Cloth base shaping device for polyester fabric production

Abstract

The utility model belongs to the technical field of polyester fabric production equipment, and particularly relates to a fabric base shaping device for polyester fabric production, which comprises an operation box, a mounting plate is fixedly mounted on the rear side of the operation box, a motor is fixedly mounted at the top of the mounting plate, a winding mechanism is arranged on an output shaft of the motor, and an unwinding mechanism and a guide mechanism are arranged in the operation box; a heat setting mechanism is arranged on the inner wall of the top of the operation box, a cleaning mechanism is arranged on the inner wall of the rear side of the operation box, a dust collector is arranged on the rear side of the operation box, two dust collection pipes are arranged on the inner wall of the rear side of the operation box, the rear ends of the dust collection pipes are connected with the dust collector, and dust collection hoods are arranged on the left sides of the dust collection pipes. The cloth cleaning device is reasonable in design, through the arrangement of the cleaning mechanism, dust on the top face and the bottom face of cloth can be cleaned at the same time through the cleaning brush on the cleaning roller, the purpose of fully cleaning the dust on the cloth can be achieved, and then the purpose of avoiding the influence on the production quality of the cloth can be achieved.

Description

Technical Field

[0001] The present application relates to the technical field of polyester fabric production equipment, and in particular to a cloth base shaping device for polyester fabric production. Background Art

[0002] Polyester fabric is a common synthetic fiber used in everyday clothing. Its greatest advantages are its excellent wrinkle resistance and shape retention, making it suitable for outerwear, bags, tents, and other outdoor products. Polyester has a wide range of uses, including clothing and industrial products. Flame-retardant polyester, due to its permanent flame retardancy, has a wide range of applications. In addition to playing an irreplaceable role in industrial textiles, building interiors, and vehicle interiors, it also plays a significant role in protective clothing.

[0003] Currently, a Chinese patent application with publication number CN216338483U discloses a fabric base shaping device for polyester fabric production, comprising a workbench with a shaping mechanism fixed to one end of the top of the workbench. The shaping mechanism comprises a first mounting plate and a servo motor mounted to an outer wall of one side of the first mounting plate. The shaping mechanism, when fabric is conveyed on top of the workbench, rotates a brush roller to clean the fabric surface with its bristles, brushing off any dust adsorbed on the fabric. The ironing roller then irons the fabric to smooth it, reducing labor, improving work efficiency, and reducing costs. An exhaust fan draws air from the connecting pipe, drawing the dust brushed off the fabric into the intubation tube. The dust then enters the connecting pipe through the square tube and is discharged by the exhaust fan, preventing airborne dust from being re-adsorbed on the fabric.

[0004] In actual use, it is found that the existing device can only clean the dust on one side of the cloth, but cannot clean the dust on both sides of the cloth at the same time. There is a problem of insufficient cleaning of the dust on the cloth surface, which in turn affects the quality of cloth production. Therefore, we propose a cloth base shaping device for polyester cloth production to solve the above problem. Utility Model Content

[0005] The purpose of this application is to solve the shortcomings of the prior art: insufficient cleaning of dust on the surface of the fabric, which in turn affects the quality of fabric production, and to propose a fabric base shaping device for polyester fabric production.

[0006] In order to achieve the above objectives, this application adopts the following technical solutions:

[0007] A cloth base shaping device for polyester cloth production comprises an operating box, a mounting plate fixedly mounted on the rear side of the operating box, a motor fixedly mounted on the top of the mounting plate, a winding mechanism provided on the motor output shaft, and an unwinding mechanism and a material guiding mechanism provided in the operating box; a heat shaping mechanism provided on the top inner wall of the operating box, a cleaning mechanism provided on the rear inner wall of the operating box, a dust collector provided on the rear side of the operating box, two dust suction pipes provided on the rear inner wall of the operating box, the rear ends of the dust suction pipes being connected to the dust cleaners, a dust hood provided on the left side of the dust suction pipes, a box door provided on the front side of the operating box, a controller provided on the front side of the box door, and the controller being electrically connected to the motor.

[0008] Preferably, the winding mechanism includes a winding shaft and a winding roller. The winding shaft is rotatably installed on the inner wall of the rear side of the operating box. The winding shaft is located on the left side of the dust suction pipe. The motor output shaft is fixedly connected to the rear end of the winding shaft. A winding roller is fixedly provided on the winding shaft, and cloth is wound on the winding roller.

[0009] Preferably, the unwinding mechanism includes an unwinding shaft and an unwinding roller. The unwinding shaft is rotatably installed on the inner wall of the rear side of the operating box. The rear end of the unwinding shaft extends to the outside of the operating box. The unwinding shaft is located on the right side of the dust suction pipe. The unwinding roller is fixedly sleeved on the unwinding shaft, and the unwinding roller is adapted to the cloth.

[0010] Preferably, the material guiding mechanism includes two material guiding rollers, and the two material guiding rollers are rotatably installed on the inner wall of the rear side of the operating box. The material guiding rollers are located between the winding shaft and the unwinding shaft, and the dust suction pipe is located between the two material guiding rollers, and the material guiding rollers are adapted to the cloth.

[0011] Preferably, the heat setting mechanism includes a fan shell, a wind cover, a fan, a heating wire and an air outlet. The fan shell is fixedly installed on the inner wall of the top of the operating box, and a wind cover is provided below the fan shell. The inner walls on both sides of the fan shell are provided with the same heating wire and the same fan. The fan is located below the heating wire. The air outlet is provided at the bottom of the wind cover, and the air outlet is adapted to the fabric. The fan, heating wire and controller are electrically connected.

[0012] Preferably, the cleaning mechanism includes two cleaning shafts and two cleaning rollers. The two cleaning shafts are rotatably installed on the inner wall of the rear side of the operating box. The rear end of the cleaning shaft extends to the outside of the operating box. The cleaning shaft is located between a material guide roller and a dust suction pipe. A cleaning roller is fixed on the cleaning shaft. A cleaning brush is provided on the outside of the cleaning roller. The cleaning brush is adapted to the cloth. A geared mechanism is provided between the two cleaning shafts, and a transmission mechanism is provided between a cleaning shaft and the unwinding shaft.

[0013] Preferably, the gear mechanism includes two gears, and the rear ends of the two cleaning shafts are fixedly sleeved with gears. The two gears are both located at the rear side of the operating box, and the two gears are meshed with each other.

[0014] Preferably, the transmission mechanism includes two transmission wheels and a transmission belt, and a transmission wheel is fixedly provided on the cleaning shaft and the rear end of the unwinding shaft. The transmission wheel is located on the rear side of the gear, and the transmission sleeves on the two transmission wheels are provided with the same transmission belt.

[0015] Beneficial effects of this application:

[0016] 1. Through the cooperation of the motor, winding shaft, winding roller, unwinding shaft and unwinding roller, the motor can drive the winding roller to rotate, so as to achieve the purpose of uniformly winding the fabric through the winding roller, and drive the unwinding roller and unwinding shaft to rotate;

[0017] 2. Through the cooperation of the unwinding shaft, two transmission wheels, transmission belts, two cleaning shafts and gears, the unwinding shaft can drive the two cleaning shafts to rotate, and can drive the two cleaning rollers to rotate in the opposite direction of the cloth winding at the same time. The cleaning brushes on the cleaning rollers can simultaneously clean the dust on the top and bottom surfaces of the cloth, so as to achieve the purpose of fully cleaning the dust on the cloth, thereby avoiding affecting the production quality of the cloth;

[0018] 3. Through the cooperation of the heating wire, the fan and the air outlet, the fan can rotate to generate airflow. The airflow is heated when passing through the heating wire. The heated airflow is blown toward the fabric through the air outlet at the bottom of the wind cover, which can achieve the purpose of heat setting the fabric.

[0019] 4. Through the cooperation of the vacuum cleaner, the vacuum tube and the dust hood, the vacuum cleaner can suck away the dust and impurities cleaned from the cloth through the vacuum tube and the dust hood, thereby maintaining a clean environment in the operation box and preventing dust from contaminating the cloth again. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a cloth base shaping device for polyester cloth production proposed in this application;

[0021] Figure 2 This is a schematic diagram of the main cross-sectional structure of a cloth base shaping device for polyester cloth production proposed in this application;

[0022] Figure 3 This is a rear structural schematic diagram of a cloth base shaping device for polyester cloth production proposed in this application;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the dust collection tube and dust collection hood of a cloth base shaping device for polyester cloth production proposed in this application.

[0024] In the figure: 1. Operation box; 2. Mounting plate; 3. Motor; 4. Rewinding shaft; 5. Rewinding roller; 6. Unwinding shaft; 7. Unwinding roller; 8. Cleaning shaft; 9. Cleaning roller; 10. Fan housing; 11. Air hood; 12. Fan; 13. Heating wire; 14. Air outlet; 15. Guide roller; 16. Vacuum cleaner; 17. Vacuum tube; 18. Vacuum hood; 19. Fabric; 20. Drive wheel; 21. Drive belt; 22. Gear; 23. Box door; 24. Controller. DETAILED DESCRIPTION

[0025] The technical solutions of this application will be described clearly and completely below with reference to specific embodiments. Obviously, the embodiments described are only a portion of the embodiments of this application, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of this application without creative effort are also within the scope of protection of this application.

[0026] Reference Figure 1-4 A cloth base shaping device for polyester cloth production includes an operation box 1, a mounting plate 2 is fixedly installed on the rear side of the operation box 1, a motor 3 is fixedly installed on the top of the mounting plate 2, a winding mechanism is provided on the output shaft of the motor 3, and an unwinding mechanism and a material guiding mechanism are provided in the operation box 1; a heat setting mechanism is provided on the top inner wall of the operation box 1, a cleaning mechanism is provided on the rear inner wall of the operation box 1, a dust cleaner 16 is provided on the rear side of the operation box 1, two dust suction pipes 17 are provided on the rear inner wall of the operation box 1, the rear end of the dust suction pipe 17 is connected to the dust cleaner 16, and a dust hood 18 is provided on the left side of the dust suction pipe 17, a box door 23 is provided on the front side of the operation box 1, and a controller 24 is provided on the front side of the box door 23, and the controller 24 is electrically connected to the motor 3.

[0027] In this embodiment, the winding mechanism includes a winding shaft 4 and a winding roller 5. The winding shaft 4 is rotatably installed on the inner wall of the rear side of the operating box 1. The winding shaft 4 is located on the left side of the dust suction pipe 17. The output shaft of the motor 3 is fixedly connected to the rear end of the winding shaft 4. A winding roller 5 is fixedly sleeved on the winding shaft 4, and the cloth 19 is wound on the winding roller 5. By providing a winding mechanism, the motor 3 can drive the winding roller 5 to rotate, so that the purpose of uniformly winding the cloth 19 through the winding roller 5 can be achieved.

[0028] In this embodiment, the unwinding mechanism includes an unwinding shaft 6 and an unwinding roller 7. The unwinding shaft 6 is rotatably installed on the inner wall of the rear side of the operating box 1. The rear end of the unwinding shaft 6 extends to the outside of the operating box 1. The unwinding shaft 6 is located on the right side of the dust suction pipe 17. The unwinding roller 7 is fixedly sleeved on the unwinding shaft 6. The unwinding roller 7 is adapted to the cloth 19. By providing an unwinding mechanism, the unwinding roller 7 and the unwinding shaft 6 can be driven to rotate during the winding process of the cloth 19, so as to drive a transmission wheel 20 to rotate.

[0029] In this embodiment, the material guiding mechanism includes two material guiding rollers 15. Two material guiding rollers 15 are rotatably installed on the inner wall of the rear side of the operating box 1. The material guiding rollers 15 are located between the winding shaft 4 and the unwinding shaft 6. The dust suction pipe 17 is located between the two material guiding rollers 15. The material guiding rollers 15 are adapted to the cloth 19. By providing a material guiding mechanism, the two material guiding rollers 15 are rotated to guide the cloth 19 to move along a specific path in the operating box 1, thereby ensuring that the cloth 19 can smoothly pass through the heat setting mechanism and the cleaning mechanism from the unwinding roller 7 and finally reach the winding roller 5.

[0030] In this embodiment, the heat setting mechanism includes a fan shell 10, a wind cover 11, a fan 12, a heating wire 13 and an air outlet 14. The fan shell 10 is fixedly installed on the top inner wall of the operating box 1, and the wind cover 11 is arranged below the fan shell 10. The inner walls on both sides of the fan shell 10 are provided with the same heating wire 13 and the same fan 12. The fan 12 is located below the heating wire 13. The air outlet 14 is provided at the bottom of the wind cover 11. The air outlet 14 is adapted to the fabric 19. The fan 12, the heating wire 13 and the controller 24 are electrically connected. By providing a heat setting mechanism, the fan 12 rotates to generate airflow, and the airflow is heated when passing through the heating wire 13. The heated airflow is blown toward the fabric 19 through the air outlet 14 at the bottom of the wind cover 11, which can achieve the purpose of heat setting the fabric 19.

[0031] In this embodiment, the cleaning mechanism includes two cleaning shafts 8 and two cleaning rollers 9. Two cleaning shafts 8 are rotatably installed on the inner wall of the rear side of the operating box 1. The rear end of the cleaning shaft 8 extends to the outside of the operating box 1. The cleaning shaft 8 is located between a guide roller 15 and a dust suction pipe 17. A cleaning roller 9 is fixedly sleeved on the cleaning shaft 8. A cleaning brush is provided on the outside of the cleaning roller 9. The cleaning brush is adapted to the cloth 19. A geared mechanism is provided between the two cleaning shafts 8. A transmission mechanism is provided between a cleaning shaft 8 and the unwinding shaft 6. By providing a cleaning mechanism, the two cleaning shafts 8 are rotated, driving the cleaning brush on the cleaning roller 9 to clean the cloth 19, so that the cleaning brush can remove impurities and dust on the surface of the cloth and improve the quality of the cloth.

[0032] In this embodiment, the gear mechanism includes two gears 22, and the rear ends of the two cleaning shafts 8 are fixed with gears 22. The two gears 22 are located on the rear side of the operating box 1. The two gears 22 are meshed with each other. By providing a gear mechanism, one cleaning shaft 8 can drive the other cleaning shaft 8 to rotate, and the purpose of driving the two cleaning rollers 9 to rotate in the opposite direction of the cloth 19 at the same time can be achieved.

[0033] In this embodiment, the transmission mechanism includes two transmission wheels 20 and a transmission belt 21. A transmission wheel 20 is fixedly provided on a cleaning shaft 8 and the rear end of the unwinding shaft 6. The transmission wheel 20 is located on the rear side of the gear 22. The transmission sleeves on the two transmission wheels 20 are provided with the same transmission belt 21. By providing a transmission mechanism, the unwinding shaft 6 can drive a cleaning shaft 8 to rotate.

[0034] In the present application, when working, first open the box door 23, and pass the cloth 19 on the unwinding roller 7 through the top of the right guide roller 15, between the two dust suction pipes 17, between the two cleaning rollers 9, and the top of the left guide roller 15 in turn, and fix it on the winding roller 5. The motor 3, the heating wire 13, the fan 12 and the dust collector 16 are started at the same time by the controller 24, so that the point motor 3 can drive the winding shaft 4 and the winding roller 5 to rotate, and the purpose of uniformly winding the cloth 19 by the winding roller 5 can be achieved. During the winding process of the cloth 19, the unwinding roller 7 and the unwinding shaft 6 can be driven to rotate, and a cleaning shaft 8 can be driven to rotate through two transmission wheels 20 and a transmission belt 21, and another cleaning shaft 8 can be driven to rotate through two gears 22, so as to drive two cleaning rollers. 9 rotates simultaneously in the opposite direction of the cloth 19 being rolled up, so that the dust on the top and bottom surfaces of the cloth 19 can be cleaned simultaneously by the cleaning brush on the cleaning roller 9, so as to achieve the purpose of fully cleaning the dust on the cloth 19, and thus achieve the purpose of avoiding affecting the production quality of the cloth 19. The vacuum cleaner 16 works to generate suction, and the dust and impurities cleaned off the cloth 19 are sucked away through the dust suction pipe 17 and the dust suction hood 18, so as to achieve the purpose of maintaining a clean environment in the operation box 1 and preventing the dust from contaminating the cloth 19 again. The fan 12 rotates to generate airflow, which is heated when passing through the heating wire 13. The heated airflow is blown toward the cloth 19 through the air outlet 14 at the bottom of the wind hood 11, so as to achieve the purpose of heat setting the cloth 19.

Claims

1. A cloth base shaping device for polyester cloth production, characterized in that: It comprises an operating box (1), a mounting plate (2) is fixedly mounted on the rear side of the operating box (1), a motor (3) is fixedly mounted on the top of the mounting plate (2), a winding mechanism is arranged on the output shaft of the motor (3), and an unwinding mechanism and a material guiding mechanism are arranged inside the operating box (1); The top inner wall of the operation box (1) is provided with a heat setting mechanism, the rear inner wall of the operation box (1) is provided with a cleaning mechanism, the rear side of the operation box (1) is provided with a dust collector (16), the rear inner wall of the operation box (1) is provided with two dust suction pipes (17), the rear ends of the dust suction pipes (17) are connected to the dust collector (16), a dust suction cover (18) is provided on the left side of the dust suction pipes (17), the front side of the operation box (1) is provided with a box door (23), the front side of the box door (23) is provided with a controller (24), and the controller (24) is electrically connected to the motor (3).

2. A cloth base shaping device for polyester cloth production according to claim 1, characterized in that: The rewinding mechanism comprises a rewinding shaft (4) and a rewinding roller (5); the rewinding shaft (4) is rotatably mounted on the inner wall of the rear side of the operating box (1); the rewinding shaft (4) is located on the left side of the dust suction pipe (17); the output shaft of the motor (3) is fixedly connected to the rear end of the rewinding shaft (4); a rewinding roller (5) is fixedly sleeved on the rewinding shaft (4); and a cloth (19) is rolled up on the rewinding roller (5).

3. A cloth base shaping device for polyester cloth production according to claim 1, characterized in that: The unwinding mechanism comprises an unwinding shaft (6) and an unwinding roller (7); the unwinding shaft (6) is rotatably mounted on the inner wall of the rear side of the operating box (1); the rear end of the unwinding shaft (6) extends to the outside of the operating box (1); the unwinding shaft (6) is located on the right side of the dust suction pipe (17); the unwinding roller (7) is fixedly sleeved on the unwinding shaft (6); and the unwinding roller (7) is adapted to the cloth (19).

4. A cloth base shaping device for polyester cloth production according to claim 1, characterized in that: The material guide mechanism includes two material guide rollers (15). The two material guide rollers (15) are rotatably mounted on the inner wall of the rear side of the operating box (1). The material guide rollers (15) are located between the reeling shaft (4) and the unreeling shaft (6). The dust suction pipe (17) is located between the two material guide rollers (15). The material guide rollers (15) are adapted to the cloth (19).

5. The cloth base shaping device for polyester cloth production according to claim 1, characterized in that: The heat setting mechanism includes a fan shell (10), a wind cover (11), a fan (12), a heating wire (13) and an air outlet (14); the fan shell (10) is fixedly mounted on the top inner wall of the operation box (1); a wind cover (11) is provided below the fan shell (10); the inner walls on both sides of the fan shell (10) are provided with the same heating wire (13) and the same fan (12); the fan (12) is located below the heating wire (13); the bottom of the wind cover (11) is provided with an air outlet (14); the air outlet (14) is adapted to the fabric (19); the fan (12), the heating wire (13) and the controller (24) are electrically connected.

6. The cloth base shaping device for polyester cloth production according to claim 1, characterized in that: The cleaning mechanism comprises two cleaning shafts (8) and two cleaning rollers (9). The two cleaning shafts (8) are rotatably mounted on the inner wall of the rear side of the operating box (1). The rear ends of the cleaning shafts (8) extend to the outside of the operating box (1). The cleaning shafts (8) are located between a guide roller (15) and a dust suction pipe (17). A cleaning roller (9) is fixedly sleeved on the cleaning shaft (8). A cleaning brush is provided on the outside of the cleaning roller (9). The cleaning brush is adapted to the cloth (19). A gear mechanism is provided between the two cleaning shafts (8), and a transmission mechanism is provided between one of the cleaning shafts (8) and the unwinding shaft (6).

7. A cloth base shaping device for polyester cloth production according to claim 6, characterized in that: The gear mechanism comprises two gears (22), the rear ends of the two cleaning shafts (8) are fixedly sleeved with gears (22), the two gears (22) are located at the rear side of the operating box (1), and the two gears (22) are meshed with each other.

8. A cloth base shaping device for polyester cloth production according to claim 7, characterized in that: The transmission mechanism comprises two transmission wheels (20) and a transmission belt (21); a transmission wheel (20) is fixedly sleeved on one of the cleaning shafts (8) and the rear end of the unwinding shaft (6); the transmission wheel (20) is located on the rear side of the gear (22); and the transmission sleeves on the two transmission wheels (20) are provided with the same transmission belt (21).

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