High-temperature pneumatic butterfly valve with lengthened valve rod and cooling fins

By lengthening the valve stem and setting a heat sink on the bracket, the problem of poor heat dissipation of the valve plate in high-temperature environment is solved, the stable operation and component protection of the high-temperature pneumatic butterfly valve are achieved, and the operation safety and structural stability are improved.

CN223242097UActive Publication Date: 2025-08-19北京昆仑海岸科技股份有限公司
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Patent Information

Application Number
CN202422789563.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-19
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing high-temperature pneumatic butterfly valves are prone to damage to the control components due to deformation of the valve plate and poor heat dissipation effect in high temperature environments, and the valve stem is short, so they cannot effectively protect the cylinders, solenoid valves and other components.

Method used

The valve stem is designed to lengthen and a heat sink is installed on the bracket to increase the heat transmission distance, and a high-temperature resistant coating is applied to the inner wall of the valve body. The heat sink on the bracket uses high-thermal conductivity materials to enhance the heat dissipation ability of the valve stem and bracket, and is fixed with the valve body bolts through the fixing plate to improve structural stability.

Benefits of technology

It effectively improves the valve's heat dissipation ability and temperature resistance, prevents thermal deformation, protects control elements, and enhances the stability and operating safety of the overall structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223242097U_ABST
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Abstract

The high-temperature pneumatic butterfly valve with the lengthened valve rod provided with the cooling fins comprises a valve seat, a valve body is arranged on one side of the valve seat, a valve plate is arranged in the valve body, the valve rod is arranged on the side, away from the valve seat, of the valve body, a support is arranged on the other side of the valve rod, and a space for the valve rod to pass through is formed in the support. A plurality of cooling fins are arranged on the support, an air cylinder is arranged at one end of the support, and the air cylinder is used for installing a power source for valve action and a control component. The heat dissipation capacity and the temperature resistance of the valve can be improved conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-temperature pneumatic butterfly valves, in particular to a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink. Background Art

[0002] Pneumatic butterfly valves, as a common fluid control device, are widely used in industries such as chemical, petroleum, and electric power. Traditional pneumatic butterfly valves feature a simple design and effectively enable opening, closing, and regulating the flow of fluids. However, with increasing demands on industrial equipment performance, pneumatic butterfly valves, particularly those operating in high-temperature environments, require higher temperature resistance and stability. This not only helps extend the life of the equipment but also ensures safe and reliable process operation.

[0003] However, the existing high-temperature butterfly valve plate is prone to deformation due to high temperature, and some pneumatic high-temperature butterfly valves have short valve stems and poor heat dissipation. The heat on the valve body is more easily transferred to the cylinder and solenoid valve and other control components, which can easily cause damage to the control components. Therefore, the temperature for which it is applicable should not be too high.

[0004] Therefore, how to effectively ensure that the pneumatic butterfly valve can operate stably in a high temperature environment has become a technical problem that needs to be solved urgently. Utility Model Content

[0005] The present application provides a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink, which is convenient for improving the heat dissipation capacity and temperature resistance of the valve.

[0006] This application provides a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink, which adopts the following technical solutions:

[0007] A high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink comprises a valve seat, a valve body is provided on one side of the valve seat, a valve plate is provided in the valve body, a valve stem is provided on the side of the valve body away from the valve seat, a bracket is provided on the other side of the valve stem, a space is provided in the bracket for the valve stem to pass through, a plurality of heat sinks are provided on the bracket, and a cylinder is provided at one end of the bracket, which is used as the power source for the valve movement and the installation of control components.

[0008] By adopting the above technical solution, the utility model designs a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink. When in use, the valve stem in the valve is lengthened, and the lengthened valve stem passes through the bracket and is connected to the cylinder. Since heat is generated in the valve body, the heat transmission distance can be increased by increasing the length of the valve stem, thereby further protecting the pneumatic control components. At the same time, a heat sink is also provided on the bracket, and the heat sink is used to absorb heat, so that the heat transmitted from the valve body is dispersed, thereby improving the temperature resistance and heat dissipation capacity of the valve.

[0009] Preferably, flange leaves are provided on the outer side of the valve body, the flange leaves are provided at both ends of the valve body, and a plurality of connecting holes are provided on the flange leaves.

[0010] By adopting the above technical solution, the flanges are arranged at both ends of the valve body during use, which can facilitate the connection of the butterfly valve to other pipes or equipment, improving the convenience of installation and maintenance. At the same time, the multiple connection holes provided on the flanges can ensure a more stable and reliable connection between the butterfly valve and the pipe or equipment, reducing the risk of leakage.

[0011] Preferably, the inner wall of the valve body is provided with a high-temperature resistant coating, and the high-temperature resistant coating is applied to the inner wall surface of the valve body.

[0012] By adopting the above technical solution, when in use, the high-temperature resistant coating is applied to the inner wall surface of the valve body, which effectively improves the high-temperature resistance of the valve body, extends the service life of the butterfly valve in a high-temperature environment, and reduces the material aging and deformation problems caused by high temperature.

[0013] Preferably, reinforcing ribs are welded on the valve plate, and the reinforcing ribs are radially arranged on the back side of the valve plate to enhance the rigidity of the valve plate.

[0014] By adopting the above technical solution, when in use, radially arranged reinforcing ribs are welded on the valve plate, which effectively enhances the rigidity of the valve plate and improves the stability and service life of the valve plate in a high temperature environment.

[0015] Preferably, a fixing plate is provided on the outer side of the valve stem, the fixing plate is threadedly connected to the valve body bolts, and the valve stem is fixed to the valve body through the valve body bolts and the fixing plate.

[0016] By adopting the above technical solution, when in use, a fixing plate is provided on the outside of the valve stem, which is threadedly connected to the valve body bolts. The valve stem is fixed to the valve body through the valve body bolts and the fixing plate, which effectively enhances the fixing stability of the valve stem, prevents loosening due to thermal expansion and contraction in a high temperature environment, and improves the overall reliability and service life of the valve.

[0017] Preferably, the heat sink is fixed to the bracket by welding, and the heat sinks on the bracket are evenly distributed to ensure heat dissipation effect.

[0018] By adopting the above technical solution, the heat sink is fixed to the bracket by welding during use, ensuring a firm connection between the heat sink and the bracket and improving structural stability. The heat sink is evenly distributed on the bracket, allowing heat to be dissipated quickly and effectively, avoiding local overheating.

[0019] Preferably, a connecting plate is fixedly connected to one end of the bracket close to the cylinder, a plurality of fixing bolts are provided on the connecting plate, and the connecting plate is fixed to the outer side of the cylinder through the fixing bolts.

[0020] By adopting the above technical solution, the connection between the bracket and the cylinder is more secure and reliable when in use, thereby improving the stability of the entire device. At the same time, this connection method is easy to disassemble and maintain, which is conducive to improving work efficiency.

[0021] Preferably, components are provided on one side of the cylinder, and the components facilitate remote control of the valve.

[0022] By adopting the above technical solution, when in use, the setting of the components enables the valve to be remotely controlled, thereby preventing the risk of burns caused by manual operation of the valve by staff, improving the convenience and safety of operation, and is particularly suitable for operation requirements in high temperature environments.

[0023] In summary, this application has the following beneficial effects:

[0024] 1. This utility model designs a high-temperature pneumatic butterfly valve with an extended valve stem and heat sink. The extended valve stem is connected to the cylinder through a bracket, and multiple heat sinks are provided on the bracket. This effectively enhances the heat dissipation capacity of the valve stem and bracket, avoids valve failure caused by thermal deformation in high-temperature environments, and also better protects components.

[0025] 2. This utility model is designed to provide a high-temperature pneumatic butterfly valve with an extended stem and heat sink. The stem is fixed to the valve body through a fixing plate and valve body bolts, which enhances the stability of the overall structure, prevents loosening or falling off due to high temperature, and further ensures the long-term stable operation of the valve.

[0026] 3. The utility model designs a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink. The cylinder serves as the power source for the valve movement and the installation position of the control components, which ensures the accuracy and stability of the valve operation, facilitates remote control, and improves the convenience and safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of an embodiment;

[0028] Figure 2 is a cross-sectional view of an embodiment;

[0029] Explanation of the accompanying symbols: 1. Valve seat; 2. Valve body; 3. Valve plate; 4. Valve stem; 5. Bracket; 6. Heat sink; 7. Cylinder; 8. Flange leaf; 9. Connecting hole; 10. High-temperature resistant coating; 11. Reinforcement rib; 12. Fixing plate; 13. Valve body bolt; 14. Connecting plate; 15. Fixing bolt; 16. Components. DETAILED DESCRIPTION

[0030] The present invention will be described in further detail below with reference to the accompanying drawings. Like components are denoted by like reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0031] The utility model discloses a high-temperature pneumatic butterfly valve with an extended valve stem and a heat sink. Figure 1 and Figure 2 As shown, it includes a valve seat 1, a valve body 2 is provided on one side of the valve seat 1, the height of the valve seat 1 and the entire valve body 2 is 625 mm, the inner wall of the valve body 2 is provided with a high-temperature resistant coating 10, and the high-temperature resistant coating 10 is applied to the inner wall surface of the valve body 2, and a flange leaf 8 is provided on the outer side of the valve body 2. The flange leaf 8 uses a CLASS150 flange with a flange thickness of 30 mm. The flange leaf 8 is provided at both ends of the valve body 2, and a plurality of connecting holes 9 are provided on the flange leaf 8 for connecting other pipelines.

[0032] A valve plate 3 is provided in the valve body 2. The thickness of the valve plate 3 is 14 mm. The valve plate 3 is a key component in the valve body 2 and is responsible for controlling the flow of the fluid. Two reinforcing ribs 11 are welded on the valve plate 3. The reinforcing ribs 11 are radially arranged on the back of the valve plate 3 to enhance the rigidity of the valve plate 3. The reinforcing ribs 11 can be made of high-strength steel to ensure that they will not deform under high temperature and high pressure environments.

[0033] A valve stem 4 is provided on the side of the valve body 2 away from the valve seat 1. The valve stem 4 is an important component connecting the valve plate 3 and is responsible for transmitting power. The valve stem 4 in this valve is lengthened, and a fixing plate 12 is provided on the outside of the valve stem 4. The fixing plate 12 is threadedly connected to the valve body 2 bolts. The valve stem 4 is fixed to the valve body 2 through the valve body 2 bolts and the fixing plate 12. The fixing plate 12 can be made of high-strength aluminum alloy material with good thermal conductivity, which helps to reduce the temperature of the valve stem 4. A bracket 5 is provided on the other side of the valve stem 4. The valve stem 4 passes through the bracket 5 and is connected to the power source. The arrangement of the bracket 5 is convenient for better supporting and protecting the valve stem 4, and also provides heat dissipation performance for the extended valve stem 4. The length of the bracket 5 is 325mm. Three heat sinks 6 are provided on the bracket 5. The heat sinks 6 are fixed to the bracket 5 by welding. The heat sinks 6 on the bracket 5 are evenly distributed to ensure heat dissipation effect. The heat sink 6 can be made of copper or aluminum with high thermal conductivity and has good heat dissipation performance. The shape of the heat sink 6 is designed to be annular to increase the surface area and improve heat dissipation efficiency.

[0034] A cylinder 7 is provided at one end of the bracket 5. The cylinder 7 is the power source for driving the valve movement. Its performance directly affects the working reliability and response speed of the valve. The cylinder 7 is used as the power source for the valve movement and the installation of the control component 16. A connecting plate 14 is fixedly connected to the end of the bracket 5 close to the cylinder 7. A plurality of fixing bolts 15 are provided on the connecting plate 14. The connecting plate 14 is fixed to the outer side of the cylinder 7 by the fixing bolts 15. Components 16 are provided on one side of the cylinder 7. The components 16 include limit switches, solenoid valves, filter pressure reducing valves, etc. These components 16 can enable the staff to remotely control the valve, thereby eliminating the harm to the staff caused by excessive valve temperature.

[0035] The valve body material in this solution is 310S stainless steel, which has good temperature resistance and can withstand temperatures of 800 degrees. The height from the valve seat 1 to the bottom of the cylinder 7 is 950mm.

[0036] Working principle: The utility model is designed to design a high-temperature pneumatic butterfly valve with an extended valve stem and heat sinks. By arranging a bracket 5 on the valve stem 4 and arranging multiple heat sinks 6 on the bracket 5, the heat dissipation effect of the valve is effectively improved, and thermal deformation of the valve stem 4 and the bracket 5 in a high-temperature environment is prevented, ensuring the normal operation of the valve. The heat sinks 6 on the bracket 5 are evenly distributed to ensure the heat dissipation effect. The inner wall of the valve body 2 is provided with a high-temperature resistant coating 10, which improves the heat resistance of the valve. Reinforcing ribs 11 are welded on the valve plate 3 to enhance the rigidity of the valve plate 3. The cylinder 7 serves as the power source for driving the valve movement, and components 16 are installed on one side thereof to realize remote control of the valve by the staff. The entire design structure is reasonable and compact, with good heat dissipation performance and heat resistance, and is suitable for various industrial occasions under high-temperature environments.

[0037] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A high-temperature pneumatic butterfly valve with an extended stem and heat sink, characterized by: The invention comprises a valve seat (1), a valve body (2) is provided on one side of the valve seat (1), a valve plate (3) is provided in the valve body (2), a valve stem (4) is provided on the side of the valve body (2) away from the valve seat (1), a bracket (5) is provided on the other side of the valve stem (4), a space for the valve stem (4) to pass through is provided in the bracket (5), a plurality of heat sinks (6) are provided on the bracket (5), and a cylinder (7) is provided at one end of the bracket (5), and the cylinder (7) is used as a power source for the valve action and the installation of the control component (16).

2. A high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: A flange leaf (8) is provided on the outer side of the valve body (2), the flange leaf (8) is provided at both ends of the valve body (2), and a plurality of connection holes (9) are provided on the flange leaf (8).

3. The high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: The inner wall of the valve body (2) is provided with a high-temperature resistant coating (10), and the high-temperature resistant coating (10) is applied to the inner wall surface of the valve body (2).

4. The high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: Reinforcing ribs (11) are welded on the valve plate (3), and the reinforcing ribs (11) are radially arranged on the back side of the valve plate (3) to enhance the rigidity of the valve plate (3).

5. The high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: A fixing plate (12) is provided on the outer side of the valve stem (4), and the fixing plate (12) is threadedly connected to the valve body (2) bolts. The valve stem (4) is fixed to the valve body (2) through the valve body (2) bolts and the fixing plate (12).

6. The high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: The heat sink (6) is fixed to the bracket (5) by welding, and the heat sink (6) on the bracket (5) is evenly distributed to ensure a heat dissipation effect.

7. The high-temperature pneumatic butterfly valve with an extended stem and heat sink according to claim 1, characterized in that: A connecting plate (14) is fixedly connected to one end of the bracket (5) close to the cylinder (7), and a plurality of fixing bolts (15) are provided on the connecting plate (14). The connecting plate (14) is fixed to the outer side of the cylinder (7) via the fixing bolts (15).

8. The high-temperature pneumatic butterfly valve with an extended valve stem and heat sink according to claim 1, characterized in that: A component (16) is provided on one side of the cylinder (7), and the component (16) facilitates remote control of the valve.