Sugarcane cutting and peeling machine in sugar processing
Through the pulley and worm gear transmission system and removable peeling ring driven by the transmission motor, the existing sugarcane cutting peeling machine has poor adaptability to different sugarcane, achieving efficient sugarcane peeling and simplifying component maintenance, reducing manual and equipment maintenance costs.
Patent Information
- Application Number
- CN202422500142.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing sugar cane cutting peeling machines are difficult to adapt to sugar cane of different diameters and shapes, resulting in poor peeling quality, increasing manual operation time and labor intensity, increasing labor costs, and difficulty in replacing and maintaining parts.
The pulley and worm gear transmission system driven by a transmission motor are adopted, combined with a detachable peeling ring and snap assembly, to achieve adaptive peeling of sugarcane with different diameters and shapes, and cut with a telescopic motor-driven cutting knife, which is designed for easy maintenance.
It improves the quality and processing efficiency of sugar cane peeling, reduces manual operation time, reduces labor costs, and simplifies the component replacement and maintenance process, reducing equipment maintenance difficulty and cost.
Smart Images

Figure CN223247486U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sugar processing, and in particular relates to a sugarcane cutting and peeling machine in sugar processing. Background Art
[0002] In the sugar industry, traditional sugarcane cutting and peeling methods often rely on a lot of manual operations, which are inefficient and labor-intensive. Therefore, a new type of sugarcane cutting and peeling machine that is efficient, highly automated, adaptable, energy-saving and environmentally friendly has become an urgent need in the sugar industry.
[0003] Chinese patent: CN212728714U, proposes a sugarcane peeling and cutting all-in-one machine, including a driving wheel, a machine body, a control panel, a discharge port, a cutting device, a peeling and cleaning device, and a box door. The driving wheel is provided with four screws fixedly connected to the four corners of the bottom of the machine body, the first driving motor is installed in the lower right corner of the machine body, the left side of the first driving motor is fixedly connected to the transmission wheel, the left and right sides of the transmission wheel are respectively connected to the middle part of the cutting device through the first belt and the second belt, the second driving motor is installed in the upper left corner of the machine body, the second driving motor is connected to the left side of the cutting device through the conveyor belt, the transmission connecting rod is mechanically connected to the middle part of the second belt, and the control panel is electrically connected to the upper right corner of the front surface of the machine body; the structure is novel and reasonable, it is an all-in-one machine, which can not only peel sugarcane, but also perform surface residue cleaning, cutting and other operations, achieving multiple goals at one stroke and saving unnecessary manpower costs.
[0004] During use, the above patent cannot adapt well to sugarcanes of different diameters and shapes, thereby reducing the quality of sugarcane, increasing the time and labor intensity of manual operation, and increasing labor costs. In addition, it is difficult to quickly replace device parts, which reduces work efficiency and increases the maintenance cost and difficulty of the equipment. Based on this, a sugarcane cutting and peeling machine in sugar processing is specially proposed for improvement. Utility Model Content
[0005] In order to solve the above-mentioned problems existing in the prior art, the utility model provides a sugarcane cutting and peeling machine in sugar processing, which can adapt to sugarcanes of different diameters and shapes, improves the quality of sugarcane peeling, greatly improves processing efficiency, reduces the time and labor intensity of manual operation, reduces labor costs, and can quickly remove the peeling ring from the sleeve holder, saving a lot of time, improving work efficiency, making the maintenance and replacement of components simpler, and reducing the maintenance cost and difficulty of the equipment.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sugarcane cutting and peeling machine for sugar processing, comprising a box body, the box body comprising a conveying mechanism, a peeling mechanism and a snap assembly, a transmission motor is fixedly installed at the center of the bottom end of the inner wall of the box body, the output shaft of the transmission motor is fixedly sleeved with a first pulley, the outer surface of the first pulley is meshed with a first belt, the top of the first belt passes through the middle partition of the box body and is meshed with a multi-groove pulley, a worm is fixedly sleeved inside the multi-groove pulley, one end of the worm passes through the side wall of the fixed box and is meshed with a worm wheel, a rotating drum is fixedly sleeved inside the worm wheel, both ends of the rotating drum are fixedly sleeved with bearings, the outer surface of the bearing is fixedly connected to the side wall of the fixed box, one end of the rotating drum is fixedly sleeved with a sleeve holder, the sleeve holder is snap-connected with a peeling ring, the internal notch of the peeling ring is fixedly connected to a plurality of second springs, and one end of the second spring is fixedly connected to a peeling knife.
[0007] As an optimal technical solution of the present invention, the upper and lower ends of the peeling ring are fixedly connected with a clamping head, the upper and lower ends of the sleeve clamping seat are provided with a sliding groove, the clamping head is slidably connected to the inner wall of the sliding groove, and the upper and lower ends of the sleeve clamping seat are also provided with a movable groove, and a pull rod is slidably connected inside the movable groove, one end of the pull rod is fixedly connected with a tongue, the outer surface of the pull rod is sleeved with a third spring, and the tongue is embedded in the notch at the top of the clamping head.
[0008] As an optimal technical solution of the present invention, a second belt is meshed and installed on the outer surface of the multi-groove pulley, and second pulleys are meshed and installed at both ends of the second belt. A screw is fixedly sleeved inside the second pulley, and one end of the screw passes through the side wall of the guide wheel bracket and is fixedly sleeved with the first conveying wheel. The top of the guide wheel bracket is fixedly connected to a first spring, and the bottom end of the first spring is fixedly connected to a U-shaped frame, and the second conveying wheel is movably installed inside the U-shaped frame.
[0009] As a preferred technical solution of the present invention, a telescopic motor is fixedly installed at one end of the top of the inner wall of the box, and a cutting knife is fixedly connected to the bottom end of the telescopic motor.
[0010] As a preferred technical solution of the present invention, the protrusions at both ends of the cutting knife are slidably connected to the inside of the cutting knife holder, and the bottom end of the cutting knife holder is fixedly connected to the middle partition of the box body.
[0011] As a preferred technical solution of the present invention, a feed port is provided at one side of the box body, and a discharge port is provided at the other end of the box body.
[0012] As a preferred technical solution of the present invention, an inspection door is movably connected to the side of the box body, and the inspection door is symmetrically arranged about the axis of the box body.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When the utility model is in use, the staff outputs power to the first pulley through the transmission motor to rotate the first pulley. Under the coordinated transmission of the first pulley and other components, the device can adapt to sugarcanes of different diameters and shapes, thereby improving the quality of sugarcane peeling, greatly improving processing efficiency, reducing manual operation time and labor intensity, and reducing labor costs;
[0015] 2. When the present invention is in use, when the peeling ring needs to be disassembled for maintenance or replacement, the staff can quickly remove the peeling ring from the sleeve holder through the snap assembly, which saves a lot of time, improves work efficiency, makes the maintenance and replacement of parts simpler, and reduces the maintenance cost and difficulty of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 This is a schematic diagram of the side structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the side cross-sectional structure of the utility model;
[0019] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at A in the middle;
[0020] Figure 4 for Figure 2 Schematic diagram of the local structure in;
[0021] Figure 5 for Figure 4 Schematic diagram of the cross-section structure.
[0022] Figure 6 for Figure 5 Schematic diagram of the enlarged structure at point B in the middle.
[0023] In the figure: 1. Box; 2. Inspection door; 3. Discharge port; 4. Feed port; 5. Telescopic motor; 6. Transmission motor; 7. First pulley; 8. First belt; 9. Multi-groove pulley; 10. Conveying mechanism; 101. Second belt; 102. Screw; 103. Guide wheel bracket; 104. First conveying wheel; 105. Second pulley; 106. First spring; 107. U-shaped frame; 108. Second conveying wheel; 1 1. Peeling mechanism; 111. Worm; 112. Peeling ring; 113. Fixed box; 114. Rotating drum; 115. Worm gear; 116. Bearing; 117. Sleeve holder; 118. Second spring; 119. Peeler; 12. Buckle assembly; 121. Pull rod; 122. Third spring; 123. Moving slot; 124. Locking tongue; 125. Slide slot; 126. Clamp; 13. Cutting knife; 14. Cutting knife holder. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0025] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a sugarcane cutting and peeling machine in sugar processing, comprising a box body 1, the box body 1 comprising a conveying mechanism 10, a peeling mechanism 11 and a snap assembly 12, a transmission motor 6 is fixedly installed at the center of the bottom end of the inner wall of the box body 1, the output shaft of the transmission motor 6 is fixedly sleeved with a first pulley 7, the outer surface of the first pulley 7 is meshed with a first belt 8, the top end of the first belt 8 passes through the middle partition of the box body 1 and is meshed with a multi-groove pulley 9, the multi-groove pulley 9 is fixedly sleeved with a worm 111, the worm One end of the rod 111 passes through the side wall of the fixed box 113 and is engaged with a worm gear 115. A rotating cylinder 114 is fixedly sleeved inside the worm gear 115. Bearings 116 are fixedly sleeved at both ends of the rotating cylinder 114. The outer surface of the bearing 116 is fixedly connected to the side wall of the fixed box 113. A sleeve holder 117 is fixedly sleeved at one end of the rotating cylinder 114. The sleeve holder 117 is snap-connected to a peeling ring 112. Several second springs 118 are fixedly connected to the internal notch of the peeling ring 112. A peeling knife 119 is fixedly connected to one end of the second spring 118.
[0026] Specifically, the staff outputs power to the first pulley 7 through the transmission motor 6, so that the first pulley 7 rotates, and the first pulley 7 drives the multi-groove pulley 9 to rotate through the first belt 8, and the multi-groove pulley 9 drives the internal worm 111 to rotate, and the worm 111 and the worm wheel 115 are engaged with each other, thereby driving the worm wheel 115 to rotate. When the worm wheel 115 rotates, the rotating drum 114 also rotates with the assistance of the bearings 116 at both ends, and the rotating rotating drum 114 drives the sleeve card seat 117 at one end to rotate, and the rotating drum 114 rotates At the same time, the peeling ring 112 is driven to rotate by the sleeve holder 117 through the buckle assembly 12. During the rotation of the peeling ring 112, the peeling knife 119 contacts the surface of the sugarcane. Under the elastic action of the second spring 118, the peeling knife 119 can adapt to sugarcanes of different diameters and shapes, ensuring clean and uniform peeling, improving the quality of sugarcane peeling, and being able to quickly cut and peel the sugarcane, greatly improving processing efficiency, meeting the needs of large-scale production, reducing the time and labor intensity of manual operation, and reducing labor costs.
[0027] See also Figure 5-Figure 6 The peeling ring 112 is fixedly connected to a clamping head 126 at both ends, and a sliding groove 125 is provided at both ends of the sleeve clamping seat 117. The clamping head 126 is slidably connected to the inner wall of the sliding groove 125. The sleeve clamping seat 117 is also provided with a movable groove 123 at both ends. The movable groove 123 is slidably connected to the inside of the pull rod 121. One end of the pull rod 121 is fixedly connected to a tongue 124. The outer surface of the pull rod 121 is sleeved with a third spring 122, and the tongue 124 is embedded in the top notch of the clamping head 126.
[0028] Specifically, when the peeling ring 112 needs to be disassembled for maintenance or replacement, the pull rod 121 is pulled outward to disengage the tongue 124 from the slot at the top of the clamping head 126. At this time, the clamping head 126 is no longer restricted and can slide out along the slide groove 125, thereby removing the peeling ring 112 from the sleeve clamping seat 117. This structure can save a lot of time and improve work efficiency when the peeling ring 112 needs to be replaced or repaired, making the maintenance and replacement of components simpler and reducing the maintenance cost and difficulty of the equipment.
[0029] See also Figure 2-Figure 3 The outer surface of the multi-groove pulley 9 is meshed with a second belt 101, and both ends of the second belt 101 are meshed with second pulleys 105. A screw 102 is fixedly sleeved inside the second pulley 105, and one end of the screw 102 passes through the side wall of the guide wheel bracket 103 and is fixedly sleeved with a first conveying wheel 104. A first spring 106 is fixedly connected to the top of the guide wheel bracket 103, and the bottom end of the first spring 106 is fixedly connected to a U-shaped frame 107, and a second conveying wheel 108 is movably installed inside the U-shaped frame 107.
[0030] Specifically, when the multi-groove pulley 9 rotates, the two second pulleys 105 are driven to rotate through the second belt 101, and the second pulleys 105 drive the internal screw 102 to rotate. The rotation of the screw 102 causes one end passing through the side wall of the guide wheel bracket 103 to drive the first conveying wheel 104 to rotate, thereby realizing the conveying action. The first spring 106 at the top of the guide wheel bracket 103 applies an elastic force to the U-shaped frame 107, so that the second conveying wheel 108 movably installed inside the U-shaped frame 107 can cooperate with the first conveying wheel 104, so that the sugarcane can be transported stably, thereby adapting to the transportation of sugarcanes with different diameters and ensuring the stability and continuity of transportation.
[0031] See also Figure 2 A telescopic motor 5 is fixedly installed at one end of the top of the inner wall of the box body 1, and a cutting knife 13 is fixedly connected to the bottom end of the telescopic motor 5.
[0032] Specifically, when the telescopic motor 5 is started, the telescopic action of the output end of the telescopic motor 5 will drive the cutting knife 13 to move up and down. When the cutting knife 13 moves downward, it can cut the sugarcane transported to the designated position. After the cutting is completed, the output end of the telescopic motor 5 retracts, driving the cutting knife 13 to move upward to prepare for the next cutting, thereby realizing efficient and stable sugarcane cutting operations.
[0033] See also Figure 2 The protrusions at both ends of the cutting knife 13 are slidably connected to the inside of the cutting knife holder 14, and the bottom end of the cutting knife holder 14 is fixedly connected to the middle partition of the box body 1.
[0034] Specifically, when the telescopic motor 5 drives the cutting knife 13 to move up and down, the protrusions at both ends of the cutting knife 13 will slide inside the cutting knife holder 14, and the cutting knife holder 14 plays a guiding and limiting role, ensuring that the cutting knife 13 can move up and down stably in the vertical direction without deviation or shaking.
[0035] See also Figure 2 A feed port 4 is provided on one side of the box body 1, and a discharge port 3 is provided on the other end of the box body 1.
[0036] Specifically, sugarcane is put into the machine through the feed port 4 opened on one side of the box body 1 for cutting and peeling. After completing the processing steps, the processed sugarcane is sent out from the discharge port 3 opened at the other end of the box body 1.
[0037] See also Figure 1 An inspection door 2 is movably connected to the side of the box body 1, and the inspection door 2 is symmetrically arranged about the axis of the box body 1.
[0038] Specifically, when a machine breaks down, maintenance personnel can open the inspection door 2 at the corresponding position to quickly locate and handle the problem, thereby improving maintenance efficiency.
[0039] The working principle and use process of the present invention: During the use of the present invention, the staff outputs power to the first pulley 7 through the transmission motor 6, so that the first pulley 7 rotates, and the first pulley 7 drives the multi-groove pulley 9 to rotate through the first belt 8, and the multi-groove pulley 9 drives the internal worm 111 to rotate, and the worm 111 and the worm wheel 115 are meshed with each other, thereby driving the worm wheel 115 to rotate. When the worm wheel 115 rotates, the rotating drum 114 also rotates with the assistance of the bearings 116 at both ends, and the rotating rotating drum 114 drives the sleeve card seat 117 at one end to rotate. When the rotating drum 114 rotates, the peeling ring 112 is driven to rotate by the sleeve card seat 117 through the buckle assembly 12. During the rotation of the peeling ring 112, the peeling knife 119 contacts the surface of the sugarcane, and the second spring 118 Under the elastic action of the peeling knife 119, the peeling knife 119 can adapt to sugarcane of different diameters and shapes, ensuring clean and uniform peeling, improving the quality of sugarcane peeling, and being able to quickly cut and peel sugarcane, greatly improving processing efficiency, meeting the needs of large-scale production, reducing the time and labor intensity of manual operation, and reducing labor costs. When the peeling ring 112 needs to be disassembled for maintenance or replacement, the pull rod 121 is pulled outward to disengage the tongue 124 from the notch at the top of the clamping head 126. At this time, the clamping head 126 is no longer restricted and can slide out along the slide groove 125, thereby removing the peeling ring 112 from the sleeve clamping seat 117. This structure can save a lot of time and improve work efficiency when the peeling ring 112 needs to be replaced or repaired, making the maintenance and replacement of components simpler, and reducing the maintenance cost and difficulty of the equipment.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A sugarcane cutting and peeling machine in sugar processing, comprising a housing (1), characterized in that: The box (1) comprises a conveying mechanism (10), a peeling mechanism (11) and a buckle assembly (12). A transmission motor (6) is fixedly mounted at the center of the bottom end of the inner wall of the box (1). The output shaft of the transmission motor (6) is fixedly sleeved with a first pulley (7). The outer surface of the first pulley (7) is meshed with a first belt (8). The top end of the first belt (8) passes through the middle partition of the box (1) and is meshed with a multi-groove pulley (9). A worm (111) is fixedly sleeved inside the multi-groove pulley (9). One end of the worm (111) passes through the side of the fixed box (113). A worm gear (115) is mounted on the wall and meshed with the wall. A rotating drum (114) is fixedly sleeved inside the worm gear (115). Bearings (116) are fixedly sleeved at both ends of the rotating drum (114). The outer surface of the bearing (116) is fixedly connected to the side wall of the fixed box (113). One end of the rotating drum (114) is fixedly sleeved with a sleeve holder (117). The sleeve holder (117) is snap-connected to a peeling ring (112). A plurality of second springs (118) are fixedly connected to an internal notch of the peeling ring (112). One end of the second spring (118) is fixedly connected to a peeling knife (119).
2. The sugarcane cutting and peeling machine in sugar processing according to claim 1, characterized in that: The peeling ring (112) is fixedly connected to a clamping head (126) at both upper and lower ends, and a sliding groove (125) is provided at both upper and lower ends of the sleeve clamping seat (117). The clamping head (126) is slidably connected to the inner wall of the sliding groove (125). The sleeve clamping seat (117) is also provided with a movable groove (123) at both upper and lower ends. A pull rod (121) is slidably connected inside the movable groove (123). One end of the pull rod (121) is fixedly connected to a latch (124). A third spring (122) is sleeved on the outer surface of the pull rod (121), and the latch (124) is engaged with the top notch of the clamping head (126).
3. The sugarcane cutting and peeling machine in sugar processing according to claim 1, characterized in that: The outer surface of the multi-groove pulley (9) is meshed with a second belt (101), and both ends of the second belt (101) are meshed with second pulleys (105). The second pulley (105) is fixedly sleeved with a screw rod (102) inside, and one end of the screw rod (102) passes through the side wall of the guide wheel bracket (103) and is fixedly sleeved with a first conveying wheel (104). The top of the guide wheel bracket (103) is fixedly connected to a first spring (106), and the bottom end of the first spring (106) is fixedly connected to a U-shaped frame (107), and the second conveying wheel (108) is movably installed inside the U-shaped frame (107).
4. The sugarcane cutting and peeling machine in sugar processing according to claim 1, characterized in that: A telescopic motor (5) is fixedly mounted on one end of the top of the inner wall of the box body (1), and a cutting knife (13) is fixedly connected to the bottom end of the telescopic motor (5).
5. The sugarcane cutting and peeling machine in sugar processing according to claim 4, characterized in that: The protrusions at both ends of the cutting knife (13) are slidably connected to the inside of the cutting knife holder (14), and the bottom end of the cutting knife holder (14) is fixedly connected to the middle partition of the box body (1).
6. The sugarcane cutting and peeling machine in sugar processing according to claim 1, characterized in that: A feed port (4) is provided on one side of the box body (1), and a discharge port (3) is provided on the other end of the box body (1).
7. The sugarcane cutting and peeling machine in sugar processing according to claim 1, characterized in that: An inspection door (2) is movably connected to the side of the box body (1), and the inspection door (2) is symmetrically arranged about the axis of the box body (1).
Citation Information
Patent Citations
Sugarcane peeling and cutting all-in-one machine
CN212728714U