Refrigerant shell welding spot sealing detection device

Through the detection device that cooperates with the conductive column and the warning light, the problem of unclear leakage position of the solder joint is solved, and automatic indication and efficient detection are achieved.

CN223243872UActive Publication Date: 2025-08-19QINGDAO AUCMA HLDG GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422141527.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-19
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing seal detection device cannot accurately locate the leakage location of the solder joints, resulting in staff members needing to check one by one to increase labor intensity and reduce detection efficiency.

Method used

A detection device including a conductive column, a conductive block, a warning light and a limiting mechanism is designed to detect the leakage of the solder joint through gas pressure, and automatically indicate the leakage point by using conductive contact.

Benefits of technology

Automatic indication of the leakage position of the solder joint is realized, reducing manual inspection steps, improving detection efficiency and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223243872U_ABST
    Figure CN223243872U_ABST
Patent Text Reader

Abstract

The utility model discloses a refrigerant shell welding spot sealing detection device which comprises a detector, the lower surface of the detector is fixedly connected with a detection box, the front side surface of the detection box is fixedly connected with an air inlet hole, one side surface of the detection box is fixedly provided with a sealing assembly, and the other end of the detection box is fixedly connected with an air outlet pipe. The rear side surface of the detector is fixedly connected with multiple groups of ropes, one end of each rope is fixedly connected with a rubber detection snap ring, the side surface of each rubber detection snap ring is fixedly connected with a conduit, the interior of the conduit is slidably connected with a moving block, the upper surface of the moving block is symmetrically and fixedly connected with conductive columns, and the upper end of the conduit is fixedly connected with an insulating annular plate; conductive blocks are symmetrically and fixedly connected in the insulating annular plate, and the upper ends of the conductive blocks are fixedly connected with wires. And a worker is prevented from checking the process pipe points one by one, so that the trouble of the worker is reduced, the labor intensity of the worker is reduced, and meanwhile, the detection efficiency of the process pipe welding points is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of refrigerant shell welding point detection, in particular to a refrigerant shell welding point sealing detection device. Background Art

[0002] The welding points of the refrigerator shell are the connection points in the refrigeration system. Different components are connected together by welding to form a complete refrigeration system. The welding points of the refrigerant shell are usually welded to the pipeline, and after welding is completed, a refrigeration cycle system will be formed.

[0003] Generally, after the welding of the refrigerant shell is completed, the welding points need to be tested for airtightness to avoid leakage at the welding points that affects the sealing and stability of the refrigeration system. A practical sealing detection device is required for the detection. The existing sealing detection device is relatively simple to use. The detection device is usually connected to the liquid inlet and outlet on the refrigeration meter shell, and then air is pressed into the refrigerant shell. The value changes on the detection device are then observed. Although this detection device can detect the sealing of the refrigerant shell welds, it is not convenient to detect which welding point is leaking. Therefore, the staff need to check one by one, which increases the labor intensity of the team members and reduces the detection efficiency of the refrigerant shell welds. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a refrigerant shell weld sealing detection device, which solves the problem that the traditional sealing detection device cannot clearly know the location of the leakage point during detection, and avoids the staff from checking the refrigerant shell welds one by one, thereby reducing the trouble of the staff and reducing the labor intensity of the staff, while improving the detection efficiency of the refrigerant shell welds.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A refrigerant shell weld seal detection device includes a detector, a detection box is fixedly connected to the lower surface of the detector, and an air inlet is fixedly connected to the front surface of the detection box, a sealing assembly is fixedly installed on one side surface of the detection box, and an air outlet pipe is fixedly connected to the other end of the detection box, a plurality of sets of wires are fixedly connected to the rear surface of the detector, and one end of each set of wires is fixedly connected to a rubber detection clamp, a side surface of the rubber detection clamp is fixedly connected to a conduit, and a moving block is slidably connected to the inside of the conduit, a conductive column is symmetrically fixedly connected to the upper surface of the moving block, an insulating annular plate is fixedly connected to the upper end of the conduit, and a conductive block is symmetrically fixedly connected to the inside of the insulating annular plate, a wire is fixedly connected to the upper end of the conductive block, and one end of the wire passes through the wire and is fixedly connected to the detector, a warning light is installed on the front surface of the detector corresponding to the wire, and the warning light is fixedly connected to one end of the wire, and a through hole is opened inside the rubber detection clamp, and the through hole is aligned with the conduit.

[0006] Preferably, an insulating spring is fixedly connected to the lower surface of the moving block, and the lower end of the insulating spring is fixedly connected to the outer surface of the rubber detection clamp, and a limiting mechanism is provided on the inner side of the insulating spring.

[0007] Preferably, the limiting mechanism includes an insulating telescopic rod, and the upper end of the insulating telescopic rod is fixedly connected to the lower end surface of the moving block, the lower end of the insulating telescopic rod is fixedly connected to a circular plate, and the circular plate is located on the inner side of the through hole, the side surface of the circular plate is fixedly connected to a horizontal plate, and one end of the horizontal plate is fixedly connected to the inner wall of the through hole.

[0008] Preferably, a strap ring is symmetrically provided on the outer side of the rubber detection clip, and an adjustment buckle is provided on the side surface of the strap ring.

[0009] Preferably, the sealing assembly includes an air tube, and one end of the air tube is fixedly connected to a shielding ring, one side surface of the shielding ring is fixedly connected to a support plate, and one end of the support plate is fixedly connected to a shielding plate, and an airbag is fixedly connected between the shielding plate and the shielding ring.

[0010] Preferably, a sealing gasket is sleeved on the outer side of the other end of the trachea, and one side surface of the sealing gasket is fixedly connected to one side surface of the detection box.

[0011] Preferably, a compressor is provided on one side of the detector, and a process pipe, an exhaust pipe and an intake pipe are fixedly connected to the side surface of the compressor, and the exhaust pipe is located below the intake pipe.

[0012] The utility model provides a refrigerant housing weld seal detection device. Compared with the prior art, it has the following advantages:

[0013] 1. The conductive column inside the conduit, the movable block, the conductive block inside the insulating ring plate at the upper end of the conduit, the wire fixedly connected to the upper end of the conductive block, and the warning light on the front surface of the detector cooperate with each other, thereby solving the problem of the traditional sealing detection device not knowing the location of the leakage point during detection, and avoiding the staff from checking the welding points of the process pipe one by one, thereby reducing the trouble of the staff and reducing the labor intensity of the staff, and at the same time improving the detection efficiency of the welding points of the process pipe.

[0014] 2. The insulating telescopic rod in the limiting mechanism and the circular plate fixedly connected to the lower end of the insulating telescopic rod cooperate with the horizontal plate fixedly connected to the side surface of the circular plate to limit the moving block and prevent the moving block from rotating during the rising process, thereby avoiding the conductive column and the conductive block from not being able to connect, thereby making it impossible to energize the warning light and making it impossible for the staff to find leakage at the welding point. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the detector in the present utility model;

[0017] Figure 3 for Figure 2 A side structural diagram of

[0018] Figure 4 This is a schematic structural diagram of the rubber detection clip in the present invention;

[0019] Figure 5 for Figure 4 Schematic diagram of a partial cross-section structure;

[0020] Figure 6 It is a schematic diagram of the cross-sectional structure of the trachea in the utility model.

[0021] In the figure: 1. detector; 2. air inlet; 3. sealing gasket; 4. air pipe; 401. shielding ring; 402. air bag; 403. support plate; 404. shielding plate; 5. rope; 6. rubber detection clip; 601. strap ring; 602. adjustment buckle; 603. through hole; 7. wire; 8. warning light; 9. outlet pipe; 10. detection box; 11. conduit; 1101. insulating ring plate; 1102. conductive block; 1103. conductive column; 1104. moving block; 1105. insulating spring; 12. insulating telescopic rod; 1201. circular plate; 1202. horizontal plate; 13. compressor; 1301. process pipe; 1302. air inlet pipe; 1303. exhaust pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-6 The utility model provides a technical solution: a refrigerant shell welding point sealing detection device, including a detector 1, the lower surface of the detector 1 is fixedly connected to a detection box 10, and the front side surface of the detection box 10 is fixedly connected to an air inlet 2, a side surface of the detection box 10 is fixedly installed with a sealing component, and the other end of the detection box 10 is fixedly connected to an air outlet pipe 9, the rear side surface of the detector 1 is fixedly connected to multiple groups of ropes 5, and one end of the multiple groups of ropes 5 is fixedly connected to a rubber detection clip 6, the side surface of the rubber detection clip 6 is fixedly connected to a conduit 11, and the inner side of the conduit 11 is slidably connected to a moving block 1104, the upper surface of the movable block 1104 is symmetrically fixedly connected with a conductive column 1103, the upper end of the conduit 11 is fixedly connected with an insulating annular plate 1101, and the inside of the insulating annular plate 1101 is symmetrically fixedly connected with a conductive block 1102, the upper end of the conductive block 1102 is fixedly connected with a wire 7, and one end of the wire 7 passes through the rope 5 and is fixedly connected to the detector 1, a warning light 8 is installed on the front surface of the detector 1 corresponding to the rope 5, and the warning light 8 is fixedly connected to one end of the wire 7, a through hole 603 is opened inside the rubber detection clip 6, and the through hole 603 is aligned with the conduit 11.

[0024] As a technical optimization solution of the present invention, the lower surface of the moving block 1104 is fixedly connected with an insulating spring 1105, and the lower end of the insulating spring 1105 is fixedly connected to the outer surface of the rubber detection clip 6. A limiting mechanism is provided on the inner side of the insulating spring 1105. Through the insulating spring 1105, when the detection device is not in use, the moving block 1104 can be restored to its original position for the next use.

[0025] As a technical optimization solution of the present invention, the limiting mechanism includes an insulating telescopic rod 12, and the upper end of the insulating telescopic rod 12 is fixedly connected to the lower end surface of the moving block 1104, and the lower end of the insulating telescopic rod 12 is fixedly connected to a circular plate 1201, and the circular plate 1201 is located on the inner side of the through hole 603, and the side surface of the circular plate 1201 is fixedly connected to a horizontal plate 1202, and one end of the horizontal plate 1202 is fixedly connected to the inner wall of the through hole 603, which can limit the moving block 1104 and prevent the moving block 1104 from rotating during the rising process, thereby causing the conductive column 1103 and the conductive block 1102 to be unable to contact, and therefore cannot remind the staff that there is a leakage at the welding point.

[0026] As a technical optimization solution of the present invention, a strap ring 601 is symmetrically provided on the outer side of the rubber detection clip 6, and an adjustment buckle 602 is provided on the side surface of the strap ring 601, so that the strap ring 601 can be tightened through the adjustment buckle 602 to fix the rubber detection clip 6 at the position of the refrigerant shell welding point, and it is convenient to detect the welding point.

[0027] As a technical optimization solution of the present invention, the sealing assembly includes an air pipe 4, and one end of the air pipe 4 is fixedly connected to a shielding ring 401, one side surface of the shielding ring 401 is fixedly connected to a support plate 403, and one end of the support plate 403 is fixedly connected to a shielding plate 404, and an airbag 402 is fixedly connected between the shielding plate 404 and the shielding ring 401. The airbag 402 fixedly connected between the shielding ring 401 and the shielding plate 404 can seal pipes of different diameters, thereby improving the detection range of the detection device.

[0028] As a technical optimization solution of the present invention, a sealing gasket 3 is provided on the outside of the other end of the air pipe 4, and one side surface of the sealing gasket 3 is fixedly connected to the one side surface of the detection box 10. When the refrigerant shell is inflated, one end of the pipeline is conveniently temporarily sealed to avoid air leakage.

[0029] As a technical optimization solution of the present invention, a compressor 13 is provided on one side of the detector 1, and the side surface of the compressor 13 is fixedly connected with a process pipe 1301, an exhaust pipe 1302 and an intake pipe 1303, and the exhaust pipe 1302 is located below the intake pipe 1303.

[0030] When the present invention is in use, first extend one end of the air pipe 4 into the exhaust pipe 1302, then make one end of the exhaust pipe 1302 press against one side surface of the sealing gasket 3, then put the air outlet pipe 9 on the other side surface of the detection box 10 onto the air intake pipe 1303, then the staff clamps the rubber detection clamp 6 on the welding point of the process pipe 1301, and at the same time installs the binding ring 601 on the side surface of the rubber detection clamp 6, and then tightens the binding ring 601 by rotating the adjustment buckle 602. At this time, the rubber detection clamp 6 will be bound to the position of the welding point, and then the staff will rush air pressure into the interior of the detection box 10 through the air inlet 2. At this time, the gas will penetrate the inside of the refrigerant shell and pass through the gas. The gas in tube 4 will inflate the airbag 402, thereby blocking the liquid outlet of the refrigerant shell. At this time, a certain air pressure value will be displayed inside the detector 1. When the air pressure value decreases, it means that a certain welding point has a leak, and the leaked gas will enter the corresponding conduit 11 through the through hole 603, while pushing the moving block 1104 inside the conduit 11 to move upward. When the moving block 1104 moves upward to the top of the conduit 11, the conductive column 1103 will be plugged into the inside of the conductive block 1102, thereby energizing the warning light 8. At this time, the corresponding warning light 8 will light up, so the staff can directly find the leaking welding point, avoiding one by one inspection.

[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A refrigerant housing weld seal detection device, comprising a detector (1), characterized in that: The lower surface of the detector (1) is fixedly connected to a detection box (10), and the front side surface of the detection box (10) is fixedly connected to an air inlet (2), a sealing component is fixedly installed on one side surface of the detection box (10), and the other end of the detection box (10) is fixedly connected to an air outlet pipe (9), the rear side surface of the detector (1) is fixedly connected to multiple groups of ropes (5), and one end of each group of ropes (5) is fixedly connected to a rubber detection clamp (6), the side surface of the rubber detection clamp (6) is fixedly connected to a conduit (11), and the interior of the conduit (11) is slidably connected to a moving block (1104), and the upper surface of the moving block (1104) is symmetrically fixed. A conductive column (1103) is connected, the upper end of the conduit (11) is fixedly connected to an insulating annular plate (1101), and a conductive block (1102) is symmetrically fixedly connected inside the insulating annular plate (1101), the upper end of the conductive block (1102) is fixedly connected to a wire (7), and one end of the wire (7) passes through the cord (5) and is fixedly connected to the detector (1), a warning light (8) is installed on the front surface of the detector (1) corresponding to the cord (5), and the warning light (8) is fixedly connected to one end of the wire (7), and a through hole (603) is opened inside the rubber detection clamp (6), and the through hole (603) is aligned with the conduit (11).

2. The refrigerant housing weld seal detection device according to claim 1, characterized in that: An insulating spring (1105) is fixedly connected to the lower surface of the moving block (1104), and the lower end of the insulating spring (1105) is fixedly connected to the outer surface of the rubber detection clamp (6), and a limiting mechanism is provided on the inner side of the insulating spring (1105).

3. The refrigerant housing weld seal detection device according to claim 2, characterized in that: The limiting mechanism comprises an insulating telescopic rod (12), wherein the upper end of the insulating telescopic rod (12) is fixedly connected to the lower end surface of the moving block (1104), the lower end of the insulating telescopic rod (12) is fixedly connected to a circular plate (1201), and the circular plate (1201) is located on the inner side of the through hole (603), the side surface of the circular plate (1201) is fixedly connected to a horizontal plate (1202), and one end of the horizontal plate (1202) is fixedly connected to the inner side wall of the through hole (603).

4. The refrigerant housing weld seal detection device according to claim 1, characterized in that: A strap ring (601) is symmetrically sleeved on the outer side of the rubber detection clip (6), and an adjustment buckle (602) is provided on the side surface of the strap ring (601).

5. The refrigerant housing weld seal detection device according to claim 1, characterized in that: The sealing assembly comprises an air pipe (4), one end of the air pipe (4) is fixedly connected to a shielding ring (401), one side surface of the shielding ring (401) is fixedly connected to a support plate (403), one end of the support plate (403) is fixedly connected to a shielding plate (404), and an air bag (402) is fixedly connected between the shielding plate (404) and the shielding ring (401).

6. The refrigerant housing weld seal detection device according to claim 5, characterized in that: A sealing gasket (3) is sleeved on the outer side of the other end of the air pipe (4), and one side surface of the sealing gasket (3) is fixedly connected to one side surface of the detection box (10).

7. The refrigerant housing weld seal detection device according to claim 1, characterized in that: A compressor (13) is provided on one side of the detector (1), and a process pipe (1301), an exhaust pipe (1302) and an intake pipe (1303) are fixedly connected to the side surface of the compressor (13), and the exhaust pipe (1302) is located below the intake pipe (1303).