Track flaw detection trolley for railway maintenance

By designing the ultrasonic probe roller on the track flaw detection cart to roll contact with the track and equipped with a brush plate bristle structure, the problems of wear and debris in the track probe are solved, and the flaw detection effect is improved and the probe life is extended.

CN223237645UActive Publication Date: 2025-08-19KUNMING LUNDAO MASCH MFG CO LTD
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Patent Information

Application Number
CN202422845119.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing ultrasonic orbital probes have severe friction loss and orbital debris affect the flaw detection effect, which shortens the service life of the probe.

Method used

Design a rail flaw detection car for railway maintenance, using an ultrasonic probe to roll in contact with the probe roller, combining telescopic components and brush plate bristle structure to remove track debris and ensure that the probe roller always contacts the track surface.

Benefits of technology

It reduces the wear of ultrasonic probes, extends the service life, and improves the flaw detection effect, prevents debris from accumulating damage to flaw detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a track flaw detection trolley for railway maintenance, which comprises a trolley body, telescopic components are symmetrically arranged at the lower end of the trolley body, each telescopic component comprises a mounting column, a cavity is formed in each mounting column, a spring is fixedly connected in each cavity, one end of each spring is fixedly connected with a limiting plate, and the other end of each spring is fixedly connected with a sliding plate. A telescopic column is fixedly connected to the lower end of the limiting plate, an ultrasonic probe body is fixedly connected to the lower end of the telescopic column, probe rollers are arranged at the lower end of the ultrasonic probe body, mounting plates are symmetrically arranged at the lower end of the vehicle body, and a transmission motor is fixedly connected to one side of each mounting plate; and an output shaft of the transmission motor is fixedly connected with a mounting frame. By arranging the ultrasonic probe body and the probe roller, the ultrasonic probe is in rolling contact with the track, abrasion is reduced, the service life is prolonged, by arranging the telescopic assembly, the probe roller can always make contact with the surface of the track, and the flaw detection effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of track flaw detection, in particular to a track flaw detection trolley for railway maintenance. Background Art

[0002] Flaw detection refers to the detection of cracks or defects inside metal materials or components. Common flaw detection methods include: X-ray flaw detection, ultrasonic flaw detection, magnetic particle flaw detection, penetrant flaw detection, eddy current flaw detection, gamma ray flaw detection and other methods. Physical flaw detection is non-destructive flaw detection without chemical changes. The rail flaw detection trolley is a special equipment installed on the track and mainly used to detect track damage. Its principles are mainly electromagnetic rail flaw detection and ultrasonic rail flaw detection. At present, the electromagnetic rail flaw detection method is gradually replaced by ultrasonic flaw detection. When performing ultrasonic flaw detection, debris on the track will affect the flaw detection effect, and the existing ultrasonic probe uses contact sliding and its friction loss greatly shortens the probe's service life. Utility Model Content

[0003] The purpose of the utility model is to provide a track flaw detection trolley for railway maintenance, which can brush away debris on the track through a connecting rod, a second brush plate, and second brush bristles, and brush away the debris brushed away by the second brush plate through a mounting plate, a transmission motor, a mounting frame, a first brush plate, and first brush bristles to prevent the accumulation of debris.

[0004] To achieve the above-mentioned object, a track flaw detection trolley for railway maintenance is provided, comprising: a vehicle body, a telescopic assembly symmetrically provided at the lower end of the vehicle body, the telescopic assembly comprising a mounting post, a cavity defined within the mounting post, a spring fixedly connected to the interior of the cavity, one end of the spring fixedly connected to a limiting plate, the lower end of the limiting plate fixedly connected to the telescopic post, the lower end of the telescopic post fixedly connected to an ultrasonic probe body, and the lower end of the ultrasonic probe body provided with a probe roller;

[0005] A mounting plate is symmetrically provided at the lower end of the vehicle body, a transmission motor is fixedly connected to one side of the mounting plate, an output shaft of the transmission motor is fixedly connected to a mounting bracket, a first brush plate is fixedly connected to the lower end of the mounting bracket, a connecting rod is symmetrically provided at the lower end of the vehicle body, and a second brush plate is fixedly connected to the lower end of the connecting rod.

[0006] According to the track flaw detection trolley for railway maintenance, the limiting plate is movably arranged in the cavity.

[0007] According to the track flaw detection trolley for railway maintenance, the telescopic column passes through the mounting column.

[0008] According to the track flaw detection trolley for railway maintenance, first bristles are provided at the lower end of the first brush plate.

[0009] According to the track flaw detection trolley for railway maintenance, second bristles are provided at the lower end of the second brush plate.

[0010] According to the track flaw detection trolley for railway maintenance, running wheels are provided at the lower end of the trolley body.

[0011] The purpose of this utility model is to provide a track flaw detection trolley for railway maintenance. The main innovations are:

[0012] 1. A track flaw detection trolley for railway maintenance is provided with a connecting rod, a second brush plate, and a second brush bristle to brush away debris on the track. The debris brushed away by the second brush plate is brushed away by a mounting plate, a transmission motor, a mounting frame, a first brush plate, and a first brush bristle to prevent debris accumulation.

[0013] 2. This track flaw detection trolley for railway maintenance is equipped with an ultrasonic probe body and a probe roller to enable rolling contact with the track, thereby reducing wear and extending service life. By arranging a telescopic component, the probe roller can always contact the track surface, and the flaw detection effect is good.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a three-dimensional diagram of a track flaw detection trolley for railway maintenance proposed by the utility model;

[0017] Figure 2 This is a cross-sectional view of a telescopic assembly of a track flaw detection trolley for railway maintenance proposed by the present utility model;

[0018] Figure 3 The utility model proposed Figure 1 Schematic diagram of the structure at point A.

[0019] Legend:

[0020] 1. Vehicle body; 2. Travel wheel; 3. Telescopic assembly; 4. Ultrasonic probe body; 5. Probe roller; 6. Mounting plate; 7. Drive motor; 8. Mounting frame; 9. First brush plate; 10. First bristles; 11. Connecting rod; 12. Second brush plate; 13. Second bristles; 31. Mounting column; 32. Cavity; 33. Spring; 34. Limiting plate; 35. Telescopic column. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0022] Reference Figure 1-3 The embodiment of the utility model is a track flaw detection trolley for railway maintenance, which includes a car body 1. A telescopic assembly 3 is symmetrically provided at the lower end of the car body 1. The telescopic assembly 3 includes a mounting post 31. A cavity 32 is opened inside the mounting post 31. A spring 33 is fixedly connected to the inside of the cavity 32. One end of the spring 33 is fixedly connected to a limiting plate 34. The lower end of the limiting plate 34 is fixedly connected to a telescopic post 35. The lower end of the telescopic post 35 is fixedly connected to an ultrasonic probe body 4. A probe roller 5 is provided at the lower end of the ultrasonic probe body 4. By arranging the ultrasonic probe body 4 and the probe roller 5, the probe body 4 and the probe roller 5 are in rolling contact with the track, thereby reducing wear and extending the service life. By arranging the telescopic assembly 3, the probe roller 5 can always contact the track surface, and the flaw detection effect is good.

[0023] A mounting plate 6 is symmetrically provided at the lower end of the vehicle body 1, and a transmission motor 7 is fixedly connected to one side of the mounting plate 6. The output shaft of the transmission motor 7 is fixedly connected to a mounting frame 8, and the lower end of the mounting frame 8 is fixedly connected to a first brush plate 9. A connecting rod 11 is symmetrically provided at the lower end of the vehicle body 1, and a second brush plate 12 is fixedly connected to the lower end of the connecting rod 11. By arranging the connecting rod 11, the second brush plate 12, and the second brush bristles 13, debris on the track can be brushed away, and the debris brushed away by the second brush plate 12 can be brushed away by the mounting plate 6, the transmission motor 7, the mounting frame 8, the first brush plate 9, and the first brush bristles 10 to prevent debris accumulation.

[0024] The limiting plate 34 is movably arranged in the cavity 32, the telescopic column 35 passes through the mounting column 31, the lower end of the first brush plate 9 is provided with first bristles 10, the lower end of the second brush plate 12 is provided with second bristles 13, and the lower end of the vehicle body 1 is provided with a walking wheel 2.

[0025] Working principle: This is a track flaw detection trolley for railway maintenance. When in use, the power is turned on, the car body 1 is placed on the track and pushed by the trolley to move it. When moving, the second brush plate 12 and the second brush bristles 13 are used to brush away debris on the track surface, and the transmission motor 7 is started. The transmission motor 7 drives the mounting frame 8 to rotate, and the mounting frame 8 drives the first brush plate 9 and the first brush bristles 10 to rotate, and the debris accumulated on the second brush plate 12 and the second brush bristles 10 is brushed away to prevent the debris from crossing the second brush plate 12 and falling back onto the track. During the movement, the spring 33 of the telescopic assembly 3 changes with the track, so that the probe roller 5 is always on the track surface, and cooperates with the ultrasonic probe body 4 to perform flaw detection on the track.

[0026] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A track flaw detection trolley for railway maintenance, characterized in that: include: A vehicle body (1), wherein a telescopic assembly (3) is symmetrically arranged at the lower end of the vehicle body (1), wherein the telescopic assembly (3) comprises a mounting post (31), wherein a cavity (32) is provided inside the mounting post (31), wherein a spring (33) is fixedly connected to the inside of the cavity (32), wherein one end of the spring (33) is fixedly connected to a limiting plate (34), wherein the lower end of the limiting plate (34) is fixedly connected to a telescopic post (35), wherein the lower end of the telescopic post (35) is fixedly connected to an ultrasonic probe body (4), and wherein a probe roller (5) is provided at the lower end of the ultrasonic probe body (4); A mounting plate (6) is symmetrically provided at the lower end of the vehicle body (1), a transmission motor (7) is fixedly connected to one side of the mounting plate (6), an output shaft of the transmission motor (7) is fixedly connected to a mounting frame (8), a first brush plate (9) is fixedly connected to the lower end of the mounting frame (8), a connecting rod (11) is symmetrically provided at the lower end of the vehicle body (1), and a second brush plate (12) is fixedly connected to the lower end of the connecting rod (11).

2. A track flaw detection trolley for railway maintenance according to claim 1, characterized in that: The limiting plate (34) is movably arranged in the cavity (32).

3. The track flaw detection trolley for railway maintenance according to claim 1, characterized in that: The telescopic column (35) passes through the mounting column (31).

4. The track flaw detection trolley for railway maintenance according to claim 1, characterized in that: The lower end of the first brush plate (9) is provided with first bristles (10).

5. The track flaw detection trolley for railway maintenance according to claim 1, characterized in that: The lower end of the second brush plate (12) is provided with second bristles (13).

6. The track flaw detection trolley for railway maintenance according to claim 1, characterized in that: The lower end of the vehicle body (1) is provided with a running wheel (2).