Turnover mechanism for storage battery production line

Abstract

The utility model discloses a turnover mechanism for a storage battery production line, and relates to the technical field of storage battery production. The turnover device comprises a power roller conveying line and a turnover mechanism, an overturning area is designed on the power roller conveying line, and a support is fixed to the portion, below the overturning area, of the power roller conveying line; the turnover mechanism comprises a turnover hopper, a turnover side plate, a lifting mechanism and a steering cylinder; a telescopic air cylinder is fixed to the bottom face of the overturning side plate. The telescopic end of the telescopic air cylinder is fixed to the bottom face of the overturning hopper. A connecting seat is fixedly mounted on the bottom surface of the overturning hopper; a lifting mechanism is hinged to the connecting seat; the lifting mechanism is provided with a steering cylinder at the connecting seat; the bottom of the lifting mechanism is fixedly installed on the support. Under the action of the turnover mechanism, the peripheral side face of the storage battery is wrapped, attached, lifted and turned over, the storage battery is finally placed on the power roller conveying line and makes contact with the power roller conveying line and pushed to the next working procedure, and the turnover mechanism has the advantages that turnover equipment is relatively simple, the operation procedure is simplified, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of battery production, in particular to a turnover mechanism used in a battery production line. Background Art

[0002] Lead-acid batteries are constructed by stacking positive and negative plates alternately within a battery case, separated by an insulating separator. Due to their low price, reliable quality, wide capacity range, easy maintenance, and long service life, they are widely used in key sectors of the national economy. After production, batteries are packed into boxes. The final step is to print the batch number on the side of the battery. Since subsequent battery production takes place on transportation lines, the process of printing the trademark and batch number requires flipping the battery.

[0003] Traditionally, workers flip batteries one by one on the production line. This method is inefficient and labor-intensive, and there are also problems such as batteries being easily missed, causing subsequent production processes to be disrupted.

[0004] At present, the existing flipping equipment generally adopts redundant operations such as positioning, clamping, lifting and flipping. There are also problems such as complex flipping equipment and numerous procedures, which lead to low flipping efficiency, high production costs and low corporate benefits. Therefore, the utility model designs a flipping mechanism for a battery production line. Utility Model Content

[0005] The purpose of the utility model is to provide a flipping mechanism for a battery production line. Through the action of the flipping mechanism, the side surfaces of the battery are wrapped and fitted, then lifted and flipped, and finally placed on a power roller conveyor line and contacted and pushed to the next process. The utility model has the advantages of relatively simple flipping equipment, simplified operating procedures and improved work efficiency; it solves the above-mentioned problems of complex equipment, numerous procedures and low efficiency.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a turning mechanism for a battery production line, comprising a power roller conveyor line and a turning mechanism; batteries are evenly placed on the power roller conveyor line; a turning area is designed on the power roller conveyor line, and a bracket is fixedly installed below the turning area of the power roller conveyor line; the turning mechanism comprises a turning bucket, a turning side plate, a lifting mechanism and a steering cylinder; a telescopic cylinder is fixedly installed on the bottom surface of the turning side plate; the telescopic end of the telescopic cylinder passes through the bottom surface of the turning side plate and is fixedly installed with the bottom surface of the turning bucket; a connecting seat is fixedly installed on the bottom surface of the turning bucket; the connecting seat is hinged with a lifting mechanism; the lifting mechanism is equipped with a steering cylinder at the connecting seat; the bottom of the lifting mechanism is fixedly installed on the bracket; the turning The inner wall of the turning bucket and the inner side of the flip side plate fit together the side surfaces of the battery; when the power roller conveyor line conveys the battery to the flip bucket in the flipping area, the telescopic cylinder contracts and the flip side plate begins to rise, so that the flip side plate and the flip bucket wrap and fit together the side surfaces of the battery, so that the bottom of the battery is restrained in the flip bucket; at this time, the lifting mechanism controls the flip bucket and the flip side plate to lift the height, and then the steering cylinder controls the connecting seat to rotate 90 degrees to the rear side; when the battery in the sideways tilting state contacts the power roller on the power roller conveyor line, the battery is again pushed by the power roller conveyor line and the flipping operation function is completed.

[0008] As a preferred technical solution of the present invention, the flip side plate is an L-shaped structure; the power roller conveyor line is equipped with a set of guide plates in front of the flip area; the guide plates allow the battery to enter the flip bucket relatively accurately.

[0009] As a preferred technical solution of the present invention, the power roller conveyor line is fixedly equipped with a lifting frame and a lifting baffle in front of the guide plate; a lifting cylinder is fixedly installed on the lifting frame; the telescopic end of the lifting cylinder is fixedly connected to the lifting baffle; the lifting baffle is used to control the frequency of the battery entering the flipping mechanism so as not to cause mutual interference and affect the work efficiency.

[0010] As a preferred technical solution of the present invention, the inner wall of the tipping bucket is equipped with an inner bucket; the inner bucket includes two side slides, a back plate and a tightening stud; the outer ends of the tightening studs are respectively rotatably engaged with the outer walls of the side slides and the back plate; the tightening studs pass through the inner wall of the tipping bucket and are threadedly engaged with the inner wall of the tipping bucket; the guide plate will allow the battery to enter the inner bucket relatively accurately; the function of the inner bucket is to be able to adjust and adapt according to the size differences of various models.

[0011] As an optimal technical solution of the present invention, the lifting mechanism includes a lifting guide column and a cylinder group; the top of the lifting guide column is hinged to the connecting seat; the two lifting guide columns pass through the upper surface of the bracket and slide with the bracket; a connecting plate is fixedly installed between the two lifting guide columns near the top; a cylinder group is assembled between the bottom surface of the connecting plate and the upper surface of the bracket; a limit plate is fixed to the bottom of the lifting guide column; the lifting mechanism provides lifting and lowering functions; the limit plate limits the lifting height within a suitable range; when the flipping mechanism rotates the battery 90 degrees, if there is a height gap with the power roller on the power roller conveyor line, the lifting mechanism can then perform a descending operation at an appropriate height to ensure that the side of the battery is stably in contact with the power roller conveyor line.

[0012] As an optimal technical solution of the present invention, a pushing cylinder is fixedly installed on the bottom surface of the tipping bucket; the telescopic end of the pushing cylinder passes through the bottom of the tipping bucket, and a push plate is fixed on the telescopic end of the pushing cylinder; a receiving groove is provided on the inner bottom wall of the tipping bucket; the push plate cooperates with the inner wall of the receiving groove; the function of the push plate is to provide doubly protection for the wrapped and fitted batteries, so that they can be smoothly detached and enter the next process.

[0013] The utility model has the following beneficial effects:

[0014] 1. The utility model wraps and fits the side surfaces of the battery through the function of the flipping mechanism, then lifts and flips it, and finally places it on the power roller conveyor line and contacts and pushes it to the next process. It has the advantages of relatively simple flipping equipment, simplified operating procedures and improved work efficiency.

[0015] 2. The utility model can adjust and adapt to the size differences of various models through the function of the internal bucket; it has the advantage of being able to adapt to various types of batteries.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a structural schematic diagram of a turnover mechanism for a battery production line of the utility model in Example 1;

[0019] Figure 2 A top view of the structure of a turnover mechanism for a battery production line according to the utility model in Example 1;

[0020] Figure 3 This is a structural side view of a turnover mechanism for a battery production line according to the utility model in Example 1;

[0021] Figure 4 This is a schematic structural diagram of the power roller conveyor line in Example 1;

[0022] Figure 5 This is a structural diagram of the flip mechanism in Example 1 at a rear-view perspective;

[0023] Figure 6 This is a schematic diagram of the structure of the flip mechanism in Example 1 from a side view;

[0024] Figure 7 This is a schematic structural diagram of the tipping bucket and inner bucket in Example 2;

[0025] Figure 8 This is a rear view of the structure of the tipping bucket and inner bucket in Example 2;

[0026] Figure 9 This is a structural diagram of a flipping mechanism for a battery production line of the utility model in a state where the flipping operation is completed in Example 2;

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1-powered roller conveyor line, 2-turning mechanism, 3-battery, 101-turning area, 102-bracket, 103-guide plate, 104-lifting frame, 105-lifting baffle, 106-lifting cylinder, 201-turning bucket, 202-turning side plate, 203-lifting mechanism, 204-steering cylinder, 205-telescopic cylinder, 206-connecting seat, 207-inner bucket, 208-pushing cylinder, 209-push plate, 210-accommodating slot, 2031-lifting guide column, 2032-cylinder group, 2033-connecting plate, 2034-limiting plate, 2071-side slide plate, 2072-back plate, 2073-tightening stud. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1

[0031] See also Figure 1-6 As shown, the utility model is a turning mechanism for a battery production line, comprising a power roller conveyor line 1 and a turning mechanism 2; batteries 3 are evenly placed on the power roller conveyor line 1; a turning area 101 is designed on the power roller conveyor line 1, and a bracket 102 is fixedly installed below the turning area 101 of the power roller conveyor line 1; the turning mechanism 2 comprises a turning bucket 201, a turning side plate 202, a lifting mechanism 203 and a steering cylinder 204; a telescopic cylinder 205 is fixedly installed on the bottom surface of the turning side plate 202; the telescopic end of the telescopic cylinder 205 passes through the bottom surface of the turning side plate 202 and is fixedly installed on the bottom surface of the turning bucket 201; a connecting seat 206 is fixedly installed on the bottom surface of the turning bucket 201; the connecting seat 206 is hinged with the lifting mechanism 203; the lifting mechanism 203 is equipped with a steering cylinder 204 at the connecting seat 206; the bottom of the lifting mechanism 203 is fixedly installed on the bracket 102; the inner wall of the turning bucket 201 and the inner side of the turning side plate 202 fit the side surfaces of the battery 3.

[0032] Among them Figure 4-5 As shown, the flip side plate 202 is an L-shaped structure; the power roller conveyor line 1 is fixedly installed with a set of guide plates 103 in front of the flip area 101; the guide plates 103 allow the batteries 3 to enter the flip bucket 201 relatively accurately; the power roller conveyor line 1 is fixedly installed with a lifting frame 104 and a lifting baffle 105 in front of the guide plate 103; the lifting frame 104 is fixedly installed with a lifting cylinder 106; the telescopic end of the lifting cylinder 106 is fixedly connected to the lifting baffle 105; the lifting baffle 105 is used to control the frequency of the battery 3 entering the flip mechanism 2, so as not to cause mutual interference and affect the work efficiency.

[0033] Among them Figure 5-6 As shown, the lifting mechanism 203 includes a lifting guide column 2031 and a cylinder group 2032; the top of the lifting guide column 2031 is hinged to the connecting seat 206; the two lifting guide columns 2031 pass through the upper surface of the bracket 102 and slide with the bracket 102; a connecting plate 2033 is fixedly installed between the two lifting guide columns 2031 near the top; a cylinder group 2032 is assembled between the bottom surface of the connecting plate 2033 and the upper surface of the bracket 102; a limiting plate 2034 is fixed to the bottom of the lifting guide column 2031; the lifting mechanism 203 provides lifting and lowering functions; the limiting plate 2034 limits the lifting height within a suitable range; when the flipping mechanism 2 rotates the battery 3 90 degrees, if there is a height gap with the power roller on the power roller conveyor line 1, the lifting mechanism 203 can perform a lowering operation at an appropriate height to ensure that the side of the battery 3 is stably in contact with the power roller conveyor line 1.

[0034] The operation mode of this embodiment is as follows: the initial state is: the inner bottom wall of the flip bucket 201 is flush with the top of the power roller of the power roller conveyor line 1, and the top of the flip side plate 202 is lower than the inner bottom wall of the flip bucket 201; so that the battery 3 can smoothly enter the flip bucket 201; wherein, the operation process is: the power roller conveyor line 1 conveys the battery 3 to the flip bucket 201 in the flip area 101, the telescopic cylinder 205 contracts, and the flip side plate 202 begins to rise, thereby flipping the side plate 202 and The tipping bucket 201 wraps and fits the sides of the battery 3 so that the bottom of the battery 3 is restrained in the tipping bucket 201; at this time, the lifting mechanism 203 controls the tipping bucket 201 and the tipping side plate 202 to lift the height, and then the steering cylinder 204 controls the connecting seat 206 to rotate 90 degrees to the rear side; when the battery 3 in the sideways tilting state contacts the power roller on the power roller conveyor line 1, the battery 3 is again pushed by the power roller conveyor line 1 and the tipping operation function is completed.

[0035] Example 2

[0036] A more preferred technical solution based on Example 1 is as follows: Figure 7-9 As shown, the inner wall of the tipping bucket 201 is equipped with an inner bucket 207; the inner bucket 207 includes two side slides 2071, a back plate 2072 and a tightening stud 2073; the outer end of the tightening stud 2073 is rotatably matched with the outer wall of the side slide 2071 and the back plate 2072 respectively; the tightening stud 2073 passes through the inner wall of the tipping bucket 201 and is threadedly matched with the inner wall of the tipping bucket 201; the power roller conveyor line 1 is threadedly matched with a set of guide plates 103 in front of the tipping area 101; the guide plates 103 will also be adapted and adjusted so that the battery 3 can enter the inner bucket 207 relatively accurately; the function of the inner bucket 207 is to be able to adjust and adapt accordingly according to the size differences of various models.

[0037] Among them Figure 7-8 As shown, a pushing cylinder 208 is fixedly installed on the bottom surface of the tipping bucket 201; the telescopic end of the pushing cylinder 208 passes through the bottom of the tipping bucket 201, and a push plate 209 is fixed on the telescopic end of the pushing cylinder 208; a receiving groove 210 is provided on the inner bottom wall of the tipping bucket 201; the push plate 209 cooperates with the inner wall of the receiving groove 210; the function of the push plate 209 is to provide doubly protection for the wrapped and fitted battery 3, so that it can be smoothly detached and enter the next process.

[0038] It is worth noting that in the above system embodiment, the various units included are only divided according to functional logic, but are not limited to the above division, as long as the corresponding functions can be achieved; in addition, the specific names of the functional units are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of the present utility model.

[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A turnover mechanism for a battery production line, characterized by: It comprises a powered roller conveyor line (1) and a turning mechanism (2); The power roller conveyor line (1) has storage batteries (3) evenly arranged thereon; a turning area (101) is designed on the power roller conveyor line (1); and a bracket (102) is fixedly installed below the turning area (101) on the power roller conveyor line (1); The turning mechanism (2) comprises a turning bucket (201), a turning side plate (202), a lifting mechanism (203) and a steering cylinder (204); a telescopic cylinder (205) is fixedly mounted on the bottom surface of the turning side plate (202); the telescopic end of the telescopic cylinder (205) passes through the bottom surface of the turning side plate (202) and is fixedly mounted on the bottom surface of the turning bucket (201); a connecting seat (206) is fixedly mounted on the bottom surface of the turning bucket (201); the connecting seat (206) is hingedly connected to the lifting mechanism (203); the lifting mechanism (203) is equipped with a steering cylinder (204) at the connecting seat (206); the bottom of the lifting mechanism (203) is fixedly mounted on the bracket (102); The inner wall of the flip bucket (201) and the inner side of the flip side plate (202) are in contact with the peripheral side of the battery (3).

2. The turning mechanism for a battery production line according to claim 1, characterized in that: The flip side plate (202) is an L-shaped structure; the power roller conveyor line (1) is equipped with a group of guide plates (103) in front of the flip zone (101).

3. The turning mechanism for a battery production line according to claim 2, characterized in that: The power roller conveyor line (1) is fixedly mounted with a lifting frame (104) and a lifting baffle (105) in front of a guide plate (103); a lifting cylinder (106) is fixedly mounted on the lifting frame (104); and the lifting baffle (105) is fixedly connected to the telescopic end of the lifting cylinder (106).

4. The turning mechanism for a battery production line according to claim 1, characterized in that: The inner wall of the tilting bucket (201) is equipped with an inner bucket (207); the inner bucket (207) comprises two side slides (2071), a back plate (2072) and a tightening screw (2073); the outer end of the tightening screw (2073) is respectively rotatably engaged with the outer walls of the side slides (2071) and the back plate (2072); the tightening screw (2073) passes through the inner wall of the tilting bucket (201) and is threadedly engaged with the inner wall of the tilting bucket (201).

5. The turning mechanism for a battery production line according to claim 1, characterized in that: The lifting mechanism (203) comprises a lifting guide column (2031) and a cylinder group (2032); the top of the lifting guide column (2031) is hinged to the connecting seat (206); the two lifting guide columns (2031) pass through the upper surface of the bracket (102) and are slidably matched with the bracket (102); a connecting plate (2033) is fixedly installed between the two lifting guide columns (2031) near the top; and the cylinder group (2032) is assembled between the bottom surface of the connecting plate (2033) and the upper surface of the bracket (102).

6. The turning mechanism for a battery production line according to claim 5, characterized in that: A limiting plate (2034) is fixed at the bottom of the lifting guide column (2031).

7. The turning mechanism for a battery production line according to claim 1, characterized in that: A pushing cylinder (208) is fixedly installed on the bottom surface of the tilting bucket (201); the telescopic end of the pushing cylinder (208) passes through the bottom of the tilting bucket (201), and a push plate (209) is fixed on the telescopic end of the pushing cylinder (208); a receiving groove (210) is opened on the inner bottom wall of the tilting bucket (201); the push plate (209) cooperates with the inner wall of the receiving groove (210).

Images