Songhua preserved egg making device

By designing an automated pineapple egg production device, using soft brushes and ultraviolet sterilization lamps for cleaning and sterilization, combined with automated mud supply, the problem of low efficiency of manual cleaning and mud wrapping in the production of pineapple eggs is solved, and efficient and safe full-process automated processing is achieved to meet the needs of large-scale production.

CN223247517UActive Publication Date: 2025-08-22HUBEI XINBO EGG IND FOOD CO LTD
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Patent Information

Application Number
CN202422334476.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-22
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During the production process of pineapple eggs, manual cleaning and mud wrapping are inefficient, which is difficult to meet the needs of large-scale production and is costly.

Method used

A pineapple egg production device including a sterilization and disinfection mechanism and a liquid injection mechanism is designed. It uses soft brushes and ultraviolet sterilization lamps for automatic cleaning and sterilization, and combines the automatic supply of mud tanks and water storage tanks to realize the full automatic processing of the egg.

Benefits of technology

It improves production efficiency, ensures product hygiene and safety, meets the needs of large-scale production, and improves the hygiene quality and consistency of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Songhua preserved egg making device, and relates to the technical field of Songhua preserved egg making, and the technical key points are that the Songhua preserved egg making device comprises a support, the inner side of the support is provided with an impurity removal and sterilization mechanism, the impurity removal and sterilization mechanism comprises a placing box, and the center of the bottom of the placing box is fixedly provided with a first motor; a first motor is fixedly installed on the inner wall of the containing box, a rotating rod is fixedly installed at the output end of the first motor, a soft brush is fixedly installed on the outer side of the rotating rod, an ultraviolet sterilization lamp tube is fixedly installed on the inner wall of the containing box, and a waterproof plate is arranged on the inner side of the ultraviolet sterilization lamp tube. The whole-course automatic treatment from cleaning, impurity removal and sterilization to mud wrapping of the preserved eggs is realized. Compared with traditional manual operation, the device can continuously and rapidly complete cleaning and mud wrapping work of a plurality of preserved eggs, manual one-by-one treatment is not needed, therefore, the production efficiency is remarkably improved, and the requirement for large-scale production is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of pine preserved egg production, in particular to a pine preserved egg production device. Background Art

[0002] Songhua preserved eggs, a food steeped in rich cultural heritage and unique flavor, have a charm far beyond simple taste pleasure. Not only is they a shining pearl in the treasure trove of Chinese cuisine, a delicacy that shines brightly on the dining table, but they are also highly regarded for their medicinal properties, making them a beloved and trusted traditional food among the people.

[0003] However, in the early stages of Songhua preserved eggs production, each egg needs to be manually cleaned to ensure its surface is spotless. Then, a special mud needs to be manually coated on the preserved egg. This manual cleaning method is particularly inefficient and difficult to meet the needs of large-scale production. It also increases the cost of preserved egg production. Therefore, we propose a new Songhua preserved egg production device. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the shortcomings of the existing technology, the utility model provides a device for making preserved eggs, which solves the problem that the initial production of preserved eggs requires manual cleaning of eggshells and then coating with special mud, which is inefficient and costly and difficult to meet the needs of large-scale production.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a device for making preserved eggs, comprising a bracket, wherein an impurity removal and sterilization mechanism is provided on the inner side of the bracket.

[0008] The impurity removal and sterilization mechanism includes a placement box, a first motor is fixedly installed at the center of the bottom of the placement box, a rotating rod is fixedly installed at the output end of the first motor, a soft brush is fixedly installed on the outside of the rotating rod, an ultraviolet sterilization lamp is fixedly installed on the inner wall of the placement box, a waterproof plate is provided on the inner side of the ultraviolet sterilization lamp, and a third discharge valve is fixedly installed on the side of the bottom of the placement box close to the first motor.

[0009] Preferably, the lower end of the waterproof board is fixedly mounted on the bottom of the inner cavity of the placement box, and the waterproof board is made of a transparent PVC board.

[0010] Preferably, there are a plurality of ultraviolet germicidal lamps, and the ultraviolet germicidal lamps are evenly distributed on the inner wall of the placement box in a circular shape.

[0011] Preferably, a liquid injection mechanism is provided on the top of the bracket, and the liquid injection mechanism includes a gantry fixedly mounted on the top of the bracket, and a mud tank and a water storage tank are fixedly mounted in sequence from left to right inside the gantry.

[0012] Preferably, a second motor is fixedly installed on the top of the mud tank, a stirring rod is fixedly installed on the output end of the second motor, a feed bin is fixedly installed on the side of the top of the mud tank close to the second motor, and a first discharge valve is fixedly installed at the center of the bottom of the mud tank.

[0013] Preferably, a second discharge valve is fixedly installed at the center of the bottom of the water storage tank.

[0014] Preferably, a recovery mechanism is provided at the bottom of the bracket, and the recovery mechanism includes a base fixedly mounted on the bottom of the bracket, a concave limiting frame fixedly mounted on the top of the base, and a collection box movably mounted inside the concave limiting frame.

[0015] Preferably, the collecting box is located directly below the third discharge valve.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a method with the following beneficial effects:

[0018] 1. This utility model, through the coordinated use of a cleaning and sterilization mechanism and a liquid injection mechanism, automates the entire process of preservative egg processing, from cleaning, cleaning and sterilization to mud coating. Compared to traditional manual operations, this device can continuously and quickly complete the cleaning and mud coating of multiple preserved eggs, eliminating the need for manual processing one by one. This significantly improves production efficiency and meets the needs of large-scale production.

[0019] 2. This utility model uses ultraviolet sterilization lamps to refract and scatter ultraviolet light through the transparent PVC waterproof sheet, sterilizing the surface of preserved eggs in all directions without blind spots. This highly effective sterilization method can effectively kill bacteria, viruses, and microorganisms on the eggshell, ensuring the hygienic safety of Songhua preserved eggs during the initial production process and improving the overall hygienic quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the first motor structure of the present utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the ultraviolet germicidal lamp tube of the present utility model;

[0023] Figure 4This is a schematic diagram of the stirring rod structure of the present utility model.

[0024] In the picture:

[0025] 1. Bracket;

[0026] 2. Debris removal and sterilization mechanism; 21. Placement box; 22. First motor; 23. Rotating rod; 24. Soft brush; 25. Ultraviolet sterilization lamp; 26. Waterproof board; 27. Third discharge valve;

[0027] 3. Liquid injection mechanism; 31. Gantry; 32. Mud tank; 33. Water storage tank; 34. Second motor; 35. Stirring rod; 36. Feed bin; 37. First discharge valve; 38. Second discharge valve;

[0028] 4. Recovery mechanism; 41. Base; 42. Concave limit frame; 43. Collection box. DETAILED DESCRIPTION

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0030] The utility model provides a technical solution:

[0031] See also Figures 1 to 4 The device for making preserved eggs includes a bracket 1, and a cleaning and sterilizing mechanism 2 is provided on the inner side of the bracket 1.

[0032] The impurity removal and sterilization mechanism 2 includes a placement box 21, a first motor 22 is fixedly installed at the center of the bottom of the placement box 21, a rotating rod 23 is fixedly installed at the output end of the first motor 22, a soft brush 24 is fixedly installed on the outside of the rotating rod 23, an ultraviolet sterilization lamp 25 is fixedly installed on the inner wall of the placement box 21, and a waterproof board 26 is provided on the inner side of the ultraviolet sterilization lamp 25. A third discharge valve 27 is fixedly installed on the side of the bottom of the placement box 21 close to the first motor 22. Efficient cleaning is achieved by combining the soft brush 24 with clean water. Combined with the double protection of the ultraviolet sterilization lamp 25 and the waterproof board 26, it not only ensures the cleaning effect, but also enhances the sterilization ability, effectively solving the problems of low efficiency and high cost of traditional manual cleaning.

[0033] Furthermore, the lower end of the waterproof board 26 is fixedly installed on the bottom of the inner cavity of the placement box 21. The waterproof board 26 is made of a transparent PVC board. The waterproof board 26 made of a PVC board has excellent light transmittance. The light of the ultraviolet sterilization lamp tube 25 can penetrate unimpeded, ensuring that the light is evenly distributed on the surface of the preserved egg, enhancing the sterilization effect, and at the same time protecting the ultraviolet sterilization lamp tube 25 from water vapor erosion, maintaining long-term and stable operation.

[0034] Furthermore, there are a plurality of ultraviolet sterilization lamps 25 , which are evenly distributed in a circular shape on the inner wall of the placement box 21 , and the surface of the preserved eggs can be sterilized by the ultraviolet sterilization lamps 25 .

[0035] Furthermore, a liquid injection mechanism 3 is provided on the top of the bracket 1. This mechanism comprises a gantry 31 fixedly mounted on the top of the bracket 1. Inside the gantry 31, a mud tank 32 and a water tank 33 are fixedly mounted, from left to right. The gantry 31 firmly supports the mud tanks 32 and water tanks 33. This design not only optimizes the spatial layout but also enables the independent storage and precise supply of cleaning water and mud-wrapping slurry.

[0036] Furthermore, a second motor 34 is fixedly installed on the top of the mud tank 32, a stirring rod 35 is fixedly installed on the output end of the second motor 34, a feed bin 36 is fixedly installed on the side of the top of the mud tank 32 close to the second motor 34, and a first discharge valve 37 is fixedly installed at the center of the bottom of the mud tank 32. The design of the second motor 34 and the stirring rod 35 integrated on the top of the mud tank 32 realizes the automation and efficiency of mud preparation. The second motor 34 drives the stirring rod 35 to stir strongly, ensuring that the mud is uniform and fine, eliminating the caking phenomenon, improving the mud coating effect, and meeting the high standards for mud quality in the production of preserved eggs.

[0037] Furthermore, a second discharge valve 38 is fixedly installed at the center of the bottom of the water storage tank 33. The second discharge valve 38 can be used to control whether the water inside the water storage tank 33 is discharged or not according to actual conditions.

[0038] Furthermore, a recovery mechanism 4 is provided at the bottom of the bracket 1. The recovery mechanism 4 includes a base 41 fixedly installed at the bottom of the bracket 1, a concave limit frame 42 fixedly installed on the top of the base 41, and a collection box 43 movably installed on the inner side of the concave limit frame 42. The base 41 firmly supports the collection box 43, and the concave limit frame 42 installed thereon accurately positions the collection box 43 to ensure that excess mud falls accurately into the collection box 43, which is convenient for centralized treatment and reuse, effectively reducing waste and maintaining a clean production environment.

[0039] Furthermore, the collecting box 43 is located just below the third discharge valve 27 . By arranging the collecting box 43 just below the third discharge valve 27 , the liquid discharged from the placement box 21 can be conveniently collected in a unified manner.

[0040] When used specifically, the working principle of the utility model is as follows:

[0041] 1. Preparation

[0042] First, ensure that a sufficient amount of clean water has been added to the water storage tank 33 in advance for subsequent preserved egg washing. Simultaneously, an appropriate amount of water, preserved egg powder, and necessary auxiliary materials such as baking soda and salt are added to the mud tank 32 through the feed bin 36. The ratios of these ingredients must be precisely controlled to ensure the viscosity and quality of the final mud. Subsequently, the second motor 34 is activated, driving the stirring rod 35 to rotate at high speed within the mud tank 32, thoroughly stirring the mixed liquid until the mud becomes uniform and smooth, free of lumps.

[0043] 2. Cleaning and sterilization

[0044] During the cleaning process, the preserved eggs are automatically and individually placed into the storage box 21 of the impurity removal and sterilization mechanism 2. Upon receiving a start signal, the first motor 22 drives the rotating rod 23 and the soft brush 24 mounted thereon to begin rotating. At this point, the second discharge valve 38 opens simultaneously, allowing clean water from the water tank 33 to flow into the storage box 21, forming a highly efficient cleaning system together with the rotating soft brush 24.

[0045] During the cleaning process, the speed and direction of the soft brush 24 can be fine-tuned based on the degree of dirt on the preserved egg surface, ensuring effective removal of impurities without damaging the eggshell. Simultaneously, the ultraviolet sterilization lamp 25, located on the inner wall of the box 21, operates continuously, refracting and scattering ultraviolet light through the transparent PVC waterproof sheet 26. This sterilizes the preserved egg surface in all directions, effectively killing microorganisms on the eggshell and enhancing the product's hygienic and safety standards.

[0046] 3. Mud wrapping treatment

[0047] After cleaning and sterilization are complete, the device automatically enters the mud coating phase. First, the second discharge valve 38 is closed, stopping the supply of cleaning water. The third discharge valve 27 is briefly opened to drain any remaining clean water in the storage box 21, ensuring no residual wastewater remains. Subsequently, the first discharge valve 37 at the bottom of the mud tank 32 is opened, allowing mud to flow into the storage box 21 until the mud layer covers and slightly submerges the top of the preserved egg.

[0048] At this point, the first motor 22 is restarted, but at a lower speed, allowing the rotating rod 23 and soft brush 24 to rotate gently, preventing mud from accumulating and promoting even adhesion of the mud to the surface of the preserved egg. This process not only improves the mud coating effect but also ensures a uniform and aesthetically pleasing mud layer.

[0049] 4. Recycling and subsequent treatment

[0050] After the mud wrapping operation is completed, the third discharge valve 27 is opened again to discharge the excess mud into the recovery mechanism 4 below. The collection box 43 is designed to be detachable, which is convenient for regular cleaning and replacement to avoid pollution and odor caused by mud accumulation.

[0051] In summary, the automated cleaning, sterilization, and mud-coating process for preserved eggs has been successfully completed. The mud-coated eggs are then automatically transported to the curing area for traditional curing. The automation of the entire production process not only significantly improves production efficiency but also significantly enhances product hygiene and consistency, meeting the needs of large-scale production.

[0052] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention that solve essentially the same technical problems and achieve essentially the same technical effects are included within the scope of protection of the present invention.

Claims

1. A device for making preserved eggs, comprising a support (1), characterized in that: A decontamination and sterilization mechanism (2) is provided on the inner side of the support (1); The impurity removal and sterilization mechanism (2) comprises a placement box (21), a first motor (22) is fixedly mounted at the center of the bottom of the placement box (21), a rotating rod (23) is fixedly mounted on the output end of the first motor (22), a soft brush (24) is fixedly mounted on the outer side of the rotating rod (23), an ultraviolet sterilization lamp (25) is fixedly mounted on the inner wall of the placement box (21), a waterproof plate (26) is provided on the inner side of the ultraviolet sterilization lamp (25), and a third discharge valve (27) is fixedly mounted on one side of the bottom of the placement box (21) close to the first motor (22).

2. The device for making preserved eggs according to claim 1, characterized in that: The lower end of the waterproof plate (26) is fixedly mounted on the bottom of the inner cavity of the placement box (21), and the waterproof plate (26) is made of a transparent PVC plate.

3. The device for making preserved eggs according to claim 1, characterized in that: The number of the ultraviolet sterilization lamp tubes (25) is several, and the ultraviolet sterilization lamp tubes (25) are evenly distributed on the inner wall of the placement box (21) in a circular shape.

4. The device for making preserved eggs according to claim 1, characterized in that: A liquid injection mechanism (3) is provided on the top of the bracket (1), and the liquid injection mechanism (3) comprises a gantry (31) fixedly mounted on the top of the bracket (1), and a mud tank (32) and a water storage tank (33) are fixedly mounted in sequence from left to right inside the gantry (31).

5. The device for making preserved eggs according to claim 4, characterized in that: A second motor (34) is fixedly mounted on the top of the mud tank (32), a stirring rod (35) is fixedly mounted on the output end of the second motor (34), a feed bin (36) is fixedly mounted on one side of the top of the mud tank (32) close to the second motor (34), and a first discharge valve (37) is fixedly mounted at the center of the bottom of the mud tank (32).

6. The device for making preserved eggs according to claim 4, characterized in that: A second discharge valve (38) is fixedly installed at the center of the bottom of the water storage tank (33).

7. The device for making preserved eggs according to claim 1, characterized in that: A recovery mechanism (4) is provided at the bottom of the bracket (1), and the recovery mechanism (4) comprises a base (41) fixedly mounted on the bottom of the bracket (1), a concave limiting frame (42) fixedly mounted on the top of the base (41), and a collection box (43) movably mounted inside the concave limiting frame (42).

8. The device for making preserved eggs according to claim 7, characterized in that: The collecting box (43) is located directly below the third discharge valve (27).