Reel dehumidification tunnel furnace

Through the circulation conveying mechanism and the reel dehumidification tunnel furnace with automatic loading, the problems of low conveying efficiency, poor thermal uniformity and large land occupation in the prior art are solved, and efficient and uniform heat treatment effect is achieved.

CN223243274UActive Publication Date: 2025-08-19GUANGDONG VULGAN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422512579.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

When existing hot air circulation tunnel furnaces convey LED packaging reels or other sheet-shaped products, there are problems such as low conveying efficiency, poor heat uniformity, poor drying effect and large area.

Method used

The circulating conveying mechanism is adopted, including conveying components, two-way conveying racks and deducting components, to realize the circulating baking and automatic loading of LED packaging reels, and combine the loading and unloading mechanism to improve the conveying efficiency and ensure uniform heating on all sides.

Benefits of technology

It improves the drying efficiency of LED package reels, shortens the drying time, reduces the equipment footprint, and improves the uniformity and efficiency of heat treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dehumidification tunnel furnaces, in particular to a reel dehumidification tunnel furnace which comprises a machine body, a furnace body, a circulating conveying mechanism, a feeding mechanism and a discharging mechanism. The rear end of the machine body is communicated with the furnace body, the circulating conveying mechanism is arranged in the furnace body, the feeding mechanism and the discharging mechanism are arranged on the upper portion and the lower portion of the front end of the machine body respectively, and the input end and the output end of the circulating conveying mechanism are matched with the feeding mechanism and the discharging mechanism in a conveying mode respectively. The LED packaging reels are conveyed into the furnace body through the circulating conveying mechanism to be circularly baked and dehumidified, the adjacent two-way conveying frames on the conveying assembly are matched with one another to vertically load the LED packaging reels, the loading positions of the LED packaging reels are automatically replaced in the circulating conveying process in the furnace body, and automatic discharging can be achieved through the stripping assembly; the conveying efficiency is improved, the four faces of the LED packaging reel are evenly heated, the drying effect is excellent, the drying efficiency is improved, and meanwhile the problem that the overall occupied area of equipment is increased due to the fact that a conveying line is too long is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dehumidification tunnel furnaces, in particular to a coil dehumidification tunnel furnace. Background Art

[0002] The hot air circulation tunnel furnace is a heating equipment, which is mainly used to heat, dry and dehumidify products or materials; the hot air circulation tunnel furnace is composed of a furnace body, a hot air generating component arranged on the furnace body, a hot air circulation channel and a conveyor belt arranged inside the furnace body. The hot air generating component is connected to the hot air circulation channel, and the products or materials are conveyed one by one into the furnace body through the conveyor belt for drying and dehumidification; in the actual application of this hot air circulation tunnel furnace, the conveyor belt is used to transport the LED package reel or other sheet products to the inside of the furnace body for heating, drying and dehumidification, and then the conveyor belt directly transports the LED package reel or other sheet products to the next processing station for processing. The conveyor belt not only has low transportation efficiency, but also causes the LED package reel or other sheet products to be heated unevenly on all sides, resulting in poor drying effect, which in turn leads to extended drying and dehumidification time and reduced drying efficiency. At the same time, it also causes the conveyor line to be too long and increases the overall footprint of the equipment.

[0003] Therefore, the applicant proposes a coil dehumidification tunnel furnace to solve the above problems. Utility Model Content

[0004] In order to solve the deficiencies in the prior art, the utility model provides a coil dehumidification tunnel furnace.

[0005] The technical solution of the utility model is:

[0006] The utility model provides a reel dehumidification tunnel furnace, comprising a machine body, a furnace body, a circulating conveying mechanism, a loading mechanism and a unloading mechanism; the rear end of the machine body is connected to the furnace body, the circulating conveying mechanism is arranged in the furnace body, the loading mechanism and the unloading mechanism are respectively arranged at the upper and lower parts of the front end of the machine body, and the input end and the output end of the circulating conveying mechanism are respectively coordinated with the loading mechanism and the unloading mechanism for transportation;

[0007] The circulating conveying mechanism includes a conveying component, a bidirectional conveying frame and a stripping component; the conveying component is arranged in the furnace body, and several bidirectional conveying frames are arranged on the conveying component. When the bidirectional conveying frame circulates and rotates to the upper part of the front end of the conveying component, it can cooperate with the loading mechanism for conveying. Conversely, when it circulates and rotates to the lower part of the front end of the conveying component, it can cooperate with the unloading mechanism for conveying through the stripping component.

[0008] Furthermore, the conveying assembly includes a transmission frame, a transmission sprocket, a transmission chain and a fixed plate; the side of the transmission frame is fixedly connected to the inner side of the furnace body, and transmission sprockets are rotatably provided at both ends of the transmission frame, and a transmission chain is wound around the two transmission sprockets. A number of fixed plates are fixed on the transmission chain at equal distances along its conveying direction, and the fixed plates are connected to two-way conveying frames, and adjacent two-way conveying frames are in abutment and contact with each other, and the stripping assembly is arranged on the bottom surface of the furnace body.

[0009] Furthermore, the bidirectional conveying frame includes a branch pipe, a hook member and a V-shaped limit plate; the two branch pipes are vertically fixed on the top surfaces of the two ends of the limit plate, and the rear side surfaces of the non-fixed ends of the two branch pipes are connected with inward-inclined hook members, and the bottom surface of the limit plate is connected to the fixed plate.

[0010] Furthermore, the stripping assembly includes a mounting base and a stripping plate. The mounting base is bolted to the inner bottom surface of the furnace body. The two stripping plates are arranged on both sides of the mounting base. The top surface of the stripping plate is constructed with an inverted V-shaped inclined surface.

[0011] Furthermore, the loading mechanism includes a conveyor plate and a conveyor belt; the two sides of the conveyor plate are connected to the inner side surfaces corresponding to the upper front end of the machine body, the conveyor belt is arranged in the middle of the conveyor plate, and the rear end of the conveyor plate is located on both sides of the conveyor belt and has gaps.

[0012] Furthermore, the unloading mechanism includes an unloading conveyor belt and an intercepting component; the unloading conveyor belt is arranged at the lower part of the front end of the machine body and its rear end cooperates with the stripping component for conveying, and an intercepting component is provided at the front end of the unloading conveyor belt.

[0013] Furthermore, the intercepting assembly includes a bracket, a guide rod, an intercepting member and a driving member; the bracket is horizontally arranged at the front end of the unloading conveyor belt, a plurality of guide holes are opened on the bracket crossbeam and a guide rod is slidably provided, the non-sliding end of the guide rod is connected to the intercepting member, and the driving member is fixed on the bracket crossbeam and its working end is connected to the intercepting member.

[0014] Furthermore, when two or more bidirectional conveying racks are fixedly connected with symmetrical bolts in parallel on the fixed plate, two or more loading mechanisms and unloading mechanisms are correspondingly provided at the upper and lower parts of the front end of the machine body, and two or more stripping components are correspondingly provided on the bottom surface of the furnace body below the front end of the conveying component.

[0015] Furthermore, an insulating door is rotatably provided on the side of the furnace body.

[0016] Furthermore, protective plates are provided on both ends of the conveying assembly.

[0017] The beneficial effects achieved by the utility model are:

[0018] The utility model provides a reel dehumidification tunnel furnace that adopts a circulating conveying mechanism to deliver the LED package reel into the furnace body for circulating baking and dehumidification. The adjacent two-way conveying racks on the conveying assembly cooperate with each other to vertically load the LED package reel and automatically change the loading position of the LED package reel during the circulating conveying process in the furnace body. The material can also be automatically unloaded through the stripping assembly, which not only improves the conveying efficiency but also makes the LED package reel evenly heated on all four sides, with excellent drying effect, thereby greatly shortening the drying and dehumidification time and improving the drying efficiency. At the same time, it avoids the problem of the overall equipment occupying a large area due to the excessive conveying line. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a structural diagram of the circulating conveying mechanism.

[0021] Figure 3 yes Figure 2 Enlarged view of point A.

[0022] Figure 4 yes Figure 2 Enlarged view of point B.

[0023] Figure 5 yes Figure 2 Enlarged view of point C.

[0024] Figure 6 It is a structural diagram of the loading mechanism and the unloading mechanism.

[0025] Figure 7 It is a schematic diagram of the transverse section of the furnace body. DETAILED DESCRIPTION

[0026] To facilitate those skilled in the art to understand the present invention, the specific embodiments of the present invention are clearly described below in conjunction with the accompanying drawings. It is obvious that the specific embodiments described are only preferred embodiments of the present invention, rather than all embodiments.

[0027] Example 1:

[0028] like Figure 1-7As shown, the utility model provides a reel dehumidification tunnel furnace, which is used to heat, dry and dehumidify LED package reels or other sheet products; the reel dehumidification tunnel furnace includes a body 10, a furnace body 1 for heating, baking and dehumidifying LED package reels, a circulating conveying mechanism 2 for conveying LED package reels into or out of the furnace body 1, a loading mechanism 3 for connecting an external conveying line and transporting the LED package reels that have not been dried and dehumidified to the circulating conveying mechanism 2, and a unloading mechanism 4 for connecting an external conveying line and delivering the LED package reels that have been dried and dehumidified in the circulating conveying mechanism 2 to the next workstation; the rear end of the body 10 is connected to the furnace body 1, the circulating conveying mechanism 2 is arranged in the furnace body 1, the loading mechanism 3 and the unloading mechanism 4 are respectively arranged at the upper and lower parts of the front end of the body 10, and the input end and the output end of the circulating conveying mechanism 2 are respectively coordinated with the loading mechanism 3 and the unloading mechanism 4 for conveying.

[0029] The circulating conveying mechanism 2 includes a conveying component 21, a bidirectional conveying rack 22 for loading LED package reels or other sheet products, and a stripping component 23; the side of the conveying component 21 is connected to the inner side surface corresponding to the furnace body 1, and several bidirectional conveying racks 22 are arranged on the conveying component 21. The conveying component 21 drives several bidirectional conveying racks 22 for cyclic conveying. When several bidirectional conveying racks 22 cyclically rotate to the upper part of the front end of the conveying component 21, they can cooperate with the loading mechanism 3 for conveying. Conversely, when they cyclically rotate to the lower part of the front end of the conveying component 21, they can cooperate with the unloading mechanism 4 for conveying through the stripping component 23;

[0030] The conveying assembly 21 includes a transmission frame 211, a transmission sprocket 212, a transmission chain 213 and a fixed plate 214; the transmission frame 211 is arranged in the furnace body 1 and its two side surfaces are fixedly connected with bolts corresponding to the inner side surfaces of the furnace body 1, and the transmission frame 211 is rotatably provided with a transmission sprocket 212 at both ends, and a transmission chain 213 is wound around the two transmission sprockets 212. The transmission chain 213 is fixedly connected with a number of fixed plates 214 with bolts equidistantly distributed along its conveying direction, and the fixed plates 214 are fixedly connected with bidirectional conveying frames 22 with bolts, and the adjacent bidirectional conveying frames 22 are in abutment and contact cooperation; specifically, a transmission shaft is rotatably provided in the front and rear ends of the transmission frame 211, and a transmission sprocket 212 is provided on both ends of the two transmission shafts. A transmission chain 213 is sleeved between the transmission sprockets 212 on the same end of the two transmission shafts, and a plurality of fixed plates 214 are fixedly connected with bolts at equal intervals between the two transmission chains 213. The two ends of the plurality of fixed plates 214 are respectively fixedly connected with the inner side surfaces of the corresponding transmission chains 213 by bolts; the stripping assembly 23 is bolted to the inner bottom surface of the furnace body 1 and is located below the front end of the conveying assembly 21;

[0031] The fixing plate 214 is provided with a plurality of convection holes 2141 distributed evenly along its length to enhance the drying effect.

[0032] The bidirectional conveying rack 22 includes a branch pipe 221, a hook member 222 and a V-shaped limit plate 223; the two branch pipes 221 are vertically fixed on the top surfaces of the two ends of the limit plate 223, and the rear sides of the non-fixed ends of the two branch pipes 221 are bolted and fixed with inwardly inclined hook members 222, and the bottom surface of the limit plate 223 is bolted and fixed with the fixed plate 214; the branch pipes and limit plates between adjacent bidirectional conveying racks cooperate with each other to realize the vertical clamping and fixation of the LED package reel, while not affecting the furnace body to bake and dehumidify the LED package reel from any angle.

[0033] The stripping assembly 23 includes a mounting base 231 and a stripping plate 232. The mounting base 231 is fixedly mounted on the bottom surface of the furnace body 1 by bolts, and the two stripping plates 232 are fixedly mounted on both sides of the mounting base 231 by bolts. The top surface of the stripping plate 232 is constructed with an inverted V-shaped inclined surface. The inclined surface on the stripping plate cooperates with the two-way conveyor rack to remove the LED package reel and send it to the next workstation for processing by the unloading mechanism.

[0034] The loading mechanism includes a conveyor plate 31 and a conveyor belt 32; the two sides of the conveyor plate 31 are fixedly connected with the inner side surfaces corresponding to the upper front end of the machine body by bolts, and the conveyor belt 32 is arranged in the middle of the conveyor plate 31, and the rear end of the conveyor plate 31 is located on both sides of the conveyor belt 32 and a notch 311 is opened for avoiding the bidirectional conveying rack 22; the function of automatically changing the loading position of the LED package reel is realized, and the branch pipe of the bidirectional conveying rack rotates upward from the notch at the front end to pick up the undried and dehumidified LED package reel on the loading mechanism and slide it to the limit plate for loading, and at the same time abuts and cooperates with the previous bidirectional conveying rack to realize the loading and fixing of the LED package reel; when the LED package reel loaded in the limit plate of the bidirectional conveying rack rotates downward at the rear end, the LED package reel will slide into the hook part of the previous bidirectional conveying rack and abut and cooperate with it to realize the fixed loading of the LED package reel and continue to convey it.

[0035] The unloading mechanism 4 includes an unloading conveyor belt 41 and an intercepting component 42; the unloading conveyor belt 41 is bolted to the lower part of the front end of the machine body and its rear end cooperates with the stripping component 23 for conveying, and an intercepting component 42 is provided at the front end of the unloading conveyor belt 41; when the branch pipe of the two-way conveying frame rotates upward at the lower part of the front end, the bottom surface of the LED packaging reel will slide and contact with the inclined surface of the top surface of the stripping plate, gradually rise and slide from the hook part to the unloading mechanism 4, and be sent to the next workstation for processing by the unloading mechanism.

[0036] The interception assembly 42 includes a bracket 421, a guide rod 422, an interception member 423, and a driving member 424. The bracket 421 is transversely arranged at the front end of the unloading conveyor belt 41. A plurality of guide holes are opened on the crossbeam of the bracket 421 and the guide rod 422 is slidably mounted thereon. The non-sliding end of the guide rod 422 is fixedly connected to the interception member 423 with a bolt. The driving member 424 is fixedly mounted on the crossbeam of the bracket 421 and its working end is fixedly connected to the interception member 423 with a bolt.

[0037] The side of the furnace body 1 is also provided with an insulating door 11;

[0038] The conveying assembly 21 is provided with protective plates 20 at both ends;

[0039] Example 2:

[0040] When two or more bidirectional conveying racks 22 are fixedly connected to the fixing plate 214 by bolts in parallel and symmetrically, two or more loading mechanisms 3 and unloading mechanisms 4 are correspondingly provided at the upper and lower parts of the front end of the body 10, and two or more stripping assemblies 23 are correspondingly provided on the bottom surface of the furnace body 1 below the front end of the conveying assembly 21;

[0041] The furnace body 1, the circulating conveying mechanism 2, the loading mechanism 3 and the unloading mechanism 4 are all electrically connected to the control system provided on the body 1, so as to realize the precise automatic control operation of the whole machine.

[0042] The above-described embodiments of the present invention do not limit the scope of protection of the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A coil dehumidification tunnel furnace, characterized by: The invention comprises a machine body (10), a furnace body (1), a circulating conveying mechanism (2), a loading mechanism (3) and a unloading mechanism (4); the rear end of the machine body (10) is connected to the furnace body (1), the circulating conveying mechanism (2) is arranged in the furnace body (1), the loading mechanism (3) and the unloading mechanism (4) are respectively arranged at the upper and lower parts of the front end of the machine body (10), and the input end and the output end of the circulating conveying mechanism (2) are respectively coordinated with the loading mechanism (3) and the unloading mechanism (4) for conveying; The cyclic conveying mechanism (2) comprises a conveying assembly (21), a bidirectional conveying frame (22) and a stripping assembly (23); the conveying assembly (21) is arranged in the furnace body (1), and a plurality of bidirectional conveying frames (22) are arranged on the conveying assembly (21); when the bidirectional conveying frames (22) cyclically rotate to the upper front end of the conveying assembly (21), they can cooperate with the loading mechanism (3) for conveying; conversely, when the bidirectional conveying frames (22) cyclically rotate to the lower front end of the conveying assembly (21), they can cooperate with the unloading mechanism (4) for conveying through the stripping assembly (23).

2. The coil dehumidification tunnel furnace according to claim 1, characterized in that: The conveying assembly (21) comprises a transmission frame (211), a transmission sprocket (212), a transmission chain (213) and a fixed plate (214); the side of the transmission frame (211) is fixedly connected to the inner side of the furnace body (1); transmission sprockets (212) are rotatably provided at both ends of the transmission frame (211); a transmission chain (213) is wound around the two transmission sprockets (212); a plurality of fixed plates (214) are fixedly provided on the transmission chain (213) at equal intervals along the conveying direction thereof; the fixed plates (214) are connected to two-way conveying frames (22); adjacent two-way conveying frames (22) are in abutment and contact with each other; and the stripping assembly (23) is arranged on the inner bottom surface of the furnace body (1).

3. The coil dehumidification tunnel furnace according to claim 2, characterized in that: The bidirectional conveying frame (22) comprises a branch pipe (221), a hook member (222) and a V-shaped limiting plate (223); the two branch pipes (221) are vertically fixed on the top surfaces of the two ends of the limiting plate (223); the rear side surfaces of the non-fixed ends of the two branch pipes (221) are connected to the inwardly inclined hook member (222); and the bottom surface of the limiting plate (223) is connected to the fixed plate (214).

4. The coil dehumidification tunnel furnace according to claim 3, characterized in that: The stripping assembly (23) comprises a mounting base (231) and a stripping plate (232), wherein the mounting base (231) is arranged on the inner bottom surface of the furnace body (1), and the two stripping plates (232) are arranged on both sides of the mounting base (231), and the top surface of the stripping plate (232) is constructed with an inverted V-shaped inclined surface.

5. The coil dehumidification tunnel furnace according to any one of claims 1 to 4, characterized in that: The feeding mechanism comprises a conveying plate (31) and a conveying belt (32); both sides of the conveying plate (31) are connected to the inner side surfaces corresponding to the upper front end of the machine body; the conveying belt (32) is arranged in the middle of the conveying plate (31); and the rear end of the conveying plate (31) is located on both sides of the conveying belt (32) and is further provided with notches (311).

6. The coil dehumidification tunnel furnace according to claim 5, characterized in that: The unloading mechanism (4) comprises an unloading conveyor belt (41) and an interception assembly (42); the unloading conveyor belt (41) is arranged at the lower part of the front end of the machine body and its rear end cooperates with the stripping assembly (23) for conveying, and the interception assembly (42) is provided at the front end of the unloading conveyor belt (41).

7. The coil dehumidification tunnel furnace according to claim 6, characterized in that: The interception assembly (42) includes a bracket (421), a guide rod (422), an interception member (423) and a driving member (424); the bracket (421) is transversely arranged at the front end of the unloading conveyor belt (41); a plurality of guide holes are opened on the crossbeam of the bracket (421) and a guide rod (422) is slidably provided thereon; the non-sliding end of the guide rod (422) is connected to the interception member (423); the driving member (424) is fixed on the crossbeam of the bracket (421) and its working end is connected to the interception member (423).

8. The coil dehumidification tunnel furnace according to claim 2, characterized in that: When two or more bidirectional conveying racks (22) are symmetrically arranged in parallel on the fixed plate (214), two or more loading mechanisms (3) and unloading mechanisms (4) are correspondingly arranged at the upper and lower parts of the front end of the machine body (10), and two or more stripping assemblies (23) are correspondingly arranged on the inner bottom surface of the furnace body (1) below the front end of the conveying assembly (21).

9. The coil dehumidification tunnel furnace according to claim 1, characterized in that: An insulating door (11) is also rotatably provided on the side of the furnace body (1).

10. The coil dehumidification tunnel furnace according to claim 7, characterized in that: Protective plates (20) are provided on both ends of the conveying component (21).