Deodorization distillate analysis system

Through the deodorized distillate analysis system, vacuum extraction and cyclic heating technology are used to separate and capture fatty acids and pure fatty acids with high VE content, solving the problem of low VE content in refined by-products in vegetable oil plants, and improving the value of by-products and the yield of finished products.

CN223240040UActive Publication Date: 2025-08-19GUANGDONG KERUIBO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421462171.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-08-19
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The VE content in the refined by-products of existing vegetable oil plants is low, resulting in waste of neutral oils and pure fatty acids and underutilized value.

Method used

The deodorizing distillate analysis system is adopted, including a fatty acid trap, an analysis device, a first capture device, a second capture device and a vacuum device. Through vacuum extraction and circulating heating, fatty acids and pure fatty acids with high VE content are separated and captured, and the VE concentration is increased to more than 9%.

Benefits of technology

It improves the value of by-products, increases the yield of finished products, and realizes the effective separation and utilization of high VE content fatty acids and neutral oils.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses and provides a deodorization distillate desorption system which comprises a fatty acid trap, a desorption device, a first trapping device, a second trapping device and a vacuum device, and the output end of the fatty acid trap is connected with the input end of the desorption device through a pipeline; the output end of the analysis device is respectively connected with the input ends of the first trapping device and the second trapping device through pipelines, and the vacuum device is respectively connected with the output ends of the first trapping device and the second trapping device. According to the utility model, the VE concentration can be increased to more than 9%, and pure fatty acid and neutral oil can be produced; the value of by-products is greatly improved, and the yield of finished products is improved.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of deodorizing distillate analysis, and in particular to a deodorizing distillate analysis system. Background Art

[0002] Existing vegetable oil refinery byproducts are usually dealt with by selling them. Their value is determined by the concentration of VE contained in them. Each percentage point of VE-containing fatty acids is worth thousands of yuan per ton. The deodorized effluent (fatty acids) from the refining workshop production line has an average VE content of 4%, in addition to fatty acids and neutral oils. If it is sold directly, the neutral oil and pure fatty acids will be wasted. Utility Model Content

[0003] The present disclosure provides a deodorized distillate parsing system to solve one of the technical problems recognized by the inventors.

[0004] The present disclosure provides a deodorizing distillate analysis system, comprising a fatty acid trap, a analyzing device, a first capturing device, a second capturing device, and a vacuum device. The output end of the fatty acid trap is connected to the input end of the analyzing device via a pipeline, the output end of the analyzing device is connected to the input ends of the first capturing device and the second capturing device via pipelines, respectively, and the vacuum device is connected to the output ends of the first capturing device and the second capturing device, respectively.

[0005] Preferably, the analysis device includes a analysis tower, the input end of the analysis tower is connected to the fatty acid collector, the output end of the analysis tower is respectively connected to the input ends of the first capturing device and the second capturing device, the side of the analysis tower is connected to a analysis circulation pipeline through a pipeline, the analysis circulation pipeline is provided with a analysis circulation pump and a mass stabilizer, and the side of the analysis circulation pipeline is connected to a crude oil tank through a pipeline.

[0006] Preferably, the analytical circulation pipeline is connected to an analytical heat exchanger and a cooler.

[0007] Preferably, a steam pipe is provided at the bottom of the decomposition tower, a steam hole is opened on the steam pipe, and one end of the steam pipe passes through the decomposition tower and is connected to a steam device.

[0008] Preferably, the first capturing device includes a first capturing tower, the input end of the first capturing tower is connected to the output end of the decomposition tower through a pipeline, a first valve is provided between the first capturing tower and the decomposition tower, a first circulation pipeline is connected to the side of the first capturing tower, a first circulation pump and a first heat exchanger are provided on the first circulation pipeline, the top end of the first circulation pipeline is provided at the upper part of the interior of the first capturing tower, the top end of the first circulation pipeline is connected to a first spray head, a first wire mesh demister is provided above the interior of the first capturing tower, and a first filler is provided below the first capturing tower.

[0009] Preferably, the second capturing device includes a second capturing tower, the input end of the second capturing tower is connected to the output end of the decomposition tower through a pipeline, a second valve is provided between the second capturing tower and the decomposition tower, a second circulation pipeline is connected to the side of the second capturing tower, a second circulation pump and a second heat exchanger are provided on the second circulation pipeline, the top end of the second circulation pipeline is provided at the upper part of the interior of the second capturing tower, the top end of the second circulation pipeline is connected to a second spray head, a second wire mesh demister is provided above the interior of the second capturing tower, and a second packing is provided below the second capturing tower.

[0010] Preferably, the vacuum device includes a vacuum pump, a sealed tank, and a capture condenser. The vacuum pump is connected to the first capture device and the second capture device respectively through pipelines. A capture condenser is arranged between the vacuum pump and the first capture device and the second capture device. The bottom of the capture condenser is connected to the sealed tank through a pipeline.

[0011] Preferably, the side of the fatty acid trap is connected to a feed pipeline via a pipeline, the side of the fatty acid trap is connected to a fatty acid circulation pipeline, and the fatty acid circulation pipeline is provided with a fatty acid circulation pump and a plate cooler.

[0012] Preferably, the top of the fatty acid collector is connected to a vacuum pipe, and the vacuum pipe is connected to a vacuum device.

[0013] Preferably, the fatty acid circulation pipeline is located between the fatty acid circulation pump and the plate cooler and is connected to the desorption tower through a pipeline, and an outdoor fatty acid tank is connected between the fatty acid circulation pipeline and the desorption tower.

[0014] The beneficial effects of the present disclosure are mainly as follows: the present invention collects deodorized distillates from an oil refining workshop through a fatty acid collector, and after decomposition in a decomposition tower, the fatty acids with high VE content and pure fatty acids are respectively captured by a first capture device and a second capture device, and finally the remaining neutral oil with a high sterol concentration is decomposed into three products. This system can increase the VE concentration to more than 9% and produce pure fatty acids and neutral oil; thereby greatly improving the value of by-products and increasing the yield of finished products.

[0015] It should be understood that both the foregoing general description and the following detailed description are for purposes of illustration and description and are not necessarily limiting of the present disclosure. The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate the subject matter of the present disclosure. Together, the description and the drawings serve to explain the principles of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the process flow of the analytical system according to an embodiment of the present disclosure;

[0018] Figure 2 This is a schematic structural diagram of the first capture tower according to an embodiment of the present disclosure;

[0019] Figure 3 This is a schematic structural diagram of a second capture tower according to an embodiment of the present disclosure;

[0020] Icons: 11-fatty acid collector; 12-feed pipe; 13-fatty acid circulation pipe; 14-fatty acid circulation pump; 15-plate cooler; 16-vacuum pipe; 17-outdoor fatty acid tank; 21-desorption tower; 22-desorption circulation pipe; 23-quality stabilizer; 24-desorption circulation pump; 25-return oil tank; 26-desorption heat exchanger; 27-cooler; 28-steam pipe; 31-first capture tower; 311-first wire mesh defoamer device; 312-first filler; 32-first valve; 33-first circulation pipeline; 331-first spray head; 34-first circulation pump; 35-first heat exchanger; 41-second capture tower; 411-second wire mesh demister; 412-second filler; 42-second valve; 43-second circulation pipeline; 431-second spray head; 44-second circulation pump; 45-second heat exchanger; 51-vacuum pump; 52-capture condenser; 53-sealed tank. DETAILED DESCRIPTION

[0021] The technical solutions of the present disclosure will be described clearly and completely below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments.

[0022] Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present disclosure.

[0023] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this disclosure and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this disclosure, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this disclosure based on the specific circumstances.

[0025] Example

[0026] like Figure 1-3 As shown, this embodiment provides a deodorizing distillate analysis system, including a fatty acid trap 11, a analyzing device, a first capturing device, a second capturing device and a vacuum device, wherein the output end of the fatty acid trap 11 is connected to the input end of the analyzing device through a pipeline, the output end of the analyzing device is connected to the input ends of the first capturing device and the second capturing device through pipelines, respectively, and the vacuum device is connected to the output ends of the first capturing device and the second capturing device, respectively.

[0027] Specifically, the bottom of the side of the fatty acid trap 11 is connected to the oil refining workshop through the feed pipe 12, and the deodorized distillate after the refinement is input into the interior of the fatty acid trap 11; the top of the fatty acid trap 11 is connected to a vacuum pipe 16, and the vacuum pipe 16 is connected to a vacuum device, and the vacuum device is used to evacuate the interior of the fatty acid trap 11 to ensure that the vacuum state is maintained; the side of the fatty acid trap 11 is connected to a fatty acid circulation pipe 13, and the two ends of the fatty acid circulation pipe 13 are respectively connected to the upper and bottom ends of the fatty acid trap 11; the fatty acid circulation pipe 13 is provided with a fatty acid circulation pump 14 and a plate cooler 15; the fatty acid circulation pipe 13 is located between the fatty acid circulation pump 14 and the plate cooler 15 and is connected to the parsing tower 21 through a pipe; an outdoor fatty acid tank 17 is connected between the fatty acid circulation pipe 13 and the parsing tower 21.

[0028] In this embodiment, the deodorized distillate from the refining workshop is transported into the fatty acid trap 11 through a pipeline, and the deodorized distillate inside the fatty acid trap 11 is continuously circulated and cooled in the plate cooler 15 and the fatty acid trap 11 by the fatty acid circulation pump 14, and then transported to the desorption tower 21 through a pipeline. During the capture process, vacuum is drawn through the vacuum pipe 16 to maintain the internal vacuum state, and if the desorption tower 21 does not work during the circulation process, the raw materials can be first transported to the outdoor fatty acid tank 17 for storage.

[0029] Specifically, the analysis device includes a analysis tower 21, the input end of the analysis tower 21 is connected to the fatty acid collector 11, and the output end of the analysis tower 21 is respectively connected to the input ends of the first capturing device and the second capturing device, and the side of the analysis tower 21 is connected to a analysis circulation pipe 22 through a pipe, and the two ends of the analysis circulation pipe 22 are respectively connected to the upper and bottom ends of the analysis tower 21, and the analysis circulation pipe 22 is provided with a analysis circulation pump 24 and a mass stabilizer 23. The mass stabilizer 23 in this embodiment is a heating device in the prior art, which increases the temperature of the raw materials by the heating device and controls it within a certain range. The side of the analysis circulation pipe 22 is connected to a crude oil tank 25.

[0030] Furthermore, the desorption circulation pipe 22 is connected to a desorption heat exchanger 26 and a cooler 27 .

[0031] Furthermore, a steam pipe 28 is provided at the bottom of the desorption tower 21. The steam pipe 28 has a steam hole. One end of the steam pipe 28 passes through the desorption tower 21 and is connected to a steam device. Steam is input through the steam device and enters the desorption tower 21 through the steam pipe 28 to increase the temperature of the raw materials.

[0032] In this embodiment, after the raw material enters the analytical tower 21, the raw material is circulated in the analytical tower 21 and the analytical circulation pipeline 22 by the analytical circulation pump 24. The raw material enters the analytical circulation pipeline 22 from the upper part of the analytical tower 21 through the action of the analytical circulation pump 24, and then enters the mass stabilizer 23 after heat exchange through the analytical heat exchanger 26, is heated by the mass stabilizer 23, and finally returns to the analytical tower 21 to achieve circulating heating. After two temperature rise and parsing, the remaining neutral oil enters the return crude oil tank 25 for storage after cooling. When cooling, the valve connected to the analytical heat exchanger 26 is first closed, and then the valve of the cooler 27 is opened. At this time, through the action of the analytical circulation pump 24, the raw material enters the analytical circulation pipeline 22 from the analytical tower 21, passes through the cooler 27 and finally returns to the analytical tower 21. After the cooling is completed, the valve of the cooler 27 is closed, the valve of the return crude oil tank 25 is opened, and the cooled neutral oil is input into the return crude oil tank 25.

[0033] Specifically, the first capturing device includes a first capturing tower 31, the input end of the first capturing tower 31 is connected to the output end of the decomposition tower 21 through a pipeline, a first valve 32 is provided between the first capturing tower 31 and the decomposition tower 21, a first circulation pipeline 33 is connected to the side of the first capturing tower 31, a first circulation pump 34 and a first heat exchanger 35 are provided on the first circulation pipeline 33, the top end of the first circulation pipeline 33 is provided at the upper part of the interior of the first capturing tower 31, the top end of the first circulation pipeline 33 is connected to the first spray head 331, a first wire mesh demister 311 is provided above the interior of the first capturing tower 31, and a first filler 312 is provided below the first capturing tower 31.

[0034] In this embodiment, when the raw material is parsed by the parsing tower 21, the temperature of the parsing tower 21 rises to about 160°C. At this time, the first valve 32 is opened, and the vacuum device connected to the first capture tower 31 is evacuated to absorb the parsed high-purity fatty acids into the first capture tower 31. The contact area of the material is increased by the first filler 312 to improve the capture effect. The captured high-purity fatty acids enter the first circulation pipeline 33 through the first circulation pump 34, and then re-enter the first capture tower 31 after cooling through the first heat exchanger 35. The capture effect is achieved through continuous circulation cooling. When the liquid level of the parsing tower 21 no longer decreases, it is switched to the second capture device. At this time, the first valve 32 is closed, and the air extracted by the vacuum device is filtered and removed after passing through the first wire mesh demister 311.

[0035] Specifically, the second capturing device includes a second capturing tower 41, the input end of the second capturing tower 41 is connected to the output end of the decomposition tower 21 through a pipeline, a second valve 42 is provided between the second capturing tower 41 and the decomposition tower 21, a second circulation pipeline 43 is connected to the side of the second capturing tower 41, a second circulation pump 44 and a second heat exchanger 45 are provided on the second circulation pipeline 43, the top end of the second circulation pipeline 43 is provided at the upper part of the interior of the second capturing tower 41, the top end of the second circulation pipeline 43 is connected to a second spray head 431, a second wire mesh demister 411 is provided above the interior of the second capturing tower 41, and a second packing 412 is provided below the second capturing tower 41.

[0036] In this embodiment, after the first capture device is captured, the first valve 32 is closed, and the temperature of the parsing tower 21 is raised to about 260°C. The second valve 42 is opened, and the vacuum device connected to the second capture tower 41 is evacuated, and the high-VE fatty acid after parsing is sucked into the second capture tower 41. The contact area of the material is increased by the second filler 412 to improve the capture effect. The captured high-VE fatty acid enters the second circulation pipeline 43 through the second circulation pump 44, and then re-enters the second capture tower 41 after being cooled by the second heat exchanger 45. By continuous circulation cooling, the capture effect is achieved. When the liquid level of the parsing tower 21 no longer decreases, the second valve 42 is closed, and the air extracted by the vacuum device is filtered and removed after being removed by the second wire mesh demister 411.

[0037] Specifically, the vacuum device includes a vacuum pump 51, which is connected to the first and second capture devices via pipes. A capture condenser 52 is provided between the vacuum pump 51 and the first and second capture devices. The bottom of the capture condenser 52 is connected to a sealed tank 53 via a pipe. The vacuum pump 51 creates a vacuum, and the extracted high-temperature gas is condensed in the capture condenser 52 before being withdrawn. The condensed water is stored in the sealed tank 53.

[0038] The working principle of the utility model is as follows: the deodorized distillate from the refining workshop is transported into the fatty acid trap 11 through a pipeline, the deodorized distillate inside the fatty acid trap 11 is continuously circulated and cooled in the plate cooler 15 and the fatty acid trap 11 by the fatty acid circulation pump 14, and then transported to the desorption tower 21 through a pipeline. During the collection process, vacuum is drawn through the vacuum pipe 16 to maintain the internal vacuum state, and if the desorption tower 21 does not work during the circulation process, the raw material can be first transported to the outdoor fatty acid tank 17 for storage;

[0039] After the raw material enters the analysis tower 21, the raw material is circulated in the analysis tower 21 and the analysis circulation pipe 22 by the analysis circulation pump 24. The raw material enters the analysis circulation pipe 22 from the upper part of the analysis tower 21 through the action of the analysis circulation pump 24, and then enters the mass stabilizer 23 after heat exchange through the analysis heat exchanger 26. The temperature is increased by the mass stabilizer 23 and finally returns to the analysis tower 21 to achieve circulation heating. When the temperature in the analysis tower 21 rises to 160°C, the first valve 32 is opened, and the vacuum device connected to the first capture tower 31 is used to evacuate the air, and the analyzed high-purity fatty acids are sucked into the first capture tower 31. The contact area of the material is increased by the first filler 312 to improve the capture effect. The captured high-purity fatty acids enter the first circulation pipe 33 through the first circulation pump 34, and then cool down through the first heat exchanger 35 and re-enter the first capture tower 31. The capture effect is achieved through continuous circulation cooling. When the liquid level of the analysis tower 21 stops decreasing, the second capture device is switched. At this time, the first valve 32 is closed, and the air extracted by the vacuum device is filtered through the first wire mesh demister 311 and then extracted. At this time, high-purity fatty acids are captured in the first capture tower 31.

[0040] After closing the first valve 32, the temperature of the capture tower is continued to be increased. When the capture tower temperature reaches 260°C, the second valve 42 is opened and the vacuum device connected to the second capture tower 41 is evacuated. The high-VE fatty acid after parsing is sucked into the second capture tower 41. The contact area of the material is increased by the second filler 412 to improve the capture effect. The captured high-VE fatty acid enters the second circulation pipeline 43 through the second circulation pump 44, and then re-enters the second capture tower 41 after being cooled by the second heat exchanger 45. By continuous circulation cooling, the capture effect is achieved. When the liquid level of the parsing tower 21 no longer decreases, the second valve 42 is closed, and the air extracted by the vacuum device is filtered and removed after being filtered by the second wire mesh demister 411. At this time, what is captured in the second capture tower 41 is the high-VE fatty acid.

[0041] After two rounds of capture, what remains in the analytical tower 21 is neutral oil with a high sterol concentration. After cooling, the neutral oil enters the return crude oil tank 25 for storage. When cooling, first close the valve connected to the analytical heat exchanger 26, and then open the valve of the cooler 27. At this time, through the action of the analytical circulation pump 24, the raw material enters the analytical circulation pipeline 22 from the analytical tower 21, passes through the cooler 27 and finally returns to the analytical tower 21. After cooling is completed, close the valve of the cooler 27, open the valve of the return crude oil tank 25, and input the cooled neutral oil into the return crude oil tank 25.

[0042] This system can increase the VE concentration to over 9% and produce pure fatty acids and neutral oils; it greatly increases the value of by-products and improves the yield of finished products.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present disclosure.

Claims

1. A deodorizing distillate analysis system, characterized in that: include: A fatty acid trap, a parsing device, a first trapping device, a second trapping device and a vacuum device, wherein the output end of the fatty acid trap is connected to the input end of the parsing device through a pipeline, the output end of the parsing device is connected to the input ends of the first trapping device and the second trapping device through pipelines, and the vacuum device is connected to the output ends of the first trapping device and the second trapping device respectively.

2. A deodorizing distillate analysis system according to claim 1, characterized in that: The desorption device includes a desorption tower, the input end of the desorption tower is connected to the fatty acid collector, the output end of the desorption tower is respectively connected to the input ends of the first capturing device and the second capturing device, the side of the desorption tower is connected to a desorption circulation pipeline through a pipeline, the desorption circulation pipeline is provided with a desorption circulation pump and a mass stabilizer, and the side of the desorption circulation pipeline is connected to a crude oil tank through a pipeline.

3. A deodorizing distillate analysis system according to claim 2, characterized in that: The analytical circulation pipeline is connected with an analytical heat exchanger and a cooler.

4. A deodorizing distillate analysis system according to claim 2, characterized in that: A steam pipe is provided at the bottom of the decomposition tower. A steam hole is opened on the steam pipe. One end of the steam pipe passes through the decomposition tower and is connected to a steam device.

5. A deodorizing distillate analysis system according to claim 2, characterized in that: The first capturing device includes a first capturing tower, the input end of which is connected to the output end of the decomposition tower through a pipeline, a first valve is provided between the first capturing tower and the decomposition tower, a first circulation pipeline is connected to the side of the first capturing tower, a first circulation pump and a first heat exchanger are provided on the first circulation pipeline, the top end of the first circulation pipeline is provided at the upper part of the interior of the first capturing tower, the top end of the first circulation pipeline is connected to a first spray head, a first wire mesh demister is provided above the interior of the first capturing tower, and a first filler is provided below the first capturing tower.

6. A deodorizing distillate analysis system according to claim 2, characterized in that: The second capturing device includes a second capturing tower, the input end of which is connected to the output end of the decomposition tower through a pipeline, a second valve is provided between the second capturing tower and the decomposition tower, a second circulation pipeline is connected to the side of the second capturing tower, a second circulation pump and a second heat exchanger are provided on the second circulation pipeline, the top end of the second circulation pipeline is provided at the upper part of the interior of the second capturing tower, the top end of the second circulation pipeline is connected to a second spray head, a second wire mesh demister is provided above the interior of the second capturing tower, and a second packing is provided below the second capturing tower.

7. A deodorizing distillate analysis system according to claim 1, characterized in that: The vacuum device includes a vacuum pump, a sealed tank and a capture condenser. The vacuum pump is connected to the first capture device and the second capture device respectively through pipelines. A capture condenser is arranged between the vacuum pump and the first capture device and the second capture device. The bottom of the capture condenser is connected to the sealed tank through a pipeline.

8. A deodorizing distillate analysis system according to claim 2, characterized in that: The side of the fatty acid trap is connected to a feed pipeline through a pipeline, the side of the fatty acid trap is connected to a fatty acid circulation pipeline, and the fatty acid circulation pipeline is provided with a fatty acid circulation pump and a plate cooler.

9. A deodorizing distillate analysis system according to claim 8, characterized in that: The top of the fatty acid collector is connected to a vacuum pipe, and the vacuum pipe is connected to a vacuum device.

10. A deodorizing distillate analysis system according to claim 9, characterized in that: The fatty acid circulation pipeline is located between the fatty acid circulation pump and the plate cooler and is connected to the decomposition tower through a pipeline. An outdoor fatty acid tank is connected between the fatty acid circulation pipeline and the decomposition tower.