Structure capable of reducing axial size of axial flux motor

By optimizing the structural design of the axial flux motor, embedded bearings and rotary seals combined with elastic rotating components, the axial dimension reduction and soft start of the motor are achieved, solving the problems of installation space and material costs in the prior art.

CN223246385UActive Publication Date: 2025-08-19GKN SINTER METALS YIZHENG CO LTD
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Patent Information

Application Number
CN202422668098.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-19
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The axial dimensions of existing axial flux motors are large, resulting in increased installation space and material costs.

Method used

By optimizing the motor structure, non-driven bearings are embedded in the stator assembly, drive-end bearings are embedded in the rotor assembly, and rotating seals and elastic rotating components are used to achieve compact and soft-start functions of the motor structure.

Benefits of technology

Reduces the axial dimension of the motor, reduces material costs, and provides soft start function through elastic rotating components to avoid equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of axial flux motors, in particular to a structure capable of reducing the axial size of an axial flux motor, which comprises a rotor assembly, a front end cover, a stator assembly, a driving end bearing and a non-driving end bearing, and is characterized in that the non-driving end bearing is embedded into the stator assembly; a hole of the non-driving end bearing is matched with a non-driving end shaft of the rotor assembly, a shaft of the non-driving end bearing is matched with an inner hole in the stator assembly, the driving end bearing is embedded into the rotor assembly, a hole of the driving end bearing is matched with a hollow shaft on the front end cover, a shaft of the driving end bearing is matched with an inner hole in the rotor assembly, and the rotary sealing piece is embedded into the front end cover. Compared with an existing structure capable of reducing the axial size of the axial magnetic flux motor, the axial magnetic flux motor is more compact in structure, the material cost can be reduced, the installation space is reduced, meanwhile, the performance of the motor cannot be affected, and due to the fact that soft connection is adopted at the connecting position, damage caused by excessive force when equipment works can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of axial flux motors, in particular to a structure capable of reducing the axial size of an axial flux motor. Background Art

[0002] Axial flux motors are also called disc motors because of their smaller axial dimensions. On the premise of meeting performance requirements, the smaller the axial dimensions of this type of motor, the more it can play its advantages, that is, it can reduce the installation space and thus reduce the overall dimensions of the equipment on which it is installed. Utility Model Content

[0003] The purpose of the present invention is to provide a structure capable of reducing the axial size of an axial flux motor, so as to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: comprising a rotor assembly, a front end cover, a stator assembly, a drive end bearing and a non-drive end bearing, wherein the non-drive end bearing is embedded in the stator assembly, the hole of the non-drive end bearing is matched with the non-drive end shaft of the rotor assembly, and the shaft of the non-drive end bearing is matched with the inner hole on the stator assembly;

[0005] The drive end bearing is embedded in the rotor assembly, the hole of the drive end bearing fits with the hollow shaft on the front end cover, and the shaft of the drive end bearing fits with the inner hole on the rotor assembly;

[0006] The rotary seal is embedded in the front end cover. The outer diameter of the rotary seal is smaller than the inner diameter of the drive end bearing and can be close to or overlapped in the axial direction.

[0007] Preferably, one end of the rotor assembly away from the non-drive end bearing is connected to an elastic rotation component, and the outside of the elastic rotation component is connected to a support component, and the outside of the support component is connected to a connection component.

[0008] Preferably, the elastic rotating assembly includes a rotating box, a coil spring and a rotating shaft, and the rotating box is internally installed with the coil spring, and the rotating shaft is internally installed with the coil spring.

[0009] Preferably, the support assembly includes a first sliding ring, a support block and a second sliding ring, and the outside of the first sliding ring is connected to the support block, and the outside is connected to the second sliding ring.

[0010] Preferably, the first sliding ring is rotatably connected to the support block, and the support block is movably connected to the second sliding ring.

[0011] Preferably, the connecting assembly includes a mounting ring and a transmission rod, and the transmission rod is installed inside the mounting ring.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The motor structure of this equipment is compact, which ensures the performance of the motor and reduces the axial size, thereby reducing material costs and installation space, so that the equipment using the motor can also be reduced synchronously.

[0014] 2. The rotating shaft of the device forms elastic rotation between the coil spring and the rotating box, so that the mounting ring can be buffered during the rotation process, so that the device can have a soft start function to avoid damage to the device during startup. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the side cross-sectional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the exploded cross-sectional structure of the utility model from a side view;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the installation ring of the utility model;

[0018] Figure 4 This is an enlarged structural diagram of the cross section of the rotating box of the present invention.

[0019] In the figure: 1. Rotor assembly; 2. Front end cover; 3. Stator assembly; 4. Drive end bearing; 5. Non-drive end bearing; 6. Rotary seal; 7. Elastic rotating assembly; 701. Rotating box; 702. Coil spring; 703. Rotating small shaft; 8. Support assembly; 801. First sliding ring; 802. Support block; 803. Second sliding ring; 9. Connecting assembly; 901. Mounting ring; 902. Transmission rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1 and Figure 2 The utility model provides a technical solution: including a rotor assembly 1, a front end cover 2, a stator assembly 3, a drive end bearing 4 and a non-drive end bearing 5, characterized in that: the non-drive end bearing 5 is embedded in the stator assembly 3, the hole of the non-drive end bearing 5 is matched with the non-drive end shaft of the rotor assembly 1, and the shaft of the non-drive end bearing 5 is matched with the inner hole on the stator assembly 3;

[0022] The drive end bearing 4 is embedded in the rotor assembly 1, the hole of the drive end bearing 4 is matched with the hollow shaft on the front end cover 2, and the shaft of the drive end bearing 4 is matched with the inner hole on the rotor assembly 1;

[0023] The rotary seal 6 is embedded in the front end cover 2. The outer diameter of the rotary seal 6 is smaller than the inner diameter of the drive end bearing 4 and can be close to or overlapped in the axial direction.

[0024] The motor structure of the device is compact, which ensures the performance of the motor and reduces the axial size, thereby reducing material costs and installation space, so that the equipment using the motor can also be reduced simultaneously.

[0025] like Figure 3 and Figure 4 As shown, the end of the rotor assembly 1 away from the non-drive end bearing 5 is connected to an elastic rotation component 7, and the outside of the elastic rotation component 7 is connected to a support component 8, and the outside of the support component 8 is connected to a connection component 9.

[0026] like Figure 4 As shown, the elastic rotating assembly 7 includes a rotating box 701, a coil spring 702 and a rotating shaft 703, and the coil spring 702 is installed inside the rotating box 701, and the rotating shaft 703 is installed inside the coil spring 702;

[0027] The rotating shaft 703 rotates elastically with the rotating box 701 through the coil spring 702, so that the mounting ring 901 can be buffered during the rotation process, thereby enabling the device to have a soft start function and avoiding damage to the device during startup.

[0028] like Figure 3 As shown, the support assembly 8 includes a first sliding ring 801, a support block 802 and a second sliding ring 803, and the outside of the first sliding ring 801 is connected to the support block 802, and the outside of the first sliding ring 801 is connected to the second sliding ring 803. The first sliding ring 801 is rotatably connected to the support block 802, and the support block 802 and the second sliding ring 803 are movably connected;

[0029] By connecting the first sliding ring 801 and the second sliding ring 803 with the support block 802 , the rotating box 701 can effectively support the mounting ring 901 without affecting the buffering function of the mounting ring 901 .

[0030] like Figure 3 As shown, the connecting assembly 9 includes a mounting ring 901 and a transmission rod 902, and the transmission rod 902 is installed inside the mounting ring 901;

[0031] During the rotation process, the rotating shaft 703 can drive the installation ring 901 to rotate through the transmission rod 902, so that the installation ring 901 drives the equipment required to be driven by this application.

[0032] Working principle: The equipment is protected by a box composed of the front cover 2 and the stator assembly 3. Through the relationship between the rotor assembly 1 and the stator assembly 3, the rotor assembly 1 can rotate after the equipment is powered on. The non-drive end bearing 5 and the drive end bearing 4 both fix the rotor assembly 1 without affecting the active movement of the rotor assembly 1. The rotating seal 6 can seal the connection between the rotor assembly 1 and the front cover 2;

[0033] When the device is in use, the device to be driven is connected to the mounting ring 901. At this time, the device is energized so that the rotor assembly 1 rotates, which can drive the rotating box 701 to rotate. The rotating shaft 703 is buffered by the elastic structure between the coil spring 702 and the rotating box 701, so that the resistance of the device during rotation is reduced. The rotating shaft 703 rotates under the influence of the rotating box 701. During the rotation process, the rotating shaft 703 can drive the mounting ring 901 to rotate through the transmission rod 902, so that the mounting ring 901 drives the device required to be driven in this application.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A structure capable of reducing the axial dimension of an axial flux motor, comprising a rotor assembly (1), a front end cover (2), a stator assembly (3), a drive end bearing (4) and a non-drive end bearing (5), characterized in that: The non-drive end bearing (5) is embedded in the stator assembly (3), the hole of the non-drive end bearing (5) is matched with the non-drive end shaft of the rotor assembly (1), and the shaft of the non-drive end bearing (5) is matched with the inner hole on the stator assembly (3); The drive end bearing (4) is embedded in the rotor assembly (1), the hole of the drive end bearing (4) is matched with the hollow shaft on the front end cover (2), and the shaft of the drive end bearing (4) is matched with the inner hole on the rotor assembly (1); The rotary seal (6) is embedded in the front end cover (2). The outer diameter of the rotary seal (6) is smaller than the inner diameter of the drive end bearing (4), and the rotary seal (6) can be close to or overlapped in the axial direction.

2. The structure for reducing the axial dimension of an axial flux motor according to claim 1, characterized in that: An end of the rotor assembly (1) away from the non-drive end bearing (5) is connected to an elastic rotation component (7), and the outside of the elastic rotation component (7) is connected to a support component (8), and the outside of the support component (8) is connected to a connection component (9).

3. The structure for reducing the axial dimension of an axial flux motor according to claim 2, characterized in that: The elastic rotating assembly (7) comprises a rotating box (701), a coil spring (702) and a rotating shaft (703), wherein the rotating box (701) is provided with a coil spring (702) and the rotating shaft (703) is provided with a coil spring (702).

4. The structure for reducing the axial dimension of an axial flux motor according to claim 2, characterized in that: The support assembly (8) comprises a first sliding ring (801), a support block (802) and a second sliding ring (803), wherein the outside of the first sliding ring (801) is connected to the support block (802), and the outside is connected to the second sliding ring (803).

5. The structure for reducing the axial dimension of an axial flux motor according to claim 4, characterized in that: The first sliding ring (801) is rotatably connected to the support block (802), and the support block (802) and the second sliding ring (803) are movably connected.

6. The structure for reducing the axial dimension of an axial flux motor according to claim 2, characterized in that: The connecting assembly (9) comprises a mounting ring (901) and a transmission rod (902), and the transmission rod (902) is installed inside the mounting ring (901).