Device for automatically feeding and discharging electrolytic manganese cathode plate into and out of tank and separating plate

Through the automatic entry and exit of the electrolytic manganese cathode plate, the problem of low automation in the electrolytic manganese industry and inaccurate insertion of the cathode plate is solved, and the precise positioning and efficient insertion of the cathode plate are achieved, and the production efficiency and safety are improved.

CN223238838UActive Publication Date: 2025-08-19NINGXIA TIANYUAN MANGANESE MATERIALS RES INST (CO LTD)
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Patent Information

Application Number
CN202422294394.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-19
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The electrolytic manganese metal industry has low degree of automation, high labor intensity, many safety hazards, and serious resource waste. The existing processes cannot achieve accurate positioning of the cathode plate and efficient insertion of the diaphragm frame.

Method used

The electrolytic manganese cathode plate automatic entry and exit groove partition device is adopted, including a comb plate partition bracket, a track flatbed and a slidable plate lifting and plate-input mechanism. The precise positioning and insertion of the cathode plate is achieved through the plate lifting and plate entry drive cylinder and cross beam, and combined with the drive of the plate-concentrated plate splitter and the insertion handle block, ensure the cathode plate is equidistantly distributed and inserted into the diaphragm frame.

Benefits of technology

The efficiency of cathode plate entering and exiting the grooves is improved, workers' labor intensity is reduced, labor costs are reduced, safety hazards are eliminated, precise positioning and efficient insertion of cathode plates are achieved, and the degree of production automation is improved.

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Abstract

The utility model discloses an automatic electrolytic manganese cathode plate in-out groove separating device which comprises two comb plate separating supports and a rail flat car, rails which are distributed in parallel are arranged between the two comb plate separating supports, the rail flat car is movably assembled on the rails, a slidable plate lifting and feeding mechanism is further installed on the rails, and the plate lifting and feeding mechanism is connected with the rail flat car. The rail flat car drives the plate lifting and feeding mechanism to move on the rail, the plate lifting and feeding mechanism comprises a movable base, a plate lifting and feeding driving oil cylinder, a connector and a cross beam, and the movable base is slidably connected with the rail. According to the device, the negative plate is lifted and placed on the plate lifting and feeding mechanism, and the rail flat car drives the plate lifting and feeding mechanism to enter the plate combing and separating bracket for plate placement, so that the working steps of the negative plate lifting and placing equipment are simplified, and the efficiency of the negative plate in and out of the tank is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic manganese cathode plate sorting, arranging and combing equipment, in particular to an automatic plate separation device for electrolytic manganese cathode plates entering and exiting a slot. Background Art

[0002] The cathode plates in the electrolytic manganese electrolysis section all adopt traditional manual troughing and troughing production processes, which have high labor intensity, simple operations, and a large number of employees. At present, the electrolytic manganese industry is still a labor-intensive industry with a low degree of automation, low technological content, high energy consumption per unit product, many safety production hazards, and serious waste of resources, which restricts the development of the industry. The cathode plates in the electrolytic manganese electrolysis section adopt manual troughing and troughing. For this process, we will use fully automatic robots to replace manual labor. When entering the trough, the cathode plates need to be accurately separated and then inserted into the diaphragm frame. Therefore, we have developed a cathode plate separating device, which can accurately position the plate and then accurately insert it into the diaphragm frame, thereby realizing automatic troughing and reducing robot errors, thereby reducing workers' labor intensity and labor costs, eliminating hidden dangers caused by workers' operations, and improving work efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a device for automatically discharging and discharging cathode plates of electrolytic manganese, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A device for automatically discharging electrolytic manganese cathode plates into and out of a slot comprises two comb plate separation brackets and a track flatbed car. Parallel rails are provided between the two comb plate separation brackets. The track flatbed car is movably mounted on the rails. A slidable plate lifting and loading mechanism is also mounted on the rails. The track flatbed car drives the plate lifting and loading mechanism to move on the rails.

[0006] The lifting and entering plate mechanism includes a movable base, a lifting and entering plate driving cylinder, a connector and a crossbeam. The movable base is slidably connected to the rail. The top of the movable base is installed with a crossbeam through two lifting and entering plate driving cylinders and a connector, and a plate insertion handle block is installed on the crossbeam.

[0007] As a further solution of the present invention: the top of the comb plate dividing bracket is provided with equally spaced dividing teeth, and the distance between two adjacent dividing teeth is the cathode plate separation distance.

[0008] As a further solution of the present invention: the crossbeam is arranged horizontally and is located on the inner side of the two combing plate dividing brackets. The plate lifting and entering driving cylinder drives the crossbeam to rise and set the top height to be higher than the height of the plate teeth at the top part of the combing plate dividing brackets. The plate lifting and entering driving cylinder drives the crossbeam to descend and set the bottom height to be lower than the height of the plate teeth at the top part of the combing plate dividing brackets.

[0009] As a further solution of the present invention: a plate inserting handle block is installed in the crossbeam through a plate gathering and dividing device;

[0010] The plate collector and splitter includes a drive motor, a motor seat and a screw rod. The motor seat is fixed on the connector, and the drive motor is installed on the top of the motor seat. The output end of the drive motor is connected to the screw rod located inside the beam. The two ends of the screw rod are rotatably connected to the beam through bearings. A middle hole is opened on the plate handle block, and the screw rod passes through the middle hole. The plate handle block located in the first position is threadedly connected to the screw rod.

[0011] As a further solution of the present invention: the plug-in board handle block is composed of a lower slot portion, a slide slot portion, a connecting portion and an upper slot portion, the top and bottom of the connecting portion are respectively fixed with the upper slot portion and the lower slot portion, and slide slot portions are respectively provided on both sides of the upper slot portion and the lower slot portion.

[0012] As a further solution of the present invention: a guide rail is provided in the crossbeam, and the slide groove part slides on the outside of the guide rail.

[0013] As a further solution of the present invention: a limiter is provided in the connecting portion, the number of the limiters is not less than three, and the limiters between two adjacent plug-in board handle blocks are connected by a spacing limiting chain ring.

[0014] As a further solution of the present invention: the plug-in handle blocks are marked as a1, a2, a3, an... at the beginning and end, and the spacing limiting chain links are marked as b1, b2, b3, bn... at the beginning and end, a1 and a2 are connected by a b1, b1 is located in the middle, a2 and a3 are connected by two b2s, the two b2s are symmetrically distributed, a3 and a4 are connected by a b4, b4 is located in the middle, and they are installed in this order.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The automatic plate-loading and discharging device for electrolytic manganese cathode plates is used to lift and place the cathode plates onto the plate-lifting and plate-entering mechanism. The rail flatbed car drives the plate-lifting and plate-entering mechanism into the combing plate separation bracket to place the plates. This simplifies the working steps of the cathode plate lifting and placing equipment and improves the efficiency of cathode plates entering and discharging the tank.

[0017] 2. The automatic plate-splitting device for the electrolytic manganese cathode plate in and out of the slot can effectively complete the distribution and aggregation of the plate handle blocks under the drive of the plate gathering and separating device through the connection method of the plate handle blocks. It can more accurately control the distribution and spacing between the plate handle blocks, making it easy to insert them into the diaphragm frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a device for automatically discharging and loading cathode plates of electrolytic manganese into and out of a tank;

[0019] Figure 2 It is a structural diagram of a plate lifting and loading mechanism in a device for automatically loading and unloading cathode plates from electrolytic manganese tanks;

[0020] Figure 3 This is a partial structural diagram of the plate lifting and loading mechanism in a device for automatically loading and unloading cathode plates from electrolytic manganese tanks;

[0021] Figure 4 This is a structural cross-sectional view of a plate lifting and loading mechanism in a device for automatically loading and unloading electrolytic manganese cathode plates into and out of a tank;

[0022] Figure 5 This is a structural diagram of a plate inserting handle block in a device for automatically inserting and removing cathode plates from an electrolytic manganese tank;

[0023] Figure 6 This is a structural diagram of the plate-splitting action of the plate-inserting handle block in a device for automatically feeding and unloading electrolytic manganese cathode plates into and out of a slot;

[0024] Figure 7 This is a structural and action diagram of the plate insertion handle block in a device for automatically inserting and removing electrolytic manganese cathode plates from a slot.

[0025] In the figure: 1. Comb plate dividing bracket; 2. Plate dividing teeth; 3. Rails; 4. Rail flatbed car; 5. Mobile base; 6. Plate lifting and entering driving cylinder; 7. Crossbeam; 8. Plate inserting handle block; 801. Lower slot; 802. Slide; 803. Connecting part; 804. Middle hole; 805. Upper slot; 806. Limiter; 9. Drive motor; 10. Connector; 11. Motor seat; 12. Screw; 13. Guide rail; 14. Spacing limit chain. DETAILED DESCRIPTION

[0026] See also Figures 1 to 7In an embodiment of the present invention, a device for automatically discharging and discharging electrolytic manganese cathode plates into and out of a slot comprises two comb plate separation brackets 1 and a rail flatbed car 4. Parallel rails 3 are provided between the two comb plate separation brackets 1. The rail flatbed car 4 is movably mounted on the rails 3. A slidable plate lifting and plate entry mechanism is also installed on the rails 3. The rail flatbed car 4 drives the plate lifting and plate entry mechanism to move on the rails 3. The rail flatbed car 4 is a prior art and moves by program or manual control.

[0027] The plate lifting and entering mechanism includes a movable base 5, a plate lifting and entering driving cylinder 6, a connector 10 and a crossbeam 7. The movable base 5 is slidably connected to the rail 3. The top of the movable base 5 is installed with the crossbeam 7 through two plate lifting and entering driving cylinders 6 and the connector 10. The plate insertion handle block 8 is installed on the crossbeam 7. The plate lifting and entering mechanism lifts or lowers the anode plate by lifting and entering the plate driving cylinder 6, thereby realizing the purpose of mechanical and automated entry and exit of the plate. The cathode plate is lifted and placed on the crossbeam 7 of the plate lifting and entering mechanism for transportation and sent to the combing plate dividing bracket 1, thereby simplifying the working steps of the cathode plate lifting and placing equipment and improving the efficiency of entry and exit of the slot.

[0028] In a preferred embodiment, the top of the comb plate dividing bracket 1 is provided with equally distributed dividing teeth 2, and the spacing between two adjacent dividing teeth 2 is the cathode plate separation spacing. Under the action of the dividing teeth 2, the cathode plates are separated at equal distances, which is beneficial to the spacing adjustment of the cathode plates, and the positioning effect is better, and the spacing control is simpler and more accurate.

[0029] When the plate is taken out, the crossbeam 7 needs to be raised to a horizontal position above the dividing teeth 2, and the rail flatbed car 4 needs to drive the crossbeam 7 to enter the comb plate dividing bracket 1, and the crossbeam 7 needs to be lowered to a horizontal position below the dividing teeth 2. The rail flatbed car 4 moves back the distance of a dividing tooth 2, rises and lifts from the next cathode plate position, and sends it into the slot of the next dividing tooth 2. After all the plates are placed, they leave the comb plate dividing bracket 1 under the drive of the rail flatbed car 4, achieving the purpose of entering and exiting the slot, and this is repeated.

[0030] In a preferred embodiment, a plate inserting handle block 8 is installed in the crossbeam 7 through a plate gathering and dividing device;

[0031] The plate gathering and splitting device includes a driving motor 9, a motor seat 11 and a screw rod 12. The motor seat 11 is fixed on the connector 10. The driving motor 9 is installed on the top of the motor seat 11. The output end of the driving motor 9 is connected to the screw rod 12 located inside the beam 7. The two ends of the screw rod 12 are rotatably connected to the beam 7 through bearings. A middle hole 804 is opened on the plug-in plate handle block 8. The screw rod 12 passes through the middle hole 804. The plug-in plate handle block 8 located in the first position is threadedly connected to the screw rod 12. If the plate is only divided by the dividing teeth 2, the problem of inaccurate cathode plate distribution will still occur, and the efficiency still has room for improvement. For this reason, a plate gathering and splitting device is installed, and the plug-in plate handle blocks 8 are dragged by the driving motor 9 to be distributed equidistantly in sequence, and finally placed in the dividing teeth 2.

[0032] 802, a3 and a4 are connected by a screw rod 12, and the first plug-in plate handle block 8 is connected to the first plug-in plate handle block 8 by a screw rod 12, and the second plug-in plate handle block 8 is connected to the first plug-in plate handle block 8 by a screw rod 12, and the first ...

[0033] In a preferred embodiment, a guide rail 13 is provided in the crossbeam 7, and the slide groove portion 802 slides on the outside of the guide rail 13. The plug-in board handle block 8 and the crossbeam 7 need to have good connectivity. At the same time, the sliding connection between the slide groove portion 802 and the guide rail 13 can maintain the stability of the plug-in board handle block 8 during the sliding process.

[0034] In a preferred embodiment, a limiter 806 is provided in the connection portion 803, and the number of the limiters 806 is not less than three. The limiters 806 between two adjacent plug-in board handle blocks 8 are connected by a spacing limiting chain ring 14. The plug-in board handle blocks 8 are unfolded by dragging them in sequence. Therefore, the connection device for dragging in sequence uses the spacing limiting chain ring 14. The installation method of the spacing limiting chain ring 14 can effectively maintain the balance of tension and reduce equipment wear. Except for a1, there is no connection relationship between other plug-in board handle blocks 8 and the screw rod 12.

[0035] It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own focus. For any details not described in individual embodiments, reference may be made to the description in other embodiments.

[0036] The above-described embodiments merely represent implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A device for automatically discharging and discharging cathode plates of electrolytic manganese, comprising two comb plate discharging brackets (1) and a track flatbed car (4), wherein parallel rails (3) are provided between the two comb plate discharging brackets (1), and the track flatbed car (4) is movably mounted on the rails (3), characterized in that: A slidable plate lifting and plate entry mechanism is also installed on the rail (3), and the rail flatbed vehicle (4) drives the plate lifting and plate entry mechanism to move on the rail (3); The plate lifting and entering mechanism comprises a movable base (5), a plate lifting and entering driving oil cylinder (6), a connector (10) and a crossbeam (7), wherein the movable base (5) is slidably connected to the rail (3), the top of the movable base (5) is mounted with the crossbeam (7) via two plate lifting and entering driving oil cylinders (6) and the connector (10), and a plate inserting handle block (8) is mounted on the crossbeam (7).

2. The automatic plate discharging device for electrolytic manganese cathode plates according to claim 1, characterized in that: The top of the comb plate dividing bracket (1) is provided with equally spaced dividing teeth (2), and the distance between two adjacent dividing teeth (2) is the cathode plate separation distance.

3. The automatic plate discharging and discharging device for electrolytic manganese cathode plates according to claim 2, characterized in that: The crossbeam (7) is arranged horizontally and is located on the inner side of the two comb plate separation brackets (1). The plate lifting and entering driving cylinder (6) drives the crossbeam (7) to rise to a height higher than the height of the top plate teeth (2) of the comb plate separation bracket (1). The plate lifting and entering driving cylinder (6) drives the crossbeam (7) to fall to a height lower than the height of the top plate teeth (2) of the comb plate separation bracket (1).

4. The automatic plate discharging device for electrolytic manganese cathode plates according to any one of claims 1 to 3, characterized in that: A plate inserting handle block (8) is installed in the crossbeam (7) through a plate collecting and dividing device; The plate collecting and separating device comprises a driving motor (9), a motor seat (11) and a screw rod (12), wherein the motor seat (11) is fixed on the connector (10), the driving motor (9) is installed on the top of the motor seat (11), the output end of the driving motor (9) is connected to the screw rod (12) located inside the crossbeam (7), the two ends of the screw rod (12) are rotatably connected to the crossbeam (7) through bearings, a middle hole (804) is opened on the plug-in board handle block (8), the screw rod (12) passes through the middle hole (804), and the plug-in board handle block (8) located at the first position is threadedly connected to the screw rod (12).

5. The automatic plate discharging and discharging device for electrolytic manganese cathode plates according to claim 4, characterized in that: The plug-in board handle block (8) is composed of a lower card slot portion (801), a slide portion (802), a connecting portion (803) and an upper card slot portion (805). The top and bottom of the connecting portion (803) are respectively fixed to the upper card slot portion (805) and the lower card slot portion (801). The upper card slot portion (805) and the lower card slot portion (801) are respectively provided with slide portions (802) on both sides.

6. The automatic plate discharging and discharging device for electrolytic manganese cathode plates according to claim 5, characterized in that: A guide rail (13) is provided inside the crossbeam (7), and the slide groove portion (802) slides outside the guide rail (13).

7. The automatic plate discharging device for electrolytic manganese cathode plates according to claim 5, characterized in that: A limiter (806) is provided in the connecting portion (803), and the number of the limiters (806) is not less than three. The limiters (806) between two adjacent plug-in board handle blocks (8) are connected via a spacing limit chain link (14).

8. The automatic plate discharging and discharging device for electrolytic manganese cathode plates according to claim 7, characterized in that: The inserting plate handle block (8) is marked as a1, a2, a3, an... at the beginning and end, and the spacing limit chain link (14) is marked as b1, b2, b3, bn... at the beginning and end. A1 and a2 are connected by a b1, b1 is located in the middle, a2 and a3 are connected by two b2s, the two b2s are symmetrically distributed, a3 and a4 are connected by a b4, b4 is located in the middle, and they are installed in this order.