Transformer coil pressure test bench
By designing the transformer coil pressure test bench, the transformer coil is fast and stable connection and real-time temperature monitoring are achieved, which solves the problems of cumbersome and high risks in the test process, and improves the accuracy and safety of the test.
Patent Information
- Application Number
- CN202422685217.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The voltage withstand test process of the transformer coil is cumbersome, time-consuming and operational risks, and the protection measures are incomplete.
A transformer coil pressure test table is designed, including a base, a rotating seat, a fixing plate and an infrared camera. The base is equipped with an electrode socket and an annular slide chute, and an electrode column and an electrode reed are installed on the rotating seat. The rotating seat is rotatably installed through the annular slide chute and the electrode socket to achieve a fast and stable connection of the transformer coil, and the temperature is monitored in real time through the infrared camera.
It simplifies the preparation process before testing, improves the accuracy and safety of the test, reduces errors and safety hazards caused by poor contact or short circuit, and ensures stable current transmission and reliability of testing.
Smart Images
Figure CN223244741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer coils, in particular to a transformer coil pressure test bench. Background Art
[0002] A transformer is a device used to convert voltage, current, and impedance. It uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil, and the iron core (or magnetic core). The transformer coil, also known as the winding, is a crucial component of the transformer. It is primarily made of conductive materials such as copper or aluminum and is wound around the transformer's iron core (or magnetic core). The withstand voltage test of transformer coils is a crucial step in ensuring the safe operation of the transformer. Testing transformer coils requires multiple connections and disconnections, making the test process cumbersome and time-consuming. Furthermore, inadequate protective measures pose a high operational risk. Utility Model Content
[0003] The utility model provides a transformer coil pressure test bench, which solves the above-mentioned technical problems.
[0004] The utility model solves the above-mentioned technical problems as follows:
[0005] A transformer coil pressure test bench includes a base, a rotating base, a fixed plate and an infrared camera. The base is provided with an electrode socket, and an annular groove is provided on the base outside the electrode socket. A fixed plate is provided on one side of the base, and an infrared camera is installed on the fixed plate. The base is rotatably mounted with a rotating base through the annular groove and the electrode socket, and a socket is provided on the rotating base. The bottom end of the rotating base is provided with a first electrode column and a second electrode column.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Furthermore, a second electrode spring is provided in both the annular slide groove and the electrode socket.
[0008] The beneficial effects of adopting the above further scheme are:
[0009] The electrode spring design ensures good contact between the transformer coil pins and the test bench, thereby improving conductivity. This design helps to stabilize the current transmission, reduce test errors caused by poor contact, and reduce safety hazards caused by poor contact or short circuits.
[0010] Furthermore, a first electrode spring is provided on the first electrode column and the second electrode column, and the positions of the first electrode spring correspond to those of the second electrode spring.
[0011] The beneficial effects of adopting the above further scheme are:
[0012] The corresponding positions of the first and second electrode springs ensure that when the first and second electrode posts are inserted into the electrode jacks and annular slots, respectively, they can accurately and stably establish electrical connections with the transformer coil pins. This stable connection helps reduce errors during testing and improves test accuracy.
[0013] Furthermore, the rotating base is provided with two sockets, and the two sockets are symmetrically distributed on the rotating base.
[0014] The beneficial effects of adopting the above further scheme are:
[0015] The symmetrically distributed socket design ensures that both sockets maintain the same electrical performance and mechanical stability when the swivel base rotates. This consistency helps reduce variables during testing and improves test accuracy.
[0016] Furthermore, the two sockets of the rotating seat are electrically connected to the first electrode springs of the first electrode column and the second electrode column respectively.
[0017] The beneficial effects of adopting the above further scheme are:
[0018] This ensures that each socket is directly electrically connected to the first electrode spring of the corresponding first and second electrode columns, establishing a clear and direct current path. This clear connection path helps reduce electrical interference and signal loss during testing, improving test accuracy and reliability.
[0019] Furthermore, the annular chute and the second electrode spring in the electrode socket are electrically connected to an external power source via a wire.
[0020] The beneficial effects of adopting the above further scheme are:
[0021] A wire directly connects the annular chute and the second electrode reed within the electrode jack to an external power source, simplifying the power connection process. This eliminates the need for complex wiring steps or additional power conversion equipment, making power access to the test bench extremely convenient. This wire connection ensures a stable electrical connection between the power source and the second electrode reed, reducing test errors caused by poor contact or signal attenuation. This stable electrical connection also helps ensure stable current transmission during testing, improving test accuracy and reliability.
[0022] Furthermore, the pins of the transformer coil are inserted into the socket of the rotating seat.
[0023] The beneficial effects of adopting the above further scheme are:
[0024] By directly plugging the transformer coil pins into the sockets on the rotating base, testers can quickly complete pre-test preparations. This plug-in method eliminates the need for complex fixing procedures or additional tools, significantly improving testing efficiency. The socket design generally features a stable structure and excellent contact performance, ensuring a stable and reliable electrical connection between the transformer coil pins and the test bench. This connection helps reduce testing errors caused by poor or loose contact, improving test accuracy and reliability.
[0025] Furthermore, the first electrode column is inserted into the electrode insertion hole, and the second electrode column is inserted into the annular sliding groove.
[0026] The beneficial effects of adopting the above further scheme are:
[0027] The first and second electrode columns plug into the electrode sockets and annular grooves, respectively, ensuring a clear connection and positioning between the electrode columns and the test bench. This design enhances the stability and reliability of the test bench during operation. The plug-in connection method generally provides a stable structure and good contact performance, ensuring stable current transmission during testing. This helps reduce the risk of safety accidents caused by electrical failures and improves test safety.
[0028] The beneficial effects of the utility model are:
[0029] The electrode socket and annular groove on the base are provided with a second electrode spring, which cooperates with the first electrode column and the second electrode column on the rotating base and the first electrode spring thereon to quickly and accurately establish an electrical connection with the pins of the transformer coil, simplifying the preparation process before testing.
[0030] The design of the rotating seat allows the transformer coil to rotate during the test. The infrared camera on the fixed plate monitors the temperature of the transformer coil in real time, which helps to detect overheating or other abnormal conditions in time and ensure the accuracy and safety of the test.
[0031] The test bench base is equipped with an annular groove and electrode sockets, through which the rotating base is fixed to the base. This compact design saves space and is easy to install and move. Users can choose the appropriate working area for testing based on actual conditions, improving testing flexibility.
[0032] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the description, the following is a detailed description of the preferred embodiments of the present invention with the accompanying drawings. The specific implementation methods of the present invention are given in detail in the following embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0034] In the attached figure:
[0035] Figure 1 This is a schematic diagram of the main appearance of the utility model;
[0036] Figure 2 This is a schematic diagram of the axial side appearance of the utility model;
[0037] Figure 3 This is a schematic diagram of the axial side appearance of the rotating seat of the present invention when viewed from above;
[0038] Figure 4 This is a schematic diagram of the axial side appearance of the base of the present invention.
[0039] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0040] 1. Base; 2. Rotating seat; 3. Fixed plate; 4. Infrared camera; 5. Socket; 6. First electrode column; 7. Second electrode column; 8. First electrode spring; 9. Annular slide; 10. Second electrode spring; 11. Electrode jack. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0042] See also Figures 1 to 4 As shown, the embodiment provided by the utility model:
[0043] Example 1
[0044] A transformer coil pressure test bench includes a base 1, a rotating base 2, a fixed plate 3, and an infrared camera 4. The base 1 is provided with an electrode socket 11. An annular chute 9 is provided on the base 1 outside the electrode socket 11. A second electrode spring 10 is provided in both the annular chute 9 and the electrode socket 11. The design of the electrode spring ensures good contact between the transformer coil pin and the test bench, thereby improving the conductivity. This design facilitates stable current transmission, reduces test errors caused by poor contact, and reduces safety hazards caused by poor contact or short circuits. The annular chute 9 and the second electrode spring 10 in the electrode socket 11 are electrically connected to an external power supply via a wire. The wire directly connects the annular chute 10 and the second electrode spring 9 in the electrode socket 11 to the external power supply, simplifying the power supply connection process. No complicated wiring steps or additional power conversion equipment are required, making power supply connection to the test bench very convenient. The wire connection ensures a stable electrical connection between the power supply and the second electrode spring 9, reducing test errors caused by poor contact or signal attenuation. A stable electrical connection also helps ensure stable current transmission during the test, improving the accuracy and reliability of the test. A fixed plate 3 is provided on one side of the base 1, on which an infrared camera 4 is mounted. The temperature of the transformer coil is monitored by the infrared camera 4. A rotating seat 2 is rotatably mounted on the base 1 through an annular groove 9 and an electrode socket 11. The first electrode column 6 is inserted into the electrode socket 11, and the second electrode column 7 is inserted into the annular groove 9. The first electrode column 6 and the second electrode column 7 are respectively plugged into the electrode socket 11 and the annular groove 10, ensuring a clear connection method and positioning between the electrode columns and the test bench. This design makes the test bench more stable and reliable during operation. The plug-in method generally has a stable structure and good contact performance, which can ensure stable current transmission during the test. This helps to reduce the risk of safety accidents caused by electrical failures and improve the safety of the test. The pins of the transformer coil are plugged into the socket 5 of the rotating seat 2. The transformer coil is connected to the external power supply through the first electrode spring 8 and the second electrode spring 10. By directly plugging the pins of the transformer coil into the socket 5 of the rotating seat 2, the tester can quickly complete the preparations before the test. This plug-in method does not require complicated fixing steps or additional tools, which greatly improves the test efficiency. The socket 5 design usually has a stable structure and good contact performance, which can ensure that a stable and reliable electrical connection is established between the transformer coil pins and the test bench. This connection helps to reduce test errors caused by poor contact or looseness, and improve the accuracy and reliability of the test. A socket 5 is provided on the rotating seat 2. There are two sockets 5 on the rotating seat 2, and the two sockets 5 are symmetrically distributed on the rotating seat 2. The symmetrically distributed socket 5 design allows the two sockets 5 to maintain the same electrical performance and mechanical stability when the rotating seat 2 rotates.This consistency helps reduce variables during the test and improves test accuracy. The two sockets 5 of the rotating base 2 are electrically connected to the first electrode springs 8 of the first and second electrode columns 6 and 7, respectively, ensuring that each socket 5 is directly electrically connected to the first electrode springs 8 of the corresponding first and second electrode columns 6 and 7, thereby establishing a clear and direct current path. This clear connection path helps reduce electrical interference and signal loss during testing, improving test accuracy and reliability. The bottom end of the rotating base 2 is provided with the first and second electrode columns 6 and 7, each of which is provided with a first electrode spring 8. The positions of the first and second electrode springs 8 and 9 correspond to each other, ensuring that when the first and second electrode columns 6 and 7 are inserted into the electrode receptacles 11 and annular grooves 10, respectively, they can accurately and stably establish electrical connections with the pins of the transformer coil. This stable connection helps reduce errors during testing and improves test accuracy.
[0045] When a transformer coil pressure test bench based on Example 1 is used:
[0046] The test bench's integrated design facilitates the installation and testing of transformer coils. The second electrode spring 9, housed within the electrode jack 11 and annular slot 10 on the base 1, works in conjunction with the first and second electrode posts 6 and 7 on the rotating base 2, including their respective first electrode springs 8, to quickly and accurately establish an electrical connection with the transformer coil pins, simplifying pre-test preparations.
[0047] The design of the rotating base 2 allows the transformer coil to rotate during the test. The infrared camera 4 on the fixed plate 3 monitors the temperature of the transformer coil in real time, which helps to detect overheating or other abnormal conditions in time and ensure the accuracy and safety of the test.
[0048] The test bench's base 1 is equipped with an annular groove 10 and an electrode insertion hole 11, which secure the rotating base 2 to the base 1. This compact design saves space and facilitates installation and movement. Users can select the appropriate working area for testing based on their actual needs, improving testing flexibility.
[0049] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.
Claims
1. A transformer coil pressure test bench, characterized by: The invention comprises a base (1), a rotating base (2), a fixed plate (3) and an infrared camera (4); the base (1) is provided with an electrode socket (11); the base (1) is provided with an annular groove (9) outside the electrode socket (11); a fixed plate (3) is provided on one side of the base (1); an infrared camera (4) is mounted on the fixed plate (3); a rotating base (2) is rotatably mounted on the base (1) through the annular groove (9) and the electrode socket (11); a socket (5) is provided on the rotating base (2); and a first electrode column (6) and a second electrode column (7) are provided at the bottom end of the rotating base (2).
2. The transformer coil pressure test bench according to claim 1, characterized in that: A second electrode spring (10) is provided in both the annular chute (9) and the electrode insertion hole (11).
3. The transformer coil pressure test bench according to claim 1, characterized in that: A first electrode spring (8) is provided on the first electrode column (6) and the second electrode column (7), and the positions of the first electrode spring (8) and the second electrode spring (10) correspond to each other.
4. The transformer coil pressure test bench according to claim 1, characterized in that: The rotating seat (2) is provided with two sockets (5), and the two sockets (5) are symmetrically distributed on the rotating seat (2).
5. The transformer coil pressure test bench according to claim 4, characterized in that: The two sockets (5) of the rotating seat (2) are electrically connected to the first electrode springs (8) of the first electrode column (6) and the second electrode column (7), respectively.
6. The transformer coil pressure test bench according to claim 2, characterized in that: The annular chute (9) and the second electrode spring (10) in the electrode insertion hole (11) are electrically connected to an external power source via a wire.
7. The transformer coil pressure test bench according to claim 2, characterized in that: The pins of the transformer coil are inserted into the socket (5) of the rotating seat (2).
8. The transformer coil pressure test bench according to claim 1, characterized in that: The first electrode column (6) is inserted into the electrode insertion hole (11), and the second electrode column (7) is inserted into the annular sliding groove (9).