Yarn tensioning mechanism of warp knitting machine
By designing the position adjustment of the bracket and tensioning plate, the problem of unstable yarn tension in the prior art is solved, the uniform and stable yarn tension is achieved, and the weaving effect of the warp knitting machine is improved.
Patent Information
- Application Number
- CN202422078989.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing warp knitting machine tensioning mechanism can only independently adjust the tension of a single yarn, resulting in unstable tension between yarns and affecting the braiding effect.
A yarn tensioning mechanism including a bracket, a tensioning plate and a guide plate is designed to adjust the tensioning force of all yarns by adjusting the position of the tensioning plate to keep it consistent, and the uniform stability of yarn tension is achieved by connecting the motor to the screw drive.
The uniform and stable tension of all yarns is achieved, and the knitting quality of the warp knitting machine is improved.
Smart Images
Figure CN223240297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machines, in particular to a yarn tensioning mechanism of a warp knitting machine. Background Art
[0002] A warp knitting machine primarily consists of a weaving mechanism, a guide bar traverse mechanism, a warp let-off mechanism, a take-up and take-up device, and a transmission mechanism. Adjusting the tension of a warp knitting machine is crucial for ensuring weaving quality. Adjusting the tension ensures uniform yarn tension during transport, preventing yarn tension from affecting the fabric's appearance and smoothness.
[0003] During the operation of the warp knitting machine, different yarns and different operating speeds will result in different required tension forces. However, the existing warp knitting machine tensioning mechanism can only independently adjust the tension of a single yarn, which will lead to unstable tension between the yarns and poor weaving effect. Utility Model Content
[0004] In order to solve the above technical deficiencies, the utility model provides a tensioning mechanism for a warp knitting machine, which can adjust the tensioning force according to actual conditions and keep the tension of all yarns uniform and stable.
[0005] The utility model discloses a yarn tensioning mechanism of a warp knitting machine, comprising a bracket, wherein the bracket is vertically provided with a plurality of tensioning plates, the surfaces of all the tensioning plates are parallel, and are arranged at intervals along the same axial direction of the bracket, the surfaces of the tensioning plates are provided with a plurality of guide plates, the surfaces of the guide plates are parallel to the surfaces of the tensioning plates, and the guide plates are provided with penetrating guide holes; the brackets on both sides of the tensioning plates are vertically provided with guide rods opposite to each other, the tensioning plates are slidably connected to the guide rods, a screw is vertically provided at the center of the tensioning plate, the screw is threadedly connected to the tensioning plate, and the screw is rotatably connected to the bracket; the bracket is provided with a motor, and the motor is transmission-connected to the screw.
[0006] Furthermore, the tensioning plate surface is a hollow structure, the guide plates are arranged at intervals in a rectangular shape, and the guide plates are connected to the tensioning plate in columns.
[0007] Furthermore, guide rollers are provided relatively horizontally on the guide plates on the upper and lower sides of the guide hole, the axial direction of the guide rollers is parallel to the surface of the guide plates, and a guide groove is provided in the center of the guide rollers.
[0008] The yarn tensioning mechanism of the warp knitting machine obtained by the utility model can adjust the size of the yarn tensioning force by adjusting the position of the tensioning plate, so as to achieve the same tensioning state of all yarns, thereby improving the weaving quality of the warp knitting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural diagram of the utility model;
[0010] Figure 2 It is a side structural diagram of the utility model;
[0011] Figure 3 This is a structural schematic diagram of the guide plate of the present utility model. DETAILED DESCRIPTION
[0012] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0013] Example 1:
[0014] like Figure 1-Figure 3 As shown, the utility model discloses a yarn tensioning mechanism of a warp knitting machine, including a bracket 1, wherein the bracket 1 is vertically provided with a plurality of tensioning plates 2, the surfaces of all tensioning plates 2 are parallel, and are spaced apart along the same axis direction of the bracket, the surface of the tensioning plate 2 is provided with a plurality of guide plates 3, the surface of the guide plates 3 is parallel to the surface of the tensioning plate 2, and the guide plates 3 are provided with a through guide hole 303, the guide hole 303 passes through the guide plate 3 and the tensioning plate 2, and each yarn passes through each tensioning plate 2 separately when in use. The guide holes 303 of the guide plates 3 are located in the same position. The brackets 1 on both sides of the tensioning plates 2 are vertically provided with guide rods 4. The tensioning plates 2 are slidably connected to the guide rods 4. A screw 5 is vertically provided in the middle of the tensioning plates 2. The screw 5 is threadedly connected to the tensioning plates 2 and rotatably connected to the bracket 1. Rotating the screw 5 can control the vertical displacement of the tensioning plates 2. During use, the two adjacent tensioning plates 2 are controlled to move in opposite directions, thereby increasing the tension of the yarn between the two adjacent tensioning plates 2. Each yarn passes through the guide holes 303 on the guide plates 3 on all tensioning plates 2, and the relative position of each yarn passing through the tensioning plates 2 is the same. Therefore, when there is a position difference between adjacent tensioning plates 2, the height difference of all yarns at the corresponding tensioning plates 2 is also the same, so the tension on all yarns is consistent. When adjusting the tension of the yarn, the tension on different yarns is always consistent. The bracket 1 is provided with a motor 6 , which is in transmission connection with the screw rod 5 , and each screw rod 5 is controlled by a corresponding motor 6 .
[0015] The tensioning plate 2 has a hollow structure, and the guide plate 3 is arranged in the hollow structure of the tensioning plate 2. The guide plates 3 are arranged in a rectangular pattern on the tensioning plate 2, and the rectangular pattern is an array, such as 7 rows and 4 columns. The guide plates 3 are connected to the tensioning plate 2 in columns, saving materials and reducing costs. Figure 1 As shown, the seven guide plates 3 in each row can be connected by a connector, and both ends are fixed to the tensioning plate 2 through the connector.
[0016] The guide hole 303 can be rectangular, and guide rollers 301 are horizontally provided on the guide plates 3 on the upper and lower sides of the guide hole 303. The axial direction of the guide roller 301 is parallel to the plate surface of the guide plate 3. A guide groove 302 is concavely provided in the center of the guide roller 301. When in use, the yarn is embedded in the guide groove 302, which has a limiting and guiding effect on the yarn, reducing the fluctuation of the yarn during operation to ensure stable tension.
[0017] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0018] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0019] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0020] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A yarn tensioning mechanism for a warp knitting machine, comprising a bracket (1), characterized in that: The bracket (1) is vertically provided with a plurality of tensioning plates (2), all of which are parallel to each other and spaced apart along the same axial direction of the bracket (1), and a plurality of guide plates (3) are provided inside the tensioning plate (2), the plate surface of the guide plate (3) is parallel to the plate surface of the tensioning plate (2), and a guide hole (303) is provided through the guide plate (3); the brackets (1) on both sides of the tensioning plate (2) are vertically provided with guide rods (4), the tensioning plate (2) is slidably connected to the guide rods (4), a screw rod (5) is vertically provided at the center of the tensioning plate (2), the screw rod (5) is threadedly connected to the tensioning plate (2), and the screw rod (5) is rotatably connected to the bracket (1); the bracket (1) is provided with a motor (6), and the motor (6) is transmission-connected to the screw rod (5).
2. The yarn tensioning mechanism of a warp knitting machine according to claim 1, characterized in that: The tensioning plate (2) has a hollow structure on its surface, the guide plates (3) are arranged at intervals in a rectangular shape, and the guide plates (3) are connected to the tensioning plate (2) in columns.
3. The yarn tensioning mechanism of a warp knitting machine according to claim 1, characterized in that: The guide plates (3) on the upper and lower sides of the guide hole (303) are provided with guide rollers (301) in a relatively horizontal manner. The axial direction of the guide roller (301) is parallel to the surface of the guide plate (3). A guide groove (302) is provided in the center of the guide roller (301).