Smoke dust collecting device for welding workshop

By introducing a filter cartridge cleaning structure into the smoke collection device in the welding workshop, the threaded rod is used to drive the cleaning frame to move, and in combination with the pulse cleaning system, the problem of filter cartridge clogging is solved, the filter efficiency is improved, the life of the filter cartridge is extended, and the maintenance cost is reduced.

CN223248971UActive Publication Date: 2025-08-22JIANGSU HUIJIN ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202422262244.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-22
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing welding workshop smoke collection device is prone to local blockage of the filter cartridge or incomplete cleaning in the high concentration and high viscosity welding smoke environment, which affects the filtration efficiency and shortens the life of the filter cartridge and increases maintenance costs.

Method used

The structure design of the mounting frame, sinker filter cartridge dust collector, filter cartridge, blower and chimney is adopted, and the filter cartridge cleaning structure is equipped with a fixing frame, drive motor, threaded rod and belt. The threaded rod is driven by the motor to drive the cleaning frame horizontally, and cooperate with the pulse cleaning system to achieve effective cleaning of the filter cartridge surface.

Benefits of technology

Effectively avoid local blockage of the filter cartridge, improve the filtration efficiency of the dust collector, extend the service life of the filter cartridge, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smoke dust collecting device for a welding workshop, and relates to the technical field of particle separators of hollow filters made of flexible materials. A smoke dust collecting device for a welding workshop comprises a mounting frame, a down-flow type filter cartridge dust remover, a filter cartridge, an air feeder, a chimney and a filter cartridge cleaning structure, the down-flow type filter cartridge dust remover is mounted in the mounting frame, the filter cartridge is mounted in the down-flow type filter cartridge dust remover, the filter cartridge cleaning structure is located on the down-flow type filter cartridge dust remover, and the chimney is arranged on the down-flow type filter cartridge dust remover. The filter cartridge cleaning structure comprises two fixing frames, two driving motors, four threaded rods and two belts, and through cooperation of a first cleaning frame, a second cleaning frame, the threaded rods and the belts, the threaded rods can drive the first cleaning frame and the second cleaning frame to horizontally move, so that the outer surface of the filter cartridge is conveniently cleaned, and the cleaning efficiency is improved. The condition of local blockage or incomplete ash removal of the filter cartridge is avoided, and the filtering efficiency of the dust remover is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle separators of hollow filters made of flexible materials, in particular to a smoke collecting device for welding workshops. Background Art

[0002] In welding workshops, welding operations generate large amounts of smoke and harmful gases. These pollutants not only seriously pollute the workshop environment but also pose a threat to the health of workers. Therefore, effective smoke collection and purification equipment is crucial to improving the workshop environment and protecting workers' health.

[0003] Traditional fume collection devices in welding workshops mostly use filter bags or filter cartridges as filter elements to separate fume from the air by filtering. However, these devices have some problems during long-term use. Although the pulse cleaner can remove the fume on the surface of the filter cartridge to a certain extent, in the high-concentration and high-viscosity welding fume environment, the filter cartridge is still prone to local blockage or incomplete cleaning. This blockage not only affects the filtration efficiency of the dust collector, but may also shorten the service life of the filter cartridge and increase maintenance costs. Therefore, we propose a fume collection device for welding workshops. Utility Model Content

[0004] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art and to provide a smoke collection device for a welding workshop, which can solve the problem that although the pulse cleaner can remove the smoke on the surface of the filter cartridge to a certain extent, in a high-concentration, high-viscosity welding smoke environment, the filter cartridge is still prone to local blockage or incomplete cleaning. Such blockage not only affects the filtration efficiency of the dust collector, but may also shorten the service life of the filter cartridge and increase maintenance costs.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a fume collection device for a welding workshop, comprising:

[0006] Mounting frame, downflow cartridge dust collector, filter cartridge, blower and chimney, the downflow cartridge dust collector is installed inside the mounting frame, and the filter cartridge is installed inside the downflow cartridge dust collector;

[0007] The filter cartridge cleaning structure is located on the downflow filter cartridge dust collector;

[0008] The filter cartridge cleaning structure includes two fixed frames, two drive motors, four threaded rods and two belts. The four threaded rods are rotatably connected to the inside of the downflow filter cartridge dust collector, and one end of the four threaded rods is rotated and extended to the outside of the downflow filter cartridge dust collector. The two belts are respectively driven and sleeved on the outer surfaces of the corresponding two threaded rods. The two belts are located on the outside of the downflow filter cartridge dust collector. The two fixed frames are fixedly connected to the side of the downflow filter cartridge dust collector close to the two belts. The two drive motors are fixedly installed on the corresponding fixed frames. The output ends of the two drive motors rotate through the corresponding fixed frames and are fixedly connected to the corresponding threaded rods.

[0009] Preferably, the filter cartridge cleaning structure also includes two first cleaning racks and two second cleaning racks, and the two first cleaning racks are installed with the corresponding second cleaning racks by bolts, wherein the corresponding first cleaning racks and the corresponding second cleaning racks are respectively threadedly sleeved on the outer surfaces of the corresponding two threaded rods, and the two first cleaning racks and the corresponding second cleaning racks are in contact with the corresponding filter cartridges.

[0010] Preferably, the side of the downflow filter cartridge dust collector away from the two drive motors is fixedly connected to a clean gas chamber, and a high-pressure gas storage tank is fixedly installed on the side of the clean gas chamber away from the downflow filter cartridge dust collector. A pulse cleaning system is fixedly installed on the high-pressure gas storage tank, and the end of the pulse cleaning system away from the high-pressure gas storage tank corresponds to the corresponding filter cartridge, and an air outlet is opened on one side of the clean gas chamber.

[0011] Preferably, the air intake device on the downflow cartridge dust collector is connected to an air collecting hood via a pipeline.

[0012] Preferably, the air outlet is connected to the blower through a pipe, and the blower is connected to the interior of the chimney through the pipe.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The smoke collection device used in the welding workshop, through the cooperation of the first cleaning frame, the second cleaning frame, the threaded rod and the belt, enables the threaded rod to drive the first cleaning frame and the second cleaning frame to move horizontally, thereby facilitating the cleaning of the outer surface of the filter cartridge, avoiding local blockage of the filter cartridge or incomplete cleaning, and further improving the filtration efficiency of the dust collector. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the downflow cartridge dust collector of the present utility model;

[0018] Figure 3 This is a schematic structural diagram of the first cleaning rack of the present utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the gas collecting hood of the present utility model.

[0020] Figure numerals: 1. mounting frame; 2. downflow filter cartridge dust collector; 3. filter cartridge; 4. air collecting hood; 5. blower; 6. chimney; 7. clean gas chamber; 8. air outlet; 9. high-pressure gas storage tank; 10. drive motor; 11. threaded rod; 12. belt; 13. fixing frame; 14. first cleaning frame; 15. pulse cleaning system; 16. second cleaning frame. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0023] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0025] See also Figure 1-4 The utility model provides a technical solution: a fume collection device for a welding workshop, comprising:

[0026] Mounting frame 1, downflow cartridge dust collector 2, filter cartridge 3, blower 5 and chimney 6. Downflow cartridge dust collector 2 is mounted inside mounting frame 1, and filter cartridge 3 is mounted inside downflow cartridge dust collector 2.

[0027] The filter cartridge cleaning structure is located on the downflow filter cartridge dust collector 2;

[0028] The filter cartridge cleaning structure includes two fixed frames 13, two drive motors 10, four threaded rods 11 and two belts 12. The four threaded rods 11 are all rotatably connected to the inside of the downflow filter cartridge dust collector 2, and one end of the four threaded rods 11 is rotated and extended to the outside of the downflow filter cartridge dust collector 2. The two belts 12 are respectively driven and sleeved on the outer surfaces of the corresponding two threaded rods 11. The two belts 12 are both located on the outside of the downflow filter cartridge dust collector 2. The two fixed frames 13 are both fixedly connected to the side of the downflow filter cartridge dust collector 2 close to the two belts 12. The two drive motors 10 are both fixedly installed on the corresponding fixed frames 13. The output ends of the two drive motors 10 are rotated through the corresponding fixed frames 13 and are fixedly connected to the corresponding threaded rods 11.

[0029] The filter cartridge cleaning structure also includes two first cleaning frames 14 and two second cleaning frames 16. The two first cleaning frames 14 are installed with the corresponding second cleaning frames 16 by bolts, wherein the corresponding first cleaning frames 14 and the second cleaning frames 16 are respectively threadedly sleeved on the outer surfaces of the corresponding two threaded rods 11, and the two first cleaning frames 14 and the corresponding second cleaning frames 16 are in contact with the corresponding filter cartridge 3.

[0030] A clean gas chamber 7 is fixedly connected to the side of the downflow cartridge dust collector 2 away from the two drive motors 10, and a high-pressure gas storage tank 9 is fixedly installed on the side of the clean gas chamber 7 away from the downflow cartridge dust collector 2. A pulse cleaning system 15 is fixedly installed on the high-pressure gas storage tank 9. The end of the pulse cleaning system 15 away from the high-pressure gas storage tank 9 corresponds to the corresponding filter cartridge 3, and an air outlet 8 is opened on one side of the clean gas chamber 7.

[0031] The air inlet device on the downflow cartridge dust collector 2 is connected to the air collecting hood 4 through a pipeline, the air outlet 8 is connected to the air blower 5 through a pipeline, and the air blower 5 is connected to the inside of the chimney 6 through a pipeline.

[0032] Furthermore, when using the device, the two drive motors 10 are started by connecting an external power supply. The two drive motors 10 will drive the corresponding threaded rods 11 to rotate. The rotation of the threaded rods 11 close to the two drive motors 10 will drive the threaded rods 11 away from the two drive motors 10 to rotate through the corresponding belts 12. The rotation of the four threaded rods 11 will drive the first cleaning rack 14 and the second cleaning rack 16 thereon to move, thereby facilitating the first cleaning rack 14 and the second cleaning rack 16 to clean the outer surface of the filter cartridge 3. The dust-laden gas enters the downflow filter cartridge dust collector 2 through the gas collecting hood 4, and enters the filter cartridge 3 after buffering. The dust in the exhaust gas is intercepted by the filter cloth on the surface of the filter cartridge 3. Larger dust falls directly into the ash hopper, and fine dust is deposited on the filter material surface through the combined effects of Brownian diffusion and screening. As time goes by, more and more dust accumulates on the filter cloth, and the resistance increases, affecting the dust removal effect. At this time, the pulse cleaning device starts to work, using compressed air to expand and deform the filter cartridge, generating vibrations, shaking off the accumulated dust, and causing the dust to fall into the ash hopper. After filtration, the dust in the exhaust gas is intercepted, and the clean exhaust gas is discharged into the atmosphere through the air outlet 8.

[0033] Through the cooperation of the first cleaning frame 14, the second cleaning frame 16, the threaded rod 11 and the belt 12, the threaded rod 11 can drive the first cleaning frame 14 and the second cleaning frame 16 to move horizontally, thereby facilitating the cleaning of the outer surface of the filter cartridge 3, avoiding local blockage or incomplete cleaning of the filter cartridge 3, and further improving the filtration efficiency of the dust collector.

[0034] Working principle: By connecting an external power supply to start the two drive motors 10, the two drive motors 10 will drive the corresponding threaded rods 11 to rotate. The rotation of the threaded rods 11 close to the two drive motors 10 will drive the threaded rods 11 away from the two drive motors 10 to rotate through the corresponding belts 12. The rotation of the four threaded rods 11 will drive the first cleaning rack 14 and the second cleaning rack 16 thereon to move, thereby facilitating the first cleaning rack 14 and the second cleaning rack 16 to clean the outer surface of the filter cartridge 3.

[0035] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A fume collection device for a welding workshop, characterized in that: include: A mounting frame (1), a downflow filter cartridge dust collector (2), a filter cartridge (3), a blower (5) and a chimney (6), wherein the downflow filter cartridge dust collector (2) is mounted inside the mounting frame (1), and the filter cartridge (3) is mounted inside the downflow filter cartridge dust collector (2); A filter cartridge cleaning structure, the filter cartridge cleaning structure being located on the downflow filter cartridge dust collector (2); The filter cartridge cleaning structure comprises two fixing frames (13), two driving motors (10), four threaded rods (11) and two belts (12), wherein the four threaded rods (11) are all rotatably connected to the interior of the downflow filter cartridge dust collector (2), and one end of the four threaded rods (11) is rotatably extended to the exterior of the downflow filter cartridge dust collector (2); The two belts (12) are respectively connected to the outer surfaces of the corresponding two threaded rods (11), the two belts (12) are both located outside the downflow filter cartridge dust collector (2), and the two fixing frames (13) are both fixedly connected to one side of the downflow filter cartridge dust collector (2) close to the two belts (12); The two drive motors (10) are both fixedly mounted on corresponding fixing frames (13), and the output ends of the two drive motors (10) rotate through the corresponding fixing frames (13) and are fixedly connected to the corresponding threaded rods (11).

2. A fume collection device for a welding workshop according to claim 1, characterized in that: The filter cartridge cleaning structure further comprises two first cleaning frames (14) and two second cleaning frames (16), wherein the two first cleaning frames (14) are mounted on the corresponding second cleaning frames (16) by means of bolts, wherein the corresponding first cleaning frames (14) and second cleaning frames (16) are respectively threadedly sleeved on the outer surfaces of the corresponding two threaded rods (11), and the two first cleaning frames (14) and the corresponding second cleaning frames (16) are in contact with the corresponding filter cartridges (3).

3. The fume collection device for a welding workshop according to claim 1, characterized in that: A clean gas chamber (7) is fixedly connected to the side of the downflow filter cartridge dust collector (2) away from the two drive motors (10), and a high-pressure gas storage tank (9) is fixedly installed on the side of the clean gas chamber (7) away from the downflow filter cartridge dust collector (2); A pulse cleaning system (15) is fixedly installed on the high-pressure gas storage tank (9), and an end of the pulse cleaning system (15) away from the high-pressure gas storage tank (9) corresponds to the corresponding filter cartridge (3), and an air outlet (8) is opened on one side of the clean gas chamber (7).

4. The fume collection device for a welding workshop according to claim 1, characterized in that: The air intake device on the downflow filter cartridge dust collector (2) is connected to an air collecting hood (4) via a pipeline.

5. The fume collection device for a welding workshop according to claim 3, characterized in that: The air outlet (8) is connected to the air blower (5) through a pipeline, and the air blower (5) is communicated with the interior of the chimney (6) through a pipeline.