Anti-blocking automatic hot water supply device
Through the automatic hot water supply device for anti-blocking hot water, the automatic supply system controlled by water level monitoring float and solenoid valve is used to solve the problems of hot water blockage and heat loss in the dairy product production line, and constant temperature cleaning is achieved and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202423119600.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the cleaning process of the existing dairy product production lines, the pipes are easily blocked during the heating process of hot water, and the heat loss of hot water is fast, affecting the cleaning efficiency.
Automatic hot water supply device for anti-blocking is adopted, including a water storage tank and a heating tank. Automatic supply is controlled through water level monitoring floats and solenoid valves, and a constant temperature is maintained in combination with an electric heating controller.
Automatic hot water supply is realized to prevent impurities from entering the pipeline, maintain a constant temperature of cleaning water, and improve cleaning efficiency.
Smart Images

Figure CN223238605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dairy product production, in particular to an anti-blocking hot water automatic supply device. Background Art
[0002] Currently, dairy production lines require regular cleaning of fermentation tanks, storage tanks, and other tanks used in production. This is typically done by pumping high-pressure water directly into the tanks to clean and disinfect them. However, the existing cleaning process typically involves heating tap water first and then pumping the heated water directly into the water guns. This process creates scale that can easily clog pipes. Furthermore, if the water supply is insufficient during the cleaning process, not only does it affect cleaning efficiency, but the hot water loses heat quickly, preventing effective cleaning when it is pumped into the tanks. Utility Model Content
[0003] The purpose of the utility model is to prevent impurities from entering the cleaning pipe during the heating process, and at the same time realize automatic replenishment, thereby reducing the heat loss of hot water and always keeping the cleaning water at a specific temperature.
[0004] The utility model adopts the following technical solutions:
[0005] A blockage-proof automatic hot water replenishment device comprises a water storage tank and a heating tank, wherein a first flange is fixed on the upper part of the water storage tank, a second flange is fixed on the bottom of the heating tank, a protective ring is provided at the bottom of the second flange, a filter is provided at the bottom of the heating tank, the bottom of the filter is connected to the hot water outlet pipe, a hot water inlet pipe is provided at the upper part of the first flange, a connecting plate is further provided inside the water storage tank, and the connecting plate is fixedly installed with the first flange, a water level monitoring float is movably installed on the connecting plate, the water level monitoring float is fixedly connected with a push rod, and the push rod is fitted inside the connecting plate, a contact sleeve is further provided at the bottom of the second flange, and the contact sleeve is located above the connecting plate.
[0006] Preferably, the heating tank is also connected to an external water pump through a cold water pipe.
[0007] Preferably, positioning holes are provided on the edges of the first flange and the second flange, and a moisture-proof seat is also provided on the bottom of the water storage tank.
[0008] Preferably, an electric heating tube is spirally installed inside the heating tank, and an electric heating controller is also provided on the upper part of the heating tank, and the electric heating controller is connected to the electric heating tube.
[0009] Preferably, a monitoring unit is provided inside the contact sleeve, and the monitoring unit is located above the top rod. A sealing ring is also provided on the upper edge of the hot water inlet pipe.
[0010] Preferably, a contact spring is further provided on the upper portion of the push rod, and the contact spring is located below the monitoring unit.
[0011] Preferably, a solenoid valve is further provided on the hot water outlet pipe, and the diameter of the hot water outlet pipe is smaller than the diameter of the hot water inlet pipe, and the solenoid valve is electrically connected to the monitoring unit.
[0012] Preferably, a temperature detector and a drain pipe are also provided on the water tank, and one end of the temperature detector extends into the water tank, and the drain pipe is connected to the bottom of the water tank.
[0013] Principle of this utility model:
[0014] The first step is to install the heating pipe on the upper part of the water storage tank, connect the first flange and the second flange together by tightening screws, and directly let normal temperature water enter the heating tank through the cold water pipe through an external water pump. Then, under the action of the electric heating controller, the internal electric heating pipe is heated to heat the cold water. After heating to a certain temperature, the solenoid valve opens, and the hot water reaches the water storage tank through the filter and the hot water inlet pipe. The water storage tank sends constant temperature water to the high-pressure water gun through the water pump. When the water tank is filled with hot water, the contact spring on the top rod contacts the monitoring unit. When the hot water inside the water storage tank decreases, the water level monitoring float moves downward under the action of gravity, causing the contact spring to disengage from the monitoring unit. The monitoring unit will control the solenoid valve to open and automatically replenish. Once the temperature inside the water storage tank drops, the electric heating controller controls the upper heating tank to continue heating, thereby realizing automatic replenishment of cleaning water and maintaining a constant temperature.
[0015] The beneficial effects of the present invention are:
[0016] The heating tank is installed on top of the water storage tank. The heated water is first filtered through a filter and then stored in the water storage tank. Once the water level in the water storage tank drops, the water level monitoring float transmits the need for replenishment to the monitoring unit, which then controls the solenoid valve to automatically replenish the water. At the same time, when the water temperature drops, the electric heating controller promptly heats the water. This utility model not only achieves automatic water level replenishment, but also maintains a constant water temperature, which is conducive to improving cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural diagram of an anti-clogging hot water automatic supply device;
[0018] Figure 2 This is a front structural diagram of an anti-clogging hot water automatic supply device;
[0019] Figure 3 This is a top view of the structure of an anti-clogging hot water automatic supply device;
[0020] Figure 4 for Figure 3 Cross-sectional structural diagram along line AA;
[0021] Figure 5 for Figure 2 Cross-sectional structural diagram along line BB;
[0022] Figure 6 for Figure 4 Enlarged structural diagram of the middle C part;
[0023] In the figure: water storage tank 1, heating tank 2, first flange 3, second flange 4, protective ring 5, filter 6, hot water outlet pipe 7, hot water inlet pipe 8, connecting plate 9, water level monitoring float 10, push rod 11, contact sleeve 12, cold water pipe 13, positioning hole 14, moisture-proof seat 15, electric heating tube 16, electric heating controller 17, monitoring unit 18, sealing ring 19, contact spring 20, solenoid valve 21, temperature detector 22 and drain pipe 23. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] Example 1:
[0026] Reference Figure 1-6 , an anti-clogging hot water automatic replenishing device includes a water storage tank 1 and a heating tank 2, a first flange 3 is fixed on the upper part of the water storage tank 1, a second flange 4 is fixed on the bottom of the heating tank 2, a protective ring 5 is provided at the bottom of the second flange 4, a filter 6 is provided at the bottom of the heating tank 2, the filter 6 can prevent scale from entering the water storage tank 1, the bottom of the filter 6 is connected to the hot water outlet pipe 7, a hot water inlet pipe 8 is provided on the upper part of the first flange 3, a connecting plate 9 is also provided inside the water storage tank 1, and the connecting plate 9 is fixedly installed with the first flange 3, a water level monitoring float 10 is movably installed on the connecting plate 9, the rise and fall of the water level monitoring float 10 depends on the hot water level in the water storage tank 1, the water level monitoring float 10 is fixedly connected to the top rod 11, and the top rod 11 is fitted inside the connecting plate 9, a contact sleeve 12 is also provided at the bottom of the second flange 4, and the contact sleeve 12 is located above the connecting plate 9.
[0027] The heating tank 2 is also connected to an external water pump via a cold water pipe 13, mainly for supplying cold water in real time.
[0028] Positioning holes 14 are provided on the edges of the first flange 3 and the second flange 4. The fastening screws pass through the positioning holes 14 and cooperate with the nuts to install the heating tank 2 above the water tank 1. A moisture-proof seat 15 is also provided at the bottom of the water tank 1. The main purpose of the moisture-proof seat 15 is to isolate the water tank 1 from contact with the ground to prevent moisture.
[0029] An electric heating tube 16 is spirally installed inside the heating tank 2. An electric heating controller 17 is also provided on the upper part of the heating tank 2. The electric heating controller 17 is connected to the electric heating tube 16. The electric heating controller 17 mainly controls the heating temperature.
[0030] A monitoring unit 18 is provided inside the contact sleeve 12 and is located above the push rod 11. When the water level inside the water storage tank 1 drops to a level that requires replenishment, the monitoring unit 18 is disconnected from the contact spring 20 on the upper part of the push rod 11. Once disconnected, the monitoring unit 18 will send a signal to the solenoid valve 21, and the solenoid valve 21 will open for automatic replenishment. A sealing ring 19 is also provided on the upper edge of the hot water inlet pipe 8.
[0031] A contact spring 20 is further provided on the upper portion of the push rod 11 , and the contact spring 20 is located below the monitoring unit 18 .
[0032] A solenoid valve 21 is also provided on the hot water outlet pipe 7, and the diameter of the hot water outlet pipe 7 is smaller than the diameter of the hot water inlet pipe 8. During normal operation, one end of the hot water outlet pipe 7 extends into the hot water inlet pipe 8, and the solenoid valve 21 is electrically connected to the monitoring unit 18.
[0033] The water tank 1 is also provided with a temperature detector 22 and a drain pipe 23. One end of the temperature detector 22 extends into the water tank 1, and the drain pipe 23 is connected to the bottom of the water tank 1. When the temperature inside the water tank 1 drops, the temperature detector 22 sends a signal to the electric heating controller 17, causing the heating tank 2 to continue heating and then replenish the water to the water tank 1, thus maintaining a constant temperature.
[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An anti-clogging hot water automatic supply device, characterized by: The invention comprises a water storage tank (1) and a heating tank (2), wherein a first flange (3) is fixed on the upper part of the water storage tank (1), a second flange (4) is fixed on the bottom of the heating tank (2), a protective ring (5) is provided at the bottom of the second flange (4), a filter (6) is provided at the bottom of the heating tank (2), the bottom of the filter (6) is connected to a hot water outlet pipe (7), a hot water inlet pipe (8) is provided at the upper part of the first flange (3), a connecting plate (9) is further provided inside the water storage tank (1), and the connecting plate (9) is fixedly installed with the first flange (3), a water level monitoring float (10) is movably installed on the connecting plate (9), the water level monitoring float (10) is fixedly connected with a push rod (11), and the push rod (11) is fitted inside the connecting plate (9), a contact sleeve (12) is further provided at the bottom of the second flange (4), and the contact sleeve (12) is located above the connecting plate (9).
2. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: The heating tank (2) is also connected to an external water pump via a cold water pipe (13).
3. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: Positioning holes (14) are provided on the edges of the first flange (3) and the second flange (4), and a moisture-proof seat (15) is also provided on the bottom of the water storage tank (1).
4. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: An electric heating tube (16) is spirally installed inside the heating tank (2), and an electric heating controller (17) is also provided on the upper part of the heating tank (2), and the electric heating controller (17) is connected to the electric heating tube (16).
5. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: A monitoring unit (18) is provided inside the contact sleeve (12), and the monitoring unit (18) is located above the top rod (11). A sealing ring (19) is also provided on the upper edge of the hot water inlet pipe (8).
6. The anti-clogging automatic hot water supply device according to claim 5, characterized in that: A contact spring (20) is also provided on the upper portion of the push rod (11), and the contact spring (20) is located below the monitoring unit (18).
7. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: A solenoid valve (21) is also provided on the hot water outlet pipe (7), and the diameter of the hot water outlet pipe (7) is smaller than the diameter of the hot water inlet pipe (8).
8. The anti-clogging automatic hot water supply device according to claim 1, characterized in that: The water tank (1) is also provided with a temperature detector (22) and a drainage pipe (23), and one end of the temperature detector (22) extends into the water tank (1), and the drainage pipe (23) is communicated with the bottom of the water tank (1).