Semi-automatic jig for pasting cloth on surface of sound box front shell
By combining the clamping cylinder and heating up pressing mold of the audio front shell surface patch semi-automatic fixture, the problem of recessed audio mesh cover fabric is solved, automatic tension and hot pressing bonding is achieved, production efficiency is improved and the aesthetics of the fabric is maintained.
Patent Information
- Application Number
- CN202422103732.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, the surface fabric of the audio mesh cover is prone to depression at the trumpet mouth, and the manual tightening fabric is inefficient, making it difficult to meet the requirements of not slack or not depression of the fabric.
A semi-automatic fixture for the surface patch of audio front shell is adopted. By combining clamping the cloth cylinder, stretching cylinder and heating up pressing mold, the fabric is automatically tightened and hot-pressed to avoid depression and keep the texture intact.
Automatic tension and hot pressing bonding of the fabric is achieved, avoiding mesh recesses, improving production efficiency and maintaining the aesthetics of the fabric.
Smart Images

Figure CN223246713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speaker front shell assembly, in particular to a semi-automatic fixture for patching cloth on the surface of a speaker front shell. Background Art
[0002] Currently, the fabric covering of audio grilles requires that the surface of the grille be taut and free of sagging, especially around the speaker openings. Since the grille's surface has holes of varying sizes, manual labor is inefficient in ensuring the fabric does not sag or sag. Therefore, a jig must be developed to tighten the fabric before applying the fabric and then attach it.
[0003] To this end, we have developed a semi-automatic jig for applying fabric to the surface of the front shell of a speaker to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a semi-automatic jig for patching cloth on the surface of the front shell of an audio system, which has the advantages of preventing mesh depression, not damaging the texture, facilitating transportation, and improving efficiency.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a semi-automatic jig for patching cloth on the surface of the front shell of an audio system, comprising an electrical control box, a bottom plate is provided at the top of the electrical control box, the top two ends of the bottom plate are fixedly connected to a cloth clamping cylinder mounting plate by pushing cylinders, and a control button is provided on one side in the length direction, the two ends of the cloth clamping cylinder mounting plate are fixedly connected to a first cloth clamping cylinder, and multiple groups of second cloth clamping cylinders are fixedly connected on both sides, a stretching cylinder is provided between each group of the second cloth clamping cylinders, the bottom end of the cloth clamping cylinder mounting plate is fixedly connected to a supporting cylinder, the top of the electrical control box is provided with multiple pressing cylinders through guide rods and fixed plates, the bottom end of the pressing cylinder is fixedly connected to a heated upper pressing mold, a product carrying jig is provided at the middle position of the cloth clamping cylinder mounting plate, the product is placed on the top of the product carrying jig, and the heated upper pressing mold presses the cloth onto the top of the product.
[0006] Preferably, an upper pressure plate is mounted on the top of the electrical control box, the top of the upper pressure plate is fixedly connected to the lower pressure cylinder, and the heating upper pressure mold is arranged on the lower side, and a silicone layer is provided on the surface of the heating upper pressure mold.
[0007] Preferably, an annular groove hole is provided at the center position of the product carrying fixture, and connecting holes are provided around the annular groove hole, and the connecting holes are fixedly connected to the top end of the supporting cylinder.
[0008] Preferably, the product carrying fixture is provided with an arc surface at each end and stepped grooves are provided around it.
[0009] Preferably, a support plate is provided at the top end of the first cloth clamping cylinder, and the top end of the support plate is slidably connected to a movable plate.
[0010] Preferably, one end of the movable plate is movably connected to a movable claw via a pin shaft, and the side wall of the first cloth clamping cylinder is fixedly connected to a fixed claw, and the movable claw is press-fitted with the fixed claw.
[0011] Preferably, a guide rail is provided at the top end of the support plate, and a slider is fixedly connected to the bottom end of the movable plate, and the slider is slidably connected to the guide rail.
[0012] Preferably, one end of each of the two second cloth clamping cylinders is fixedly connected to a cloth clamping claw, and the cloth clamping claw is arranged on the upper and lower sides of the patch.
[0013] Preferably, a plurality of handles are provided at both ends of the electrical control box, and a plurality of heat dissipation openings are provided on the upper sides of the handles.
[0014] Preferably, a grating is provided at each of the two ends of the top of the electrical control box, and a barrier is provided on the top, and the grating is provided close to the control button.
[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0016] The semi-automatic jig for patching cloth on the surface of the front shell of a speaker described in the utility model adopts the semi-automatic method of first pulling the cloth and then hot pressing to avoid the situation where the cloth with large mesh holes is sunken; the upper pressing mold is made by using a silicone-plated method, so that the texture of the cloth is not damaged after pressing, making the cloth more beautiful after patching and improving efficiency; double handles are provided on both sides to facilitate the transportation of the jig. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the semi-automatic jig for patching cloth on the surface of the front shell of a speaker according to the present invention.
[0018] Figure 2 This is a schematic diagram of the internal top structure of the semi-automatic jig for patching cloth on the surface of the front shell of the speaker according to the present invention.
[0019] Figure 3 This is a schematic diagram of the internal bottom structure of the semi-automatic jig for patching cloth on the surface of the front shell of the speaker according to the present invention.
[0020] Figure 4 This is a structural schematic diagram of the first cloth clamping cylinder assembly of the present utility model.
[0021] Figure 5 This is a structural diagram of the product carrying fixture described in the utility model. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0023] Figures 1 to 5 In the invention, a semi-automatic jig for patching cloth on the surface of the front shell of an audio system is provided, comprising an electrical control box 10. A base plate 51 is provided at the top of the electrical control box 10. The top ends of the base plate 51 are fixedly connected to a cloth clamping cylinder mounting plate 52 by a pushing cylinder 50, and a control button 11 is provided on one side in the length direction. The two ends of the cloth clamping cylinder mounting plate 52 are fixedly connected to a first cloth clamping cylinder 70, and multiple groups of second cloth clamping cylinders 60 are fixedly connected on both sides. The two ends of the cloth clamping cylinder mounting plate 52 are located at the top of the guide rod and are respectively provided with a first connecting strip 702 and a second connecting strip 701. The cloth clamping cylinder mounting plate 52 is provided with an adjustment hole 705. The adjustment hole 705 facilitates the left and right adjustment of the first cloth clamping cylinder 70. A stretching cylinder 65 is installed between each set of second cloth-clamping cylinders 60. A support cylinder 80 is fixedly connected to the bottom end of the cloth-clamping cylinder mounting plate 52. Two downward-pressing cylinders 30 are mounted on the top of the electrical control box 10 via guide rods and a fixing plate 20. The bottom end of the downward-pressing cylinder 30 is fixedly connected to a heated upper pressing die 32. A product carrier 81 is located in the middle of the cloth-clamping cylinder mounting plate 52. The top of the product carrier 81 places the front housing product 100, and the heated upper pressing die 32 presses the patch 101 onto the top of the product 100. Two handles 12 are provided at each end of the electrical control box 10, and three heat dissipation vents 13 are provided on the upper side of the handles 12. A grating 15 is installed at each end of the top of the electrical control box 10, and a barrier 19 is provided on the top. The grating 15 is located near the control button 11, which is a two-handed button. The use of the grating also improves safety. A heating source is provided inside the heated upper pressing die 32 to heat-press the patch onto the top of the front housing of the speaker.
[0024] An upper pressing plate 31 is mounted on the top of the electrical control box 10 . The top of the upper pressing plate 31 is fixedly connected to the lower pressing cylinder 30 , and a heating upper pressing mold 32 is provided on the lower side. The surface of the heating upper pressing mold 32 is provided with a layer of silicone.
[0025] One end of the two second cloth clamping cylinders 60 is fixedly connected to a cloth clamping claw 61, which is arranged on the upper and lower sides of the patch 101. The cloth clamping claw 61 clamps the two sides of the cloth piece. The stretching cylinder 65 stretches the two sides of the cloth piece.
[0026] A support plate 71 is provided at the top of the first cloth clamping cylinder 70, and the top of the support plate 71 is slidably connected to a movable plate 74. One end of the movable plate 74 is movably connected to a movable claw 75 via a pin 751. The side wall of the first cloth clamping cylinder 70 is fixedly connected to a fixed claw 76, and the movable claw 75 is pressed against the fixed claw 76. A guide rail 72 is provided at the top of the support plate 71, and the bottom end of the movable plate 74 is fixedly connected to a slider 73, and the slider 73 is slidably connected to the guide rail 72. The fixed claw 76 and the movable claw 75 clamp the two ends of the patch. The slider 73 moves to drive the movable claw 75 to press against the fixed claw 76, thereby pressing the cloth piece. The first cloth clamping cylinder 70 moves downward to fit the cloth piece to the upper surface of the front shell product 100 of the audio system.
[0027] The product support fixture 81 has an annular groove 813 at its center. It also has an arcuate surface 811 at each end and a stepped groove 812 around its perimeter. Connecting holes 810 are located around the annular groove 813, which are fixedly connected to the top of the support cylinder 80. A fabric support 85 is crimped onto the perimeter of the product support fixture 81.
[0028] First, place the product on the product carrying jig, and then cover the product with a piece of cloth. At this time, all four edges of the cloth are flat on the cloth clamping claws, and then start the control button. The cloth clamping claws are extended through the cloth clamping cylinder to close the cloth clamping claws and clamp the cloth. At this time, the stretching cylinders on all sides move outward at the same time to achieve a taut state of the cloth. Then the pushing cylinder installed on the mounting plate of the cloth clamping cylinder will move downward to make the cloth close to the product. At this time, the pressing cylinder will press down and press the cloth tightly against the product through the heated upper die (silicone-plated surface). After a period of temperature pressing, the cloth is tightly attached to the product. The pressing is completed, the jig automatically resets, and the operation is repeated.
[0029] The above are only specific application examples of the present invention and do not constitute any limitation on the scope of protection of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the scope of protection of the present invention.
Claims
1. A semi-automatic jig for applying cloth to the surface of a front housing of a speaker, characterized by: The invention comprises an electrical control box (10), wherein a bottom plate (51) is provided at the top of the electrical control box (10), and the top two ends of the bottom plate (51) are fixedly connected to a cloth clamping cylinder mounting plate (52) through a push cylinder (50), and a control button (11) is provided on one side in the length direction, and the two ends of the cloth clamping cylinder mounting plate (52) are fixedly connected to a first cloth clamping cylinder (70), and the two sides are fixedly connected to multiple groups of second cloth clamping cylinders (60), and a stretching cylinder (65) is provided between each group of the second cloth clamping cylinders (60), and the cloth clamping cylinders (70) are fixedly connected to the cloth clamping cylinder mounting plate (52). The bottom end of the mounting plate (52) is fixedly connected to the supporting cylinder (80), and the top end of the electrical control box (10) is provided with a plurality of downward-pressing cylinders (30) through a guide rod and a fixing plate (20), and the bottom end of the downward-pressing cylinder (30) is fixedly connected to a heating upper pressing die (32), and a product carrying fixture (81) is provided at the middle position of the cloth-clamping cylinder mounting plate (52), and a product (100) is placed on the top end of the product carrying fixture (81), and the heating upper pressing die (32) presses the patch (101) onto the top end of the product (100).
2. The semi-automatic jig for patching the surface of the front shell of the speaker according to claim 1 is characterized in that: An upper pressing plate (31) is mounted on the top of the electrical control box (10), the top of the upper pressing plate (31) is fixedly connected to the lower pressing cylinder (30), and the heating upper pressing mold (32) is arranged on the lower side, and a silicone layer is provided on the surface of the heating upper pressing mold (32).
3. The semi-automatic jig for patching the surface of the front shell of the speaker according to claim 2 is characterized in that: An annular groove hole (813) is provided at the center of the product supporting fixture (81), and connecting holes (810) are provided around the annular groove hole (813). The connecting holes (810) are fixedly connected to the top end of the supporting cylinder (80).
4. The semi-automatic jig for patching the surface of the front shell of the speaker according to claim 2 is characterized in that: The product carrying fixture (81) is provided with a curved surface (811) at each end and has stepped grooves (812) around its periphery.
5. The semi-automatic jig for patching the surface of the front shell of the speaker according to claim 1 is characterized in that: A support plate (71) is provided at the top end of the first cloth clamping cylinder (70), and the top end of the support plate (71) is slidably connected to a movable plate (74).
6. The semi-automatic jig for patching the surface of the front shell of the speaker according to claim 5 is characterized in that: One end of the movable plate (74) is movably connected to a movable claw (75) via a pin shaft (751), and the side wall of the first cloth clamping cylinder (70) is fixedly connected to a fixed claw (76), and the movable claw (75) is press-fitted with the fixed claw (76).
7. The semi-automatic jig for patching the surface of the front housing of the speaker according to claim 6 is characterized in that: A guide rail (72) is provided at the top end of the support plate (71), and a slider (73) is fixedly connected to the bottom end of the movable plate (74), and the slider (73) is slidably connected to the guide rail (72).
8. The semi-automatic jig for patching the surface of the front housing of the speaker according to claim 1 is characterized in that: One end of each of the two second cloth clamping cylinders (60) is fixedly connected to a cloth clamping claw (61), and the cloth clamping claw (61) is arranged on the upper and lower sides of the patch cloth (101).
9. The semi-automatic jig for patching the surface of the front housing of the speaker according to claim 1 is characterized in that: A plurality of handles (12) are provided at both ends of the electrical control box (10), and a plurality of heat dissipation openings (13) are provided on the upper sides of the handles (12).
10. The semi-automatic jig for patching the surface of the front housing of the speaker according to claim 9 is characterized in that: A grating (15) is provided at each of the two ends of the top of the electrical control box (10), and a barrier (19) is provided on the top end. The grating (15) is provided close to the control button (11).