Dye liquor filtering device of airflow dyeing machine
Through the multi-stage filtration system and cleaning device, the impurity blockage problem during the reflow filtration of dye liquid in the air flow dyeing machine is solved, and efficient dye filtration and cleaning is achieved, improving the dyeing effect.
Patent Information
- Application Number
- CN202422555116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
When the dye liquid in the airflow dyeing machine is refluxed and filtration, impurities block the filter net, resulting in insufficient amount of dye liquid at the airflow nozzle and poor dyeing effect.
A multi-stage filtration system is adopted, including the first filter plate, the second filter plate and the third filter plate. The sliding cleaning is driven by the driving part, and the impurities are cleaned with the cleaning roller and the water spray part to achieve multi-stage filtration and convenient cleaning.
It effectively reduces impurities blockage on the filter plate, improves the filtration effect and recycling efficiency of the dyeing liquid, and ensures the dyeing quality.
Smart Images

Figure CN223240373U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of airflow dyeing machines, and in particular to a dye liquor filtering device for airflow dyeing machines. Background Art
[0002] Compared with traditional liquid flow dyeing machines, air flow dyeing machines circulate fabrics through gas channels containing moisture or water vapor. There is no need to transport fabrics with dye liquor or water medium. Almost all fiber materials and their mixtures can be bleached and dyed.
[0003] In the related art, reference can be made to the invention patent with authorization announcement number CN112176576B, which discloses an airflow dyeing machine. Two sets of cloth turning mechanisms are symmetrically provided in the cloth inlet channel. When the cloth passes through the cloth outlet channel, the fan sprays high-pressure gas to blow the cloth into a rope shape. A cloth turning mechanism is provided, and the cloth brushing roller is used to rub the cloth to break up the rope-shaped cloth to avoid uneven dyeing. By providing a dehydration mechanism, when the cloth dyeing is completed, one end of the cloth is pulled out of the cylinder body and the cloth is wound around the cloth winding roller. The cloth winding roller rotates and drives the cloth to move, and then one end of the cloth is wound between the upper squeezing roller and the lower squeezing roller. The upper squeezing roller slides into the sliding groove, and gravity is used to press the cloth, thereby squeezing out excess dye on the cloth.
[0004] Usually the dye liquid needs to be filtered before it is recycled and reused. However, when the dye liquid is filtered, impurities may clog the filter, resulting in insufficient dye liquid output from the air flow nozzle and poor dyeing effect. Utility Model Content
[0005] In order to solve the problem that impurities clog the filter screen during dye liquid reflux filtration, the dye liquid output at the air flow nozzle is insufficient, and the dyeing effect is poor, the present application provides a dye liquid filtration device for an air flow dyeing machine.
[0006] The present application provides a dye liquor filtering device for an airflow dyeing machine adopts the following technical solution:
[0007] A dye liquid filtering device for an air flow dyeing machine comprises a filter box, a water inlet pipe and a water outlet pipe, one end of the water inlet pipe is connected to the air flow dyeing machine, the filter box is arranged on one side of the air flow dyeing machine, the water inlet pipe is connected to one side of the filter box, the water outlet pipe is arranged at one side of the filter box, one end of the water outlet pipe is connected to a circulation pump, the circulation pump is connected to a mixing barrel of the air flow dyeing machine, a filter assembly is arranged in the filter box, the filter assembly comprises a first filter plate, a second filter plate and a third filter plate which are parallel to each other and distributed in sequence, the first filter plate, the second filter plate and the third filter plate are all slidably mounted on the filter box, the filter box is provided with a driving member for driving the filter assembly to slide, and the filter box is provided with cleaning members at the first filter plate, the second filter plate and the third filter plate.
[0008] By adopting the above technical solution, the dye liquid in the air flow dyeing machine enters the filter box through the water inlet pipe, is filtered in sequence by the first filter plate, the second filter plate and the third filter plate, and is transported to the circulation pump through the water outlet pipe. The circulation pump transports the dye liquid to the mixing barrel for mixing and then recycles it. When it is necessary to clean each filter plate, the driving member drives the first filter plate, the second filter plate and the third filter plate to slide out of the filter box. At this time, the cleaning member cleans the filter plate. After cleaning, each filter plate returns to its original position. The cleaning operation is more convenient, and the probability of impurities clogging the filter plate is reduced.
[0009] Optionally, a plurality of first mesh holes are provided on the first filter plate, a plurality of second mesh holes are provided on the second filter plate, and a plurality of third mesh holes are provided on the third filter plate. The positions of the first mesh holes, the second mesh holes and the third mesh holes are distributed correspondingly, the aperture of the first mesh hole is larger than the aperture of the second mesh hole, and the aperture of the second mesh hole is larger than the aperture of the third mesh hole.
[0010] By adopting the above technical solution, the reflux dye solution is filtered through the first mesh, the second mesh and the third mesh in sequence, and the multi-stage filtration effect is better.
[0011] Optionally, the cleaning member includes a cleaning roller, which is rotatably mounted on the filter box, and is provided with bristles, one end of which is in contact with a side surface of the first filter plate, and the same cleaning roller is provided at the second filter plate and the third filter plate.
[0012] By adopting the above technical solution, when the first filter plate, the second filter plate and the third filter plate slide out of the filter box, the bristles on the cleaning roller clean the impurities on each filter plate, and the synchronous cleaning operation during sliding is convenient.
[0013] Optionally, the driving member includes a driving cylinder and a connecting plate, the driving cylinder is arranged on one side of the filter box, the connecting plate is arranged at one end of the piston rod of the driving cylinder, and the connecting plate is respectively connected to the first filter plate, the second filter plate and the third filter plate.
[0014] By adopting the above technical solution, the driving cylinder drives the connecting plate to move and simultaneously drives the first filter plate, the second filter plate and the third filter plate to slide downward, and the driving operation is more convenient.
[0015] Optionally, a water spray component is provided on the filter box, and the water spray component includes a water spray pipe and a nozzle. The water spray pipe is provided on the filter box and is located on one side of the cleaning roller. The nozzle is provided on the water spray pipe and is connected to the water spray pipe. The nozzle is provided toward one side of the cleaning roller, and one end of the water spray pipe is connected to an external water pipe.
[0016] By adopting the above technical solution, when the first filter plate, the second filter plate and the third filter plate are slid out, the nozzle on the water spray pipe sprays water to clean each filter plate, and some impurities remaining on the filter plate are cleaned out to one side. At the same time, the cleaning roller rotates to clean, reducing the probability of impurities remaining.
[0017] Optionally, a collecting trough is provided on the filter box at the lower side of the water spray pipe and the cleaning roller, and a collecting pipe is provided on one side of the collecting trough.
[0018] By adopting the above technical solution, the collection tank collects the flushing water and discharges it through the collection pipe, which is convenient for unified collection and processing.
[0019] Optionally, an elastic pressing member is provided on one side of the cleaning roller, and the elastic pressing member includes a spring and a slider. The slider is slidably installed on the filter box, and both ends of the cleaning roller are rotatably connected to the slider. The spring is provided on the filter box, and the slider is connected to one end of the spring.
[0020] By adopting the above technical solution, the spring pushes the slider and then pushes the cleaning roller to press against one side of the first filter plate, the second filter plate and the third filter plate, thereby achieving a better cleaning effect on each filter plate.
[0021] Optionally, an adjusting screw is provided on the filter box, a top plate is provided on one side of the adjusting screw, and the spring is provided on one side connected to the top plate.
[0022] By adopting the above technical solution, the adjusting screw is rotated to adjust the position of the spring and the tightening effect on the cleaning roller.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The dye liquid in the airflow dyeing machine enters the filter box through the water inlet pipe, is filtered in sequence by the first filter plate, the second filter plate and the third filter plate, and is transported to the circulation pump through the water outlet pipe. The circulation pump transports the dye liquid to the mixing barrel for mixing and then recycles it. When it is necessary to clean each filter plate, the driving member drives the first filter plate, the second filter plate and the third filter plate to slide out of the filter box. At this time, the cleaning roller cleans the filter plate. After cleaning, each filter plate returns to its original position. The cleaning operation is more convenient and reduces the probability of impurities clogging the filter plate.
[0025] 2. The nozzle on the water spray pipe sprays water to clean each filter plate, and removes some impurities remaining on the filter plate to one side. At the same time, the cleaning roller rotates to clean, reducing the probability of impurities remaining;
[0026] 3. The collection tank collects the flushing water and discharges it through the collection pipe for unified collection and treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of this application.
[0028] Figure 2 It is a schematic diagram of the three-dimensional structure of the first filter plate, the second filter plate and the third filter plate of the present application when they are slid and taken out.
[0029] Figure 3 It is an enlarged schematic diagram of the three-dimensional structure of part A of this application.
[0030] Those skilled in the art will appreciate that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be exaggerated relative to other elements to help improve understanding of the embodiments of the present invention.
[0031] Figure markings: 1. Filter box; 11. Water inlet pipe; 12. Water outlet pipe; 13. Collection tank; 14. Collection pipe; 2. Filter assembly; 21. First filter plate; 211. First mesh; 22. Second filter plate; 221. Second mesh; 23. Third filter plate; 231. Third mesh; 3. Driving member; 31. Driving cylinder; 32. Connecting plate; 4. Cleaning member; 41. Cleaning roller; 5. Water spraying member; 51. Water spraying pipe; 52. Nozzle; 6. Elastic pressing member; 61. Spring; 62. Slider; 63. Adjusting screw; 64. Top plate. DETAILED DESCRIPTION
[0032] The present application is further described in detail below with reference to the accompanying drawings.
[0033] The present application discloses a dye liquor filtering device for an air flow dyeing machine, referring to Figure 1, including a filter box 1, a water inlet pipe 11 and a water outlet pipe 12. The filter box 1 is arranged on one side of the airflow dyeing machine. The water inlet pipe 11 and the water outlet pipe 12 are respectively arranged on both sides of the length direction of the filter box 1. One end of the water inlet pipe 11 is connected to the airflow dyeing machine, and one end of the water outlet pipe 12 is connected to a circulation pump, which is connected to the mixing barrel of the airflow dyeing machine.
[0034] Reference Figure 2 A filter assembly 2 is provided in the filter box 1, and the filter assembly 2 includes a first filter plate 21, a second filter plate 22 and a third filter plate 23 parallel to each other. The first filter plate 21 is located on the side facing the water inlet pipe 11, and the third filter plate 23 is located on the side facing the water outlet pipe 12. The second filter plate 22 is located between the first filter plate 21 and the third filter plate 23. The first filter plate 21, the second filter plate 22 and the third filter plate 23 are all vertically arranged and vertically slidably installed on the filter box 1. The dye liquid in the air flow dyeing machine enters the filter box 1 through the water inlet pipe 11, and is filtered in turn by the first filter plate 21, the second filter plate 22 and the third filter plate 23, and then is transported to the circulation pump through the water outlet pipe 12. The circulation pump transports the dye to the mixing barrel for mixing and then recycles it.
[0035] Reference Figure 2 The filter box 1 is provided with a driving member 3, and cleaning members 4 are provided on the first filter plate 21, the second filter plate 22, and the third filter plate 23. When it is necessary to clean each filter plate, the driving member 3 drives the first filter plate 21, the second filter plate 22, and the third filter plate 23 to slide out of the filter box 1. At this time, the cleaning member 4 cleans the filter plates. After cleaning, each filter plate returns to its original position. The cleaning operation is more convenient and the probability of impurities clogging the filter plates is reduced.
[0036] Reference Figure 2 The first filter plate 21 is provided with a plurality of first mesh holes 211, the second filter plate 22 is provided with a plurality of second mesh holes 221, and the third filter plate 23 is provided with a plurality of third mesh holes 231. The positions of the first mesh holes 211, the second mesh holes 221, and the third mesh holes 231 are correspondingly distributed. The aperture of the first mesh hole 211 is larger than the aperture of the second mesh hole 221, and the aperture of the second mesh hole 221 is larger than the aperture of the third mesh hole 231. The reflowing dye liquor is filtered through the first mesh holes 211, the second mesh holes 221, and the third mesh holes 231 in sequence, and the multi-stage filtration has a better filtering effect.
[0037] Reference Figure 1 and Figure 2The driving member 3 includes a driving cylinder 31 and a connecting plate 32. The driving cylinder 31 is vertically arranged on one side of the filter box 1, with one end of the piston rod of the driving cylinder 31 facing upward. The connecting plate 32 is arranged at one end of the piston rod of the driving cylinder 31. The connecting plate 32 is arranged horizontally and is respectively connected to the upward side surfaces of the first filter plate 21, the second filter plate 22, and the third filter plate 23. The driving cylinder 31 drives the connecting plate 32 to move, and at the same time drives the first filter plate 21, the second filter plate 22, and the third filter plate 23 to slide up and down, making the driving operation relatively convenient.
[0038] Reference Figure 2 and Figure 3 The cleaning member 4 includes a cleaning roller 41, which is rotatably mounted on the upper side of the filter box 1 and distributed along the width of the filter box 1. The cleaning roller 41 is located on the side of the first filter plate 21, the second filter plate 22, and the third filter plate 23 facing the water inlet pipe 11. The cleaning roller 41 is provided with bristles, one end of which is in contact with one side of the first filter plate 21. When the first filter plate 21, the second filter plate 22, and the third filter plate 23 slide out of the filter box 1, the bristles on the cleaning roller 41 clean impurities on each filter plate, and cleaning is performed synchronously during sliding.
[0039] Reference Figure 2 and Figure 3 The filter box 1 is provided with a water spraying member 5, which includes a water spraying pipe 51 and a nozzle 52. The water spraying pipe 51 is provided on the filter box 1 and is arranged parallel to the cleaning roller 41. The water spraying pipe 51 is provided on the first filter plate 21, the second filter plate 22, and the third filter plate 23 on the side away from the cleaning roller 41. The nozzle 52 is provided on the water spraying pipe 51 and is connected to the water spraying pipe 51. The nozzle 52 is provided on the side of the cleaning roller 41. One end of the water spraying pipe 51 is connected to an external water pipe. When the first filter plate 21, the second filter plate 22, and the third filter plate 23 are slid and removed, the nozzle 52 on the water spraying pipe 51 sprays water to spray and rinse each filter plate, cleaning some impurities remaining on the filter plate to one side. At the same time, the cleaning roller 41 rotates to clean, reducing the probability of impurities remaining. When not in use, the cleaning roller 41 can also be rinsed through the water spraying pipe 51.
[0040] Reference Figure 1 A collecting tank 13 is provided on the filter box 1 at the lower side of the water spray pipe 51 and the cleaning roller 41, and a collecting pipe 14 is provided on one side of the collecting tank 13. The collecting tank 13 collects the flushing water under the flushing and discharges it through the collecting pipe 14, which is convenient for unified collection and processing.
[0041] Reference Figure 3An elastic pressing member 6 is provided on one side of the cleaning roller 41. The elastic pressing member 6 includes a spring 61 and a slider 62. The slider 62 is slidably mounted on the filter box 1. The two ends of the cleaning roller 41 are rotatably connected to the sliders 62 on opposite sides. The spring 61 is provided on the filter box 1, and the slider 62 is connected to one end of the spring 61. The spring 61 pushes the slider 62, which in turn pushes the cleaning roller 41 to press against one side of the first filter plate 21, the second filter plate 22, and the third filter plate 23, thereby achieving a better cleaning effect on each filter plate.
[0042] Reference Figure 3 An adjusting screw 63 is threadedly mounted on the filter box 1, and a top plate 64 is slidably mounted on the filter box 1. One side of the top plate 64 is rotatably connected to one end of the adjusting screw 63. A spring 61 is provided on the side of the top plate 64 facing away from the adjusting screw 63. By rotating the adjusting screw 63, the position of the spring 61 is adjusted, thereby adjusting the tightening effect on the cleaning roller 41.
[0043] The implementation principle of the dye liquid filtering device of an air flow dyeing machine in the embodiment of the present application is as follows: the dye liquid in the air flow dyeing machine enters the filter box 1, is filtered in sequence by the first filter plate 21, the second filter plate 22 and the third filter plate 23, is transported to the circulation pump through the outlet pipe 12, is transported to the mixing barrel for mixing and then recycled. When it is necessary to clean each filter plate, the driving cylinder 31 drives the first filter plate 21, the second filter plate 22 and the third filter plate 23 to slide out of the filter box 1. At this time, the cleaning roller 41 cleans the filter plate, and the water spray pipe 51 on one side sprays water to rinse the filter plate. After cleaning, each filter plate returns to its position.
[0044] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A dye liquor filtering device for an air flow dyeing machine, comprising a filter box (1), a water inlet pipe (11) and a water outlet pipe (12), wherein one end of the water inlet pipe (11) is connected to the air flow dyeing machine, the filter box (1) is arranged on one side of the air flow dyeing machine, the water inlet pipe (11) is connected to one side of the filter box (1), the water outlet pipe (12) is arranged on one side of the filter box (1), one end of the water outlet pipe (12) is connected to a circulation pump, and the circulation pump is connected to a mixing barrel of the air flow dyeing machine, characterized in that: A filter assembly (2) is provided in the filter box (1), and the filter assembly (2) comprises a first filter plate (21), a second filter plate (22), and a third filter plate (23) which are parallel to each other and distributed in sequence. The first filter plate (21), the second filter plate (22), and the third filter plate (23) are all slidably mounted on the filter box (1). The filter box (1) is provided with a driving member (3) for driving the filter assembly (2) to slide. Cleaning members (4) are provided on the filter box (1) at the first filter plate (21), the second filter plate (22), and the third filter plate (23).
2. The dye liquor filter device for an air flow dyeing machine according to claim 1, wherein: The first filter plate (21) is provided with a plurality of first mesh holes (211), the second filter plate (22) is provided with a plurality of second mesh holes (221), and the third filter plate (23) is provided with a plurality of third mesh holes (231). The positions of the first mesh holes (211), the second mesh holes (221), and the third mesh holes (231) are correspondingly distributed. The aperture of the first mesh hole (211) is larger than the aperture of the second mesh hole (221), and the aperture of the second mesh hole (221) is larger than the aperture of the third mesh hole (231).
3. The dye liquor filter device for an air flow dyeing machine according to claim 1, wherein: The cleaning member (4) comprises a cleaning roller (41), the cleaning roller (41) being rotatably mounted on the filter box (1), the cleaning roller (41) being provided with bristles, one end of the bristles being in contact with a side surface of the first filter plate (21), and the second filter plate (22) and the third filter plate (23) being provided with the same cleaning roller (41).
4. The dye liquor filter device for an air flow dyeing machine according to claim 1, wherein: The driving member (3) comprises a driving cylinder (31) and a connecting plate (32), wherein the driving cylinder (31) is arranged on one side of the filter box (1), and the connecting plate (32) is arranged at one end of the piston rod of the driving cylinder (31), and the connecting plate (32) is respectively connected to the first filter plate (21), the second filter plate (22), and the third filter plate (23).
5. The dye liquor filtering device for an air flow dyeing machine according to claim 3, characterized in that: The filter box (1) is provided with a water spraying member (5), the water spraying member (5) comprising a water spraying pipe (51) and a nozzle (52), the water spraying pipe (51) being provided on the filter box (1) and being located at one side of the cleaning roller (41), the nozzle (52) being provided on the water spraying pipe (51) and being in communication with the water spraying pipe (51), the nozzle (52) being provided toward one side of the cleaning roller (41), and one end of the water spraying pipe (51) being connected to an external water pipe.
6. The dye liquor filtering device for an air flow dyeing machine according to claim 5, characterized in that: A collecting trough (13) is provided on the filter box (1) below the water spray pipe (51) and the cleaning roller (41), and a collecting pipe (14) is provided on one side of the collecting trough (13).
7. The dye liquor filtering device for an air flow dyeing machine according to claim 3, characterized in that: An elastic pressing member (6) is provided on one side of the cleaning roller (41), and the elastic pressing member (6) includes a spring (61) and a slider (62). The slider (62) is slidably mounted on the filter box (1), and both ends of the cleaning roller (41) are rotatably connected to the slider (62). The spring (61) is provided on the filter box (1), and the slider (62) is connected to one end of the spring (61).
8. The dye liquor filtering device for an air flow dyeing machine according to claim 7, characterized in that: The filter box (1) is provided with an adjusting screw (63), a connecting plate (32) is provided on one side of the adjusting screw (63), and the spring (61) is provided on one side of the connecting plate (32).
Citation Information
Patent Citations
An airflow dyeing machine
CN112176576B