Novel energy-saving laminated glass laminating chamber
By separating the laminated glass composite chamber into independent areas and using temperature and humidity regulators and electronic control doors, the energy consumption and waste of laminated glass composite chambers are solved, and energy saving and efficient production in high-temperature and high-humidity environments are achieved.
Patent Information
- Application Number
- CN202422163342.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing laminated glass composite chamber needs to maintain constant temperature and humidity when storing unused films, resulting in waste of energy consumption and inability to completely seal, resulting in increased energy consumption of the air conditioning system.
The laminated glass composite chamber is divided into independent film storage room, cutting room, composite operation room and buffer room, and the temperature regulator and temperature regulator are installed respectively, and the area independent temperature and humidity control is achieved through the electronic control door and the airflow circulation channel. The electronic control door is used in conjunction with the timer to reduce unnecessary energy consumption.
It realizes that the temperature and humidity control of the film storage room is only carried out when the production line is shut down, and the system is closed in other areas to reduce energy consumption, especially in high-temperature and high-humidity environments, and the energy saving effect is significant, and the cleanliness and production efficiency is maintained.
Smart Images
Figure CN223237156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass processing, and in particular relates to a novel energy-saving laminated glass laminating chamber. Background Art
[0002] Since PVB, SGP and other films used in laminated glass have strict requirements on temperature and humidity, the laminated glass laminating room commonly adopted by glass deep processing enterprises at present is to build a laminating room in the laminating section of the laminated glass production line to ensure that the temperature and humidity meet the control requirements. In actual use, the temperature and humidity control requirements can indeed be met; however, there are many disadvantages in the storage and energy consumption of the films that are not used up at one time. The main problems are:
[0003] 1. After opening the barrel, unused films are stored in the laminating room. Regardless of whether the laminating line is in production, the air conditioning system must be turned on to ensure that the temperature and humidity in the laminating room are within the control range. When the laminating line is not in production, there will be a large amount of energy waste.
[0004] 2. Since the laminated glass laminating room and the laminating line laminating room are built together, the glass has to be conveyed into the laminating room and there is no way to achieve complete sealing, which will undoubtedly increase the energy consumption of the air-conditioning system. Utility Model Content
[0005] The utility model provides a novel energy-saving laminated glass laminating chamber, which has the characteristics of solving the problems of high unit energy consumption and high waste.
[0006] The utility model provides the following technical solutions: comprising a gluing room, wherein the gluing room is provided with a film storage room, a film cutting room, a sheet-joining operation room and a buffer room, the film storage room and the film cutting room are both equipped with temperature and humidity controllers, the sheet-joining operation room is installed with a temperature controller, the buffer room is installed with an air purifier, the gluing room is provided with a plurality of electric-controlled doors, the electric-controlled doors seal the space therein, the inner walls of the film storage room, the film cutting room and the sheet-joining operation room are all fixedly connected with an air circulation channel, the temperature controller and the temperature and humidity controller both convey air to the inside of the corresponding air circulation channel, and a plurality of exhaust ports are provided at the bottom of the air circulation channel.
[0007] Among them, several accommodating grooves are opened in the gluing chamber, and the electric control door is slidably connected to the inner wall of the corresponding accommodating groove. The inner wall of the electric control door is threadedly connected with a screw rod, and a motor is provided at one end of the screw rod, and the motor is installed on the inner wall of the gluing chamber.
[0008] Among them, one end of the screw rod is fixedly connected to a limit block, the limit block contacts the corresponding inner wall of the electric control door, one end of the electric control door is fixedly connected to a sealing gasket, the inner wall of the glued chamber is provided with several slots, and the sealing gasket is inserted into the inner wall of the corresponding slot.
[0009] Among them, a timer switch is installed on the inner wall of one of the sealing gaskets, and the timer switch is in contact with the corresponding side of the sealing gasket. A prompter corresponding to the position of the timer switch is installed in the gluing chamber, and the timer switch and the prompter are both located between the film cutting chamber and the film splicing chamber.
[0010] Wherein, when the film is being cut in the film cutting room, the electric-controlled door between the film storage room and the film combining room is opened.
[0011] The beneficial effect of the utility model is that the original open-type gluing room is divided into multiple independent areas according to different functions, and the temperature and humidity of each area are independently and accurately controlled to achieve the purpose of energy saving. This patent is applicable to all gluing rooms of laminated glass, especially those in high temperature and high humidity climate environments, with better energy saving effects. When the production line is stopped, the film is stored in the film storage room. It is only necessary to control the temperature and humidity of the film storage room within the standard range. The temperature and humidity control systems of other areas can be turned off, and there is no need to start unnecessary consumption work, thereby reducing energy consumption when the laminating line is not in production.
[0012] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a top cross-sectional schematic diagram of the utility model;
[0014] Figure 2 for Figure 1 A magnified schematic diagram of part A in the middle;
[0015] Figure 3 for Figure 1 A magnified schematic diagram of part B in the middle;
[0016] Figure 4 It is a bottom sectional schematic diagram of the present invention.
[0017] In the figure: 1. Gluing room; 11. Film storage room; 12. Film cutting room; 13. Film assembling room; 131. Temperature controller; 14. Buffer room; 141. Air purifier; 15. Temperature and humidity controller; 16. Receiving slot; 17. Card slot; 2. Electric door; 21. Screw; 211. Limit block; 22. Motor; 23. Sealing gasket; 3. Timer switch; 31. Reminder; 4. Air circulation channel; 41. Exhaust port. DETAILED DESCRIPTION
[0018] See also Figure 1-Figure 4 The utility model provides the following technical solutions: it includes a gluing room 1, which is provided with a film storage room 11, a film cutting room 12, a sheet-joining operation room 13 and a buffer room 14. The film storage room 11 and the film cutting room 12 are both equipped with temperature and humidity controllers 15, the sheet-joining operation room 13 is equipped with a temperature controller 131, and the buffer room 14 is equipped with an air purifier 141. The gluing room 1 is provided with several electric-controlled doors 2, which seal the space. The inner walls of the film storage room 11, the film cutting room 12 and the sheet-joining operation room 13 are all fixedly connected with air circulation channels 4. The temperature controller 131 and the temperature and humidity controller 15 both convey air to the corresponding air circulation channels 4, and several exhaust ports 41 are opened at the bottom of the air circulation channels 4.
[0019] In this embodiment: the gluing room 1 is divided into four independent spaces by the film storage room 11, the film cutting room 12, the film bonding room 13 and the buffer room 14. The buffer room 14 can prevent the external airflow from directly entering the gluing room, reduce the entry of dust, bacteria and other pollutants, thereby maintaining the cleanliness and environmental quality of the gluing room. The air quality in the internal space of the buffer room 14 is controlled by the air purifier 141. The film storage room 11 stores the film, the film storage room 11 transports the film to the film cutting room 12, and the film cutting room 12 uses the cutting equipment to clean the film. The film is cut and processed, and the film cutting room 12 sends the cut films into the laminating operation room 13 in batches. The laminating operation room 13 processes and synthesizes the glass and film to realize the production of laminated glass. The temperature and humidity of the film storage room 11 and the film cutting room 12 are controlled by their own temperature and humidity controllers 15. The temperature of the film storage room 11 and the film cutting room 12 is controlled at 23±5 degrees, and the humidity is controlled at 25%±5. The laminating operation room 13 uses the temperature controller 131 to control the temperature of the internal space. The internal temperature is controlled at 23±5 degrees. The temperature and humidity controller 15 inside the film storage chamber 11 is always on, while the temperature and humidity controller 15 inside the film cutting chamber 12 and the temperature controller 131 inside the film laminating operation chamber 13 are turned on according to actual conditions to ensure that the temperature and humidity inside the film storage chamber 11 are within the control range. When the production line is stopped, the film is stored in the film storage chamber 11. It is only necessary to control the temperature and humidity of the film storage chamber 11 within the standard range. The temperature and humidity control system in other areas can be turned off, and there is no need to start unnecessary consumption work, thereby reducing energy consumption when the laminating line is not in production. The original open-type gluing room is divided into multiple independent areas according to different functions. The temperature and humidity of each area are independently and accurately controlled to achieve the purpose of energy saving. This patent is applicable to all gluing rooms for laminated glass, especially the high temperature and high humidity climate environment in southern my country, with better energy saving effect. When the temperature controller 131 and the temperature and humidity controller 15 are working, the airflow is transported into the corresponding airflow circulation channel 4, and the airflow circulation channel 4 guides the airflow to various positions in the functional space, and evenly distributes it through several exhaust ports 41, thereby improving the efficiency of temperature and humidity control in the space, which is conducive to production.
[0020] A number of accommodating grooves 16 are provided in the gluing chamber 1. The electric-controlled door 2 is slidably connected to the inner wall of the corresponding accommodating groove 16. The inner wall of the electric-controlled door 2 is threadedly connected with a screw rod 21. A motor 22 is provided at one end of the screw rod 21. The motor 22 is installed on the inner wall of the gluing chamber 1; the accommodating groove 16 accommodates the opened electric-controlled door 2, so that the electric-controlled door 2 can open the passage between the two spaces, and the motor 22 controls the rotation of the corresponding screw rod 21. When the screw rod 21 rotates, it drives the corresponding electric-controlled door 2, so that the electric-controlled door 2 can achieve horizontal movement, thereby enabling the electric-controlled door 2 to complete the sealing and opening of the space in which it is located.
[0021] One end of the screw rod 21 is fixedly connected to a limiting block 211, and the limiting block 211 contacts the inner wall of the corresponding electric-controlled door 2. One end of the electric-controlled door 2 is fixedly connected to a sealing gasket 23. A plurality of card slots 17 are provided on the inner wall of the gluing chamber 1, and the sealing gasket 23 is inserted into the inner wall of the corresponding card slot 17; the limiting block 211 limits the electric-controlled door 2 to prevent the electric-controlled door 2 from being separated from the corresponding screw rod 21, thereby ensuring the stability of the electric-controlled door 2 during operation. When the electric-controlled door 2 closes the space in which it is located, the electric-controlled door 2 drives the corresponding sealing gasket 23 to be inserted into the card slot 17, thereby increasing the airtightness and reducing the temperature and humidity exchange between spaces in different areas.
[0022] A timer switch 3 is installed on the inner wall of one of the sealing pads 23. The timer switch 3 contacts one side of the corresponding sealing pad 23. A prompter 31 corresponding to the position of the timer switch 3 is installed in the gluing chamber 1. The timer switch 3 and the prompter 31 are both located between the film cutting chamber 12 and the film splicing chamber 13. When the cut films in the film cutting chamber 12 are transferred to the splicing chamber 13, the electric control door 2 between the film cutting chamber 12 and the splicing chamber 13 contracts toward the corresponding receiving groove 16, opening the passage. The timer switch 3 is no longer squeezed by the electric control door 2. When the batch After the secondary film is transferred to the inside of the splicing operation room 13, the electric control door 2 between the film cutting room 12 and the splicing operation room 13 is closed, and the electric control door 2 squeezes and triggers the timer switch 3 again. When the time of the timer reaches the prompt time, the prompter 31 prompts to remind the staff to use up the unused film within two hours. When the timer exceeds the sensing time for more than two hours, the prompter 31 is triggered again to remind the staff that the moisture content of the unused film in the splicing operation room 13 may not meet the standard, so subsequent processing is required.
[0023] When the film is cut in the film cutting room 12, the electric door 2 between the film storage room 11 and the splicing operation room 13 is opened; the film storage room 11 cuts the film transported inside the film cutting room 12, and the cutting equipment inside the film cutting room 12 starts the cutting work. At this time, the temperature controller 131 starts the temperature control work inside the splicing operation room 13, and the electric door 2 between the film storage room 11 and the splicing operation room 13 is retracted into the corresponding receiving groove 16, so that the passage between the film storage room 11 and the splicing operation room 13 is opened, which facilitates the exchange of temperature and humidity inside the film storage room 11 to the splicing operation room 13, speeds up the temperature control work inside the splicing operation room 13, and improves efficiency. When the screw rod 21 completes the film cutting inside, the electric door 2 between the film storage room 11 and the splicing operation room 13 is closed, and then the production of laminated glass is carried out.
[0024] The working principle and use process of the present invention are as follows: the film storage chamber 11 cuts the film transported inside the film cutting chamber 12, and the cutting equipment inside the film cutting chamber 12 starts the cutting work. At this time, the temperature controller 131 starts the temperature control work inside the film combining operation chamber 13, and the electric control door 2 between the film storage chamber 11 and the film combining operation chamber 13 is retracted into the corresponding accommodating groove 16, so that the passage between the film storage chamber 11 and the film combining operation chamber 13 is opened, which facilitates the exchange of temperature and humidity inside the film storage chamber 11 to the inside of the film combining operation chamber 13, speeds up the temperature control work inside the film combining operation chamber 13, and improves efficiency. When the screw rod 21 completes the film cutting, the electric control door 2 between the film storage chamber 11 and the film combining operation chamber 13 is closed, and then the cut laminated glass inside the film cutting chamber 12 is transported in batches. The films are sent into the laminating operation room 13 for the production of laminated glass, and the electric door 2 between the film cutting room 12 and the laminating operation room 13 is closed. The electric door 2 squeezes and triggers the timer switch 3 again. When the timer reaches the prompt time, the prompter 31 prompts to remind the staff to use up the unused films within two hours. When the timer exceeds the sensing time for more than two hours, the prompter 31 is triggered again to remind the staff that the moisture content of the unused films in the laminating operation room 13 may not meet the standard at this time, so subsequent processing is required. When the production is completed, the temperature and humidity controller 15, the temperature controller 131 and the air purifier 141 in the film cutting room 12 can be turned off, and only the temperature and humidity controller 15 in the film storage room 11 can be turned on.
Claims
1. A new energy-saving laminated glass laminating chamber, comprising a laminating chamber (1), characterized in that: The gluing room (1) is provided with a film storage room (11), a film cutting room (12), a film combining operation room (13) and a buffer room (14). The film storage room (11) and the film cutting room (12) are both installed with a temperature and humidity controller (15). The film combining operation room (13) is installed with a temperature controller (131). The buffer room (14) is installed with an air purifier (141). The gluing room (1) is provided with a plurality of electric control doors (2). The electric control doors (2) seal the space. The inner walls of the film storage room (11), the film cutting room (12) and the film combining operation room (13) are all fixedly connected with an air circulation channel (4). The temperature controller (131) and the temperature and humidity controller (15) both convey air to the inside of the corresponding air circulation channel (4). The bottom of the air circulation channel (4) is provided with a plurality of exhaust ports (41).
2. The new energy-saving laminated glass laminating chamber according to claim 1 is characterized in that: A plurality of receiving grooves (16) are provided in the gluing chamber (1), and the electric control door (2) is slidably connected to the inner wall of the corresponding receiving groove (16). The inner wall of the electric control door (2) is threadedly connected to a screw rod (21), and a motor (22) is provided at one end of the screw rod (21). The motor (22) is installed on the inner wall of the gluing chamber (1).
3. The new energy-saving laminated glass laminating chamber according to claim 2 is characterized in that: One end of the screw rod (21) is fixedly connected to a limit block (211), and the limit block (211) contacts the inner wall of the corresponding electric control door (2). One end of the electric control door (2) is fixedly connected to a sealing gasket (23). The inner wall of the gluing chamber (1) is provided with a plurality of slots (17), and the sealing gasket (23) is plugged into the inner wall of the corresponding slots (17).
4. The new energy-saving laminated glass laminating chamber according to claim 3 is characterized by: A timer switch (3) is installed on the inner wall of one of the sealing pads (23), and the timer switch (3) contacts one side of the corresponding sealing pad (23). A prompter (31) corresponding to the position of the timer switch (3) is installed in the gluing chamber (1), and the timer switch (3) and the prompter (31) are both located between the film cutting chamber (12) and the film combining chamber (13).
5. The new energy-saving laminated glass laminating chamber according to claim 1 is characterized in that: When the film cutting process is carried out in the film cutting room (12), the electric control door (2) between the film storage room (11) and the film combining operation room (13) is opened.