Turnover sewing device for ton bag sling

By designing an automated folding sewing device, the problems of manual operation safety risks and low efficiency during the folding and sewing process of tons of bags are solved, and the automatic folding and sewing of the suspenders are realized, improving safety and efficiency.

CN223240329UActive Publication Date: 2025-08-19ZHENGZHOU GUANGRONG PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202423282007.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-08-19
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Ton bag slings need to be folded manually during the folding and sewing process, which poses safety risks and is inefficient.

Method used

A folding sewing device including mounting plate, folding assembly, guide assembly, adsorption assembly and exhaust assembly is designed to automate the folding and sewing process of the suspender by using a motor and suction cup to avoid manual access to the sewing machine head.

Benefits of technology

The automatic folding and sewing of the suspender is realized, which improves work efficiency, reduces safety risks, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turnover sewing device for a ton bag sling, which relates to the technical field of sewing devices and comprises a mounting plate and a turnover component. A sewing machine head is mounted at the front end of the upper side of the mounting plate, a guide assembly is mounted on the upper side of the mounting plate, an adsorption assembly and an exhaust assembly are mounted on the lower side of the mounting plate, the adsorption assembly is matched with the exhaust assembly, and the input end of the sewing machine head is electrically connected with the output end of an external control switch group; the folding assembly comprises a fixing strip, a suction cup, a connecting shaft, a folding plate and two first motors, the fixing strip is fixed to the front side of the mounting plate, two corresponding grooves are formed in the left side and the right side of the fixing strip, the connecting shaft is rotationally connected into the grooves, the two corresponding first motors are mounted on the rear side of the fixing strip, and the two first motors are arranged on the left side and the right side of the fixing strip. And an output shaft of the first motor is fixed at the rear end of the connecting shaft, so that the cloth strip can be turned over very conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewing devices, in particular to a folding and sewing device for ton bag slings. Background Art

[0002] Ton bag is a special packaging bag product, also known as ton bag, which is a flexible transport packaging container with the advantages of moisture-proof, dust-proof, firm and safe. It is generally made of textile materials.

[0003] Ton bags are mainly composed of the main body, slings, reinforcement ribs, lining and loading and unloading ports. The slings of ton bags are mainly used to lift the ton bags carrying items, that is, the strength of the sling structure also determines the overall load-bearing strength of the ton bag. In each processing link of the ton bag, the slings are first sewn separately and then sewn together with the bag body.

[0004] During the individual sewing process, the slings are folded and sewn into the ear structure, especially the connecting ear in the middle. The two ends of the cut cloth strips need to be folded and sewn into an "8"-like ear structure. However, the folding process requires workers to fold it manually, which increases the risk of contact between the workers' hands and the sewing needle. Long working hours will also reduce work efficiency. Therefore, we propose a folding and sewing device for ton bag slings. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a folding and sewing device for ton bag slings, which can fold the cloth strips very conveniently and effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a folding and sewing device for a ton bag sling, comprising a mounting plate and a folding assembly;

[0007] Mounting plate: A sewing machine head is mounted on the front end of the upper side, a guide assembly is mounted on the upper side of the mounting plate, and an adsorption assembly and an exhaust assembly are mounted on the lower side of the mounting plate. The adsorption assembly and the exhaust assembly cooperate with each other, and the input end of the sewing machine head is electrically connected to the output end of the external control switch group;

[0008] Folding assembly: includes a fixing bar, a suction cup, a connecting shaft, a folding plate and a first motor. A fixing bar is fixed on the front side of the mounting plate. Two corresponding grooves are provided on the left and right sides of the fixing bar. The connecting shaft is rotatably connected inside the groove. Two corresponding first motors are installed on the rear side of the fixing bar. The output shaft of the first motor is fixed to the rear end of the connecting shaft. A folding plate is fixed on the surface of the connecting shaft. Four corresponding fixing grooves are provided on the upper sides of the fixing bar and the two folding plates. Suction cups are fixed inside the fixing grooves. The ton bag sling is folded by setting the folding assembly.

[0009] Furthermore, the guide assembly includes a mounting bar, an electric telescopic rod, a connecting frame, a guide rod, a sprocket, a chain and a second motor. The mounting bar is fixed to the rear end of the upper side of the mounting plate, the electric telescopic rod is installed on the front side of the mounting bar, and the telescopic arm of the electric telescopic rod is fixed with a connecting frame. The front side of the connecting frame is rotatably connected to two corresponding guide rods, a sprocket is fixed on the circumferential surface of the guide rod, and the two sprockets are connected by a chain. The second motor is installed on the rear side of the connecting frame, and the output shaft of the second motor is fixed to the rear end of the guide rod on the left side. The input end of the second motor is electrically connected to the output end of the external control switch group, and the ton bag sling is guided by setting the guide assembly.

[0010] Furthermore, the adsorption assembly includes an air pump, a connecting barrel and an air suction hose. The air pump is installed on the lower side of the mounting plate. The connecting barrel is fixed inside the air suction hole of the air pump. Four corresponding air suction hoses are fixed on the circumferential surface of the connecting barrel. The end of the air suction hose away from the connecting barrel is fixed inside the air outlet of the suction cup. The input end of the air pump is electrically connected to the output end of the external control switch group. The ton bag sling is adsorbed by setting the adsorption assembly.

[0011] Furthermore, the exhaust assembly includes an exhaust pipe and a solenoid valve. An exhaust hole is opened on the circumferential surface of the connecting barrel, an exhaust pipe is fixed inside the exhaust hole, and a solenoid valve is installed on the circumferential surface of the exhaust pipe. The input end of the solenoid valve is electrically connected to the output end of the external control switch group, and the connecting barrel is exhausted by setting the exhaust assembly.

[0012] Furthermore, four corresponding legs are fixed to the lower sides of the mounting plate and the fixing bar, and a bottom plate is fixed to the lower sides of the legs, so that the mounting plate is supported by arranging the legs and the bottom plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the folding and sewing device for ton bag slings has the following advantages:

[0014] By setting up a folding component, the ton bag sling can be placed above the fixed bar when sewing the ton bag sling. After placement, its position is adjusted by the guide component. After adjustment, the ton bag sling is adsorbed by the adsorption component. After adsorption, the two first motors are started to rotate the two folding plates to bend the two ends of the ton bag sling. When the two ends of the ton bag sling are folded to the bottom of the sewing machine head, the sewing machine head is started to complete the sewing. During the whole process, no manual hands are required to approach the sewing machine head, which is not only safe but also improves sewing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the guide assembly of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the adsorption component of the utility model.

[0018] In the figure: 1 mounting plate, 2 sewing machine head, 3 folding assembly, 31 fixing bar, 32 suction cup, 33 connecting shaft, 34 folding plate, 35 first motor, 4 guide assembly, 41 mounting bar, 42 electric telescopic rod, 43 connecting frame, 44 guide rod, 45 sprocket, 46 chain, 47 second motor, 5 adsorption assembly, 51 vacuum pump, 52 connecting barrel, 53 vacuum hose, 6 exhaust assembly, 61 exhaust pipe, 62 solenoid valve, 7 legs, 8 bottom plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3 , this embodiment provides a technical solution: a folding and sewing device for a ton bag sling, comprising a mounting plate 1 and a folding assembly 3;

[0021] Mounting plate 1: The sewing machine head 2 is installed at the front end of the upper side, the guide assembly 4 is installed on the upper side of the mounting plate 1, and the adsorption assembly 5 and the exhaust assembly 6 are installed on the lower side of the mounting plate 1. The adsorption assembly 5 and the exhaust assembly 6 cooperate with each other, and the input end of the sewing machine head 2 is electrically connected to the output end of the external control switch group. The guide assembly 4 includes a mounting bar 41, an electric telescopic rod 42, a connecting frame 43, a guide rod 44, a sprocket 45, a chain 46 and a second motor 47. The rear end of the upper side of the mounting plate 1 is fixed with a mounting bar 41, the front side of the mounting bar 41 is installed with an electric telescopic rod 42, and the telescopic arm of the electric telescopic rod 42 is fixed with a connecting frame 43. The front side of the connecting frame 43 is rotatably connected to two corresponding guide rods 44, and a sprocket 45 is fixed on the circumferential surface of the guide rod 44. The two sprockets 45 are connected by a chain 46. The rear side of the connecting frame 43 is installed with a second motor 47. The output shaft of the second motor 47 is fixed to the rear end of the guide rod 44 on the left side. The input end is electrically connected to the output end of the external control switch group. The adsorption component 5 includes an air pump 51, a connecting barrel 52 and an air extraction hose 53. The air pump 51 is installed on the lower side of the mounting plate 1. The connecting barrel 52 is fixed inside the air extraction hole of the air pump 51. Four corresponding air extraction hoses 53 are fixed on the circumferential surface of the connecting barrel 52. The end of the air extraction hose 53 away from the connecting barrel 52 is fixed inside the air outlet of the suction cup 32. The input end of the air pump 51 is electrically connected to the output end of the external control switch group. The exhaust component 6 includes an exhaust pipe 61 and a solenoid valve 62. An exhaust hole is opened on the circumferential surface of the connecting barrel 52. An exhaust pipe 61 is fixed inside the exhaust hole. A solenoid valve 62 is installed on the circumferential surface of the exhaust pipe 61. The input end of the solenoid valve 62 is electrically connected to the output end of the external control switch group. The exhaust component 6 is provided to exhaust the connecting barrel 52, the adsorption component 5 is provided to adsorb the ton bag sling, and the guide component 4 is provided to guide the ton bag sling.

[0022] Folding component 3: includes a fixing bar 31, a suction cup 32, a connecting shaft 33, a folding plate 34 and a first motor 35. The fixing bar 31 is fixed on the front side of the mounting plate 1. Two corresponding grooves are provided on the left and right sides of the fixing bar 31. The connecting shaft 33 is rotatably connected inside the groove. Two corresponding first motors 35 are installed on the rear side of the fixing bar 31. The output shaft of the first motor 35 is fixed to the rear end of the connecting shaft 33. The folding plate 34 is fixed on the surface of the connecting shaft 33. Four corresponding fixing grooves are provided on the upper sides of the fixing bar 31 and the two folding plates 34. The suction cup 32 is fixed inside the fixing groove. The ton bag sling is folded by setting the folding component 3.

[0023] Among them, four corresponding legs 7 are fixed to the lower side of the mounting plate 1 and the fixing bar 31 , and a bottom plate 8 is fixed to the lower side of the legs 7 . The mounting plate 1 is supported by the legs 7 and the bottom plate 8 .

[0024] The working principle of the folding and sewing device for the ton bag sling provided by the present invention is as follows: first, the ton bag sling is placed above the fixing bar 31, and after placement, the electric telescopic rod 42 is started to make the two guide rods 44 move forward to the top of the ton bag sling, and then the first motor 35 is started to make the two guide rods 44 rotate, and the two guide rods 44 rotate to drive the ton bag sling to move, and its position is adjusted so that the middle part corresponds to the sewing machine head 2, and then the vacuum pump 51 is started to pump air, so that the four suction cups 3 can adsorb the ton bag sling. After adsorption, the electric telescopic rod 42 is controlled to move the ton bag sling. The retraction rod 42 contracts to drive the two guide rods 44 to move backward, and then the two first motors 35 are started to rotate the two folding plates 34 to bend the two ends of the ton bag strap. When the two ends of the ton bag strap are folded to the bottom of the sewing machine head 2, the sewing machine head 2 is started to start sewing. After sewing is completed, the air pump 51 is turned off, and then the solenoid valve 62 is opened to discharge the gas inside the four suction cups 32. After discharge, the ton bag strap can be removed very conveniently. In this case, the sewing of the ton bag strap can be completed. During the whole process, no manual hands are required to approach the sewing machine head, which is not only safe but also improves sewing efficiency.

[0025] It is worth noting that the external control switch group disclosed in the above embodiment is provided with buttons corresponding to the sewing machine head 2, the first motor 35, the second motor 47, the air pump 51, the electric telescopic rod 42 and the solenoid valve 62. The sewing machine head 2 can be freely configured according to the actual application scenario. The first motor 35 and the second motor 47 can use 1LE0003 three-phase asynchronous motors, the air pump 51 can use AQ263 air pumps, the electric telescopic rod 42 can use TGC-A high-thrust electric telescopic rods, and the solenoid valve 62 can use VP3185-205DA1-X81 solenoid valves.

[0026] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A folding and sewing device for ton bag slings, characterized by: It includes a mounting plate (1) and a folding assembly (3); Mounting plate (1): a sewing machine head (2) is mounted on the front end of the upper side, a guide assembly (4) is mounted on the upper side of the mounting plate (1), an adsorption assembly (5) and an exhaust assembly (6) are mounted on the lower side of the mounting plate (1), the adsorption assembly (5) and the exhaust assembly (6) cooperate with each other, and an input end of the sewing machine head (2) is electrically connected to an output end of an external control switch group; A folding assembly (3): comprising a fixing bar (31), a suction cup (32), a connecting shaft (33), a folding plate (34) and a first motor (35); a fixing bar (31) is fixed to the front side of the mounting plate (1); two corresponding grooves are provided on the left and right sides of the fixing bar (31); the connecting shaft (33) is rotatably connected inside the groove; two corresponding first motors (35) are installed on the rear side of the fixing bar (31); the output shaft of the first motor (35) is fixed to the rear end of the connecting shaft (33); a folding plate (34) is fixed to the surface of the connecting shaft (33); four corresponding fixing grooves are provided on the upper sides of the fixing bar (31) and the two folding plates (34); the suction cup (32) is fixed inside the fixing groove.

2. The folding and sewing device for ton bag slings according to claim 1 is characterized in that: The guide assembly (4) comprises a mounting bar (41), an electric telescopic rod (42), a connecting frame (43), a guide rod (44), a sprocket (45), a chain (46) and a second motor (47). The mounting bar (41) is fixed to the rear end of the upper side of the mounting plate (1). The electric telescopic rod (42) is installed on the front side of the mounting bar (41). The connecting frame (43) is fixed on the telescopic arm of the electric telescopic rod (42). The front side of the connecting frame (43) is rotatably connected to two corresponding guide rods (44). A sprocket (45) is fixed on the circumferential surface of the guide rod (44). The two sprockets (45) are connected by a chain (46). The rear side of the connecting frame (43) is installed with a second motor (47). The output shaft of the second motor (47) is fixed to the rear end of the left guide rod (44). The input end of the second motor (47) is electrically connected to the output end of an external control switch group.

3. The folding and sewing device for ton bag straps according to claim 1 is characterized in that: The adsorption assembly (5) includes an air pump (51), a connecting barrel (52) and an air extraction hose (53). The air pump (51) is installed on the lower side of the mounting plate (1). The connecting barrel (52) is fixed inside the air extraction hole of the air pump (51). Four corresponding air extraction hoses (53) are fixed on the circumferential surface of the connecting barrel (52). One end of the air extraction hose (53) away from the connecting barrel (52) is fixed inside the air outlet of the suction cup (32). The input end of the air pump (51) is electrically connected to the output end of the external control switch group.

4. The folding and sewing device for ton bag straps according to claim 3 is characterized in that: The exhaust assembly (6) comprises an exhaust pipe (61) and a solenoid valve (62). An exhaust hole is provided on the circumferential surface of the connecting barrel (52). The exhaust pipe (61) is fixed inside the exhaust hole. The solenoid valve (62) is installed on the circumferential surface of the exhaust pipe (61). The input end of the solenoid valve (62) is electrically connected to the output end of an external control switch group.

5. The folding and sewing device for ton bag straps according to claim 1 is characterized in that: Four corresponding legs (7) are fixed to the lower sides of the mounting plate (1) and the fixing strip (31), and a bottom plate (8) is fixed to the lower sides of the legs (7).