 in only one direction, so that the active transmission roller 2 performs intermittent rotational motion, thereby driving the conveyor belt 4 to perform intermittent transmission. One end of the pressing roller 9 is fixedly equipped with a driven gear 25 that is meshed with the driving gear 23. When the active transmission roller 2 performs intermittent rotational motion, the meshing action between the driving gear 23 and the driven gear 25 drives the pressing roller 9 to also rotate intermittently. In order to reduce the transmission pressure of the first beating shaft 7, a fifth transmission arm 26 is rotatably mounted on the outside of the fixed shaft 14. One end of the fifth transmission arm 26 is hinged to the sixth transmission arm 27, and one end of the sixth transmission arm 27 is fixedly assembled with the second beating shaft 8. The driving motor 13 can use the fixed shaft 14, the fifth transmission arm 26 and the sixth transmission arm 27 to drive the second beating shaft 8 to rotate back and forth within a certain angle.

[0021] Working principle: After starting the driving motor 13, the velvet is placed at the front end of the conveyor belt 4, which is indirectly driven by the driving motor 13 to roll between the active conveyor roller 2 and the driven conveyor roller 3 to convey the velvet backward. The velvet first passes through the pressing belt 10, which rolls between the driven pressing roller 5 and the active pressing roller 6 to flatten the velvet for the first time. The velvet that has been flattened for the first time is continuously conveyed backward by the conveyor belt 4. The strips 113 in the first beating assembly are indirectly driven by the driving motor 13 to beat the velvet in the first beating. The beating shaft 7 is used as the axis to perform reciprocating flipping to beat the cotton for the first time. The cotton that has been beaten for the first time is continued to be transported backward by the conveyor belt 4. The beating plate 121 in the second beating assembly is indirectly driven by the drive motor 13 and reciprocatingly flipped with the second beating shaft 8 as the axis to beat the cotton for the second time. The cotton that has been beaten for the second time is continued to be transported backward by the conveyor belt 4. The pressing roller 9 is indirectly driven by the drive motor 13 to flatten the cotton that has passed through for a second time. Finally, the cotton that has been beaten is transported out from the rear end of the conveyor belt 4.

[0022] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A lint beating device, comprising a frame (1), characterized in that: Active conveying rollers (2) and driven conveying rollers (3) are rotatably mounted on both sides of the upper end of the frame (1), and a conveyor belt (4) is installed between the active conveying roller (2) and the driven conveying roller (3). A driven pressing roller (5), an active pressing roller (6), a first beating shaft (7), a second beating shaft (8) and a pressing roller (9) are rotatably mounted on the upper end of the frame (1) and above the conveyor belt (4). A pressing belt is installed between the driven pressing roller (5) and the active pressing roller (6). (10), the outer walls of the first beating shaft (7) and the second beating shaft (8) are respectively fixedly equipped with a first beating assembly and a second beating assembly, a driving motor (13) is fixedly equipped at the lower side of the frame (1), a fixed shaft (14) is provided at an eccentric position of the driving end of the driving motor (13), a first transmission arm (15) is rotatably mounted on the outer sleeve of the fixed shaft (14), one end of the first transmission arm (15) is hinged with a second transmission arm (16), one end of the second transmission arm (16) is fixedly assembled with the first beating shaft (7), one end of the first beating shaft (7) is fixedly equipped with a transmission frame (17), a first sliding shaft (18) and a second sliding shaft (19) are rotatably mounted on the transmission frame (17), a third transmission arm (20) is rotatably mounted on the outer sleeve of the first sliding shaft (18), one end of the active pressing roller (6) is fixedly equipped with a one-way wheel (34), one end of the third transmission arm (20) is eccentrically rotatably connected to the one-way wheel (34), the second A fourth transmission arm (21) is rotatably mounted on the outer sleeve of the sliding shaft (19), one end of the fourth transmission arm (21) is fixedly assembled with the second beating shaft (8), one end of the active transmission roller (2) is fixedly assembled with a flywheel mechanism (22) and a driving gear (23), one end of the second beating shaft (8) is equipped with a sprocket (24) chain-driven with the flywheel mechanism (22), and one end of the pressing roller (9) is fixedly assembled with a driven gear (25) meshing with the driving gear (23).

2. A lint beating device according to claim 1, characterized in that: The first beating assembly comprises concave clips (111) symmetrically fixedly assembled on the outer side wall of the first beating shaft (7), a concave clip seat (112) is fixedly mounted between the concave clips (111), and a plurality of strips (113) are evenly fixedly mounted on the concave clip seat (112).

3. The lint beating device according to claim 2, characterized in that: The front end of the strip plate (113) is arc-shaped.

4. The lint beating device according to claim 1, characterized in that: The second beating assembly comprises a beating plate (121) fixedly mounted on the outer side wall of the second beating shaft (8), and a plurality of holes (122) are evenly formed on the beating plate (121).

5. The lint beating device according to claim 4, characterized in that: A longitudinal reinforcing plate (123) is fixedly mounted on the middle portion of the upper end of the slapping plate (121), a transverse reinforcing plate (124) is symmetrically fixedly mounted on the upper end of the longitudinal reinforcing plate (123), and one end of the transverse reinforcing plate (124) is fixedly mounted on the slapping plate (121).

6. The lint beating device according to claim 1, characterized in that: A fifth transmission arm (26) is also rotatably mounted on the exterior of the fixed shaft (14), one end of the fifth transmission arm (26) is hingedly connected to a sixth transmission arm (27), and one end of the sixth transmission arm (27) is fixedly assembled with the second beating shaft (8).

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