Low-energy-consumption ash removal device of bag-type dust collector

By introducing a gas separation chamber and a rotary driving mechanism into the bag dust collector, using flue gas to drive power generation and supply power, a large area of ​​dust removal on the periphery of the filter bag is solved, and the problems of low dust removal efficiency and high energy consumption caused by ash accumulation in the filter bag are achieved, and a continuous dust removal operation with low energy consumption is achieved.

CN223248974UActive Publication Date: 2025-08-22浙江菲达环保科技股份有限公司

Patent Information

Application Number
CN202422511774.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-22
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

During the dust removal process of existing bag dust collectors, dust accumulation on the surface of the filter bag leads to a decrease in filtration efficiency, and the continuous dust removal cannot be achieved. The spraying system is costly and the dust removal area is limited, which affects dust removal efficiency and energy consumption.

Method used

A combination device of several air chambers, exhaust pipes, rotary driving mechanisms, generators, impellers, charge and discharge controllers and batteries is adopted to generate power through flue gas drive impellers and supply power. The rotary driving exhaust pipe moves along the peripheral surface of the filter bag to achieve large-area dust cleaning.

Benefits of technology

The dust removal area of ​​the outer peripheral surface of the filter bag is improved, the dust removal efficiency is enhanced, and energy consumption is reduced, achieving low-energy consumption continuous dust removal operation of the bag dust collector.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223248974U_ABST
    Figure CN223248974U_ABST
Patent Text Reader

Abstract

The utility model discloses a low-energy-consumption ash removal device of a bag-type dust collector, which comprises a plurality of air distribution cavities, a plurality of exhaust pipes, a rotary driving mechanism, a generator, an impeller, a charging and discharging controller and a storage battery, the generator, the storage battery and the rotary driving mechanism are all electrically connected with the charging and discharging controller, a plurality of exhaust pipes communicated with the air distribution cavity are rotatably arranged at the upper end of the air distribution cavity, each exhaust pipe comprises an ash removal section, and the ash removal sections are arranged beside corresponding dust remover filter bags. Through holes which are sequentially arranged from top to bottom are formed in the side, close to the filter bag of the dust remover, of the dust removal section, and rotary driving mechanisms for driving exhaust pipes on the air distribution cavities to rotate are arranged on the air distribution cavities. Compared with the prior art, the dust removal area of the peripheral face of the filter bag can be large, the dust removal efficiency is further improved, and energy consumption is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of bag dust collectors, in particular to a low-energy consumption dust cleaning device for bag dust collectors. Background Art

[0002] The bag dust collector is a commonly used industrial dust collector. It has been widely used due to its simple structure and low cost. The ordinary bag dust collector mainly includes a filter chamber, the upper end of which is sealed by a porous plate. A filter bag extends downward from each through hole of the porous plate. The lower end of the filter bag is closed, and the upper end is connected to the upper chamber above the filter chamber; the lower end of the filter chamber is connected to the ash hopper; the lower part of the filter chamber has an air inlet connected to the filter chamber, and the upper chamber has an air outlet; after the dust-laden gas enters the filter chamber from the air inlet, it can only pass through the filter bag and then enter the upper chamber, and The dust is discharged from the air outlet. During this process, the dust is filtered on the outer surface of the filter bag. As the dust removal operation proceeds, the dust on the surface of the filter bag accumulates more and more, which will cause the filtration efficiency to drop rapidly. Therefore, the current bag dust collector is also equipped with a blowing system in the upper chamber. During the dust removal operation, the air filtering is stopped at regular intervals, and the blowing system is started to blow the inside of the filter bag to make the dust attached to the surface of the bag fall outward. It can be seen that this type of bag dust collector cannot perform dust removal operations continuously, and the dust removal efficiency is greatly limited. In addition, the cost of the blowing system is relatively high.

[0003] The application (patent) number is: CN201510666475.9. A high-efficiency bag dust collector includes a filter chamber, the upper end of which is closed by a porous plate and the lower end is connected to an ash hopper; an air inlet is provided at the lower part of the filter chamber; an upper chamber is provided above the filter chamber, and an air outlet is provided on the side of the upper chamber; a filter bag extends downward from each through hole of the porous plate; the air in the filter chamber can only enter the upper chamber after passing through the filter bag; the air inlet is connected to a sub-cavity at the lower part of the filter chamber, and the sub-cavity is connected upward parallel to The filter bag is provided with an exhaust pipe, and at least one exhaust pipe is arranged next to each filter bag; the port of the exhaust pipe extends to near the porous plate; the surface of the exhaust pipe is provided with side holes facing the filter bag along the axial direction. The dust collector can realize continuous dust removal operation and keep less dust on the surface of the filter bag at all times, has high dust removal efficiency and low cost. However, the cleaning point of the outer peripheral surface of the filter bag of the bag dust collector is fixed, which makes the cleaning surface of the outer peripheral surface of the filter bag smaller, reduces the filtering area of ​​the filter bag, and thus the dust removal efficiency needs to be improved. Summary of the Invention

[0004] The purpose of the utility model is to solve the problems in the prior art and to propose a low-energy cleaning device for a bag dust collector, which can clean a large area of ​​the outer peripheral surface of the filter bag, further improve the dust removal efficiency, and reduce energy consumption.

[0005] To achieve the above-mentioned purpose, the utility model proposes a low-energy cleaning device for a bag dust collector, comprising a plurality of air distribution chambers, a plurality of exhaust pipes, a rotating drive mechanism, a generator, an impeller, a charge and discharge controller and a battery. The driving end of the generator is provided with an impeller located in the flue, and the generator, the battery and the rotating drive mechanism are all electrically connected to the charge and discharge controller. The upper end of the air distribution chamber can be rotatably provided with a plurality of exhaust pipes connected thereto, and the exhaust pipe includes a cleaning section, which is provided next to the corresponding dust collector filter bag. The cleaning section is provided with through holes arranged in sequence from top to bottom on the side close to the dust collector filter bag, and the air distribution chamber is provided with a rotating drive mechanism for driving the exhaust pipe thereon to rotate.

[0006] Preferably, the output end of the flue is communicated with the diverter box, the air distribution cavity is communicated with the diverter box, the lower end of the diverter box is provided with an ash hopper, and the output end of the ash hopper is provided with a valve.

[0007] Preferably, the surface of the impeller is provided with a Teflon layer.

[0008] Preferably, the lower end of the cleaning section is provided with an inclined transition section, the lower end of the transition section is provided with an installation section, and the installation section is concentrically arranged with the dust collector filter bag.

[0009] Preferably, the rotary drive mechanism includes a main transmission rod, several sub-transmission rods I, a sub-transmission rod II and a rotating motor, one end of the sub-transmission rod I is fixedly connected to the corresponding mounting section, and the other end is hingedly connected to the main transmission rod, one end of the sub-transmission rod II is fixedly connected to the driving end of the rotating motor, and the other end of the sub-transmission rod II is hingedly connected to the main transmission rod.

[0010] Preferably, the lower end of each of the air distribution cavities is provided with an inlet head, and the inlet head is provided with an air inlet pipe which is arranged obliquely and communicated with the diversion box.

[0011] The beneficial effects of the utility model are as follows: the utility model drives the impeller to rotate through the flowing flue gas, the impeller drives the generator to generate electricity and charges the battery through the charge and discharge controller, and the battery supplies power to the rotary drive mechanism through the charge and discharge controller; the exhaust pipe is driven to rotate by the rotary drive mechanism, so that the cleaning section moves along the circumference of the dust collector filter bag, thereby realizing the circumference cleaning of the dust collector filter bag. Compared with the existing technology, the outer circumference of the filter bag can be cleaned in a large area, thereby further improving the dust removal efficiency and reducing energy consumption.

[0012] The features and advantages of the present invention will be described in detail through embodiments with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of a low-energy dust cleaning device for a bag dust collector of the utility model;

[0014] Figure 2 It is a top view of the rotary drive mechanism.

[0015] In the figure: 1- air cavity, 2- exhaust pipe, 3- rotary drive mechanism, 4- generator, 5- impeller, 6- charge and discharge controller, 7- battery, 8- flue, 9- diverter box, 10- air inlet pipe, 11- ash hopper, 12- valve, 13- inlet head, 21- ash cleaning section, 22- through hole, 23- transition section, 24- installation section, 31- main transmission rod, 32- sub-transmission rod I, 33- sub-transmission rod II, 34- rotating motor. DETAILED DESCRIPTION

[0016] See Figure 1 、 2 The utility model provides a low-energy consumption cleaning device for a bag dust collector, comprising a plurality of air distribution chambers 1, a plurality of exhaust pipes 2, a rotary drive mechanism 3, a generator 4, an impeller 5, a charge and discharge controller 6 and a battery 7. The driving end of the generator 4 is provided with an impeller 5 located in the flue 8, and the generator 4, the battery 7 and the rotary drive mechanism 3 are all electrically connected to the charge and discharge controller 6. The upper end of the air distribution chamber 1 can be rotatably provided with a plurality of exhaust pipes 2 connected thereto, and the exhaust pipe 2 includes a cleaning section 21, which is provided next to the corresponding dust collector filter bag. The cleaning section 21 is provided with through holes 22 arranged in sequence from top to bottom on the side close to the dust collector filter bag, and the air distribution chamber 1 is provided with a rotary drive mechanism 3 for driving the exhaust pipe 2 thereon to rotate.

[0017] The output end of the flue 8 is communicated with the diverter box 9 , and the air distribution cavity 1 is communicated with the diverter box 9 . An ash hopper 11 is provided at the lower end of the diverter box 9 , and a valve 12 is provided at the output end of the ash hopper 11 .

[0018] The surface of the impeller 5 is provided with a Teflon layer.

[0019] The lower end of the dust cleaning section 21 is provided with an inclined transition section 23 , and the lower end of the transition section 23 is provided with a mounting section 24 , and the mounting section 24 is concentrically arranged with the dust collector filter bag.

[0020] The rotary drive mechanism 3 includes a main transmission rod 31, several sub-transmission rods I32, a sub-transmission rod II33 and a rotating motor 34. One end of the sub-transmission rod I32 is fixedly connected to the corresponding mounting section 24, and the other end is hingedly connected to the main transmission rod 31. One end of the sub-transmission rod II33 is fixedly connected to the driving end of the rotating motor 34, and the other end of the sub-transmission rod II33 is hingedly connected to the main transmission rod 31.

[0021] The lower end of each of the air distribution cavities 1 is provided with an inlet head 13 , and the inlet head 13 is provided with an air inlet pipe 10 which is arranged obliquely and communicated with the diverter box 9 .

[0022] Working process of this utility model:

[0023] The utility model relates to a low-energy consumption dust cleaning device for a bag dust collector. During operation, the flue gas enters the diversion box 9 through the flue 8, then enters the air distribution cavity 1 and is sprayed upward into the filter chamber from each exhaust pipe 2. At this time, according to the principle of fluid mechanics, the air pressure in the exhaust pipe 2 is significantly lower than the air pressure near the filter bag of the dust collector. Therefore, the dust on the surface of the filter bag of the dust collector will be sucked into the exhaust pipe 2 and re-sprayed into the filter chamber. The rotating motor 34 drives the sub-transmission rod II33 to rotate, and drives the installation section 24 to rotate through the cooperation of the main transmission rod 31 and the sub-transmission rod I32. The installation section 24 drives the cleaning section 21 to move along the circumference of the filter bag of the dust collector through the transition section 23, so as to realize the circumference cleaning of the filter bag of the dust collector.

[0024] The flue gas drives the impeller 5 to rotate, and the impeller 5 drives the generator 4 to generate electricity and charge the battery 7 through the charge and discharge controller 6 , and the battery 7 supplies power to the rotating motor 34 through the charge and discharge controller 6 .

[0025] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the scope of protection of the present invention.

Claims

1. A low-energy dust cleaning device for a bag dust collector, characterized by: The invention comprises a plurality of air chambers (1), a plurality of exhaust pipes (2), a rotary drive mechanism (3), a generator (4), an impeller (5), a charge and discharge controller (6) and a battery (7), wherein the driving end of the generator (4) is provided with an impeller (5) located in a flue (8), the generator (4), the battery (7) and the rotary drive mechanism (3) are all electrically connected to the charge and discharge controller (6), the upper end of each air chamber (1) is rotatably provided with a plurality of exhaust pipes (2) connected thereto, the exhaust pipes (2) comprising a dust cleaning section (21), the dust cleaning section (21) being provided beside a corresponding dust collector filter bag, the dust cleaning section (21) being provided with through holes (22) arranged sequentially from top to bottom on a side close to the dust collector filter bag, and the air chamber (1) is provided with a rotary drive mechanism (3) for driving the exhaust pipes (2) thereon to rotate.

2. The low-energy dust cleaning device for a bag dust collector according to claim 1, characterized in that: The output end of the flue (8) is in communication with the diversion box (9), the air distribution cavity (1) is in communication with the diversion box (9), an ash hopper (11) is provided at the lower end of the diversion box (9), and a valve (12) is provided at the output end of the ash hopper (11).

3. The low-energy dust cleaning device for a bag dust collector according to claim 1, characterized in that: The surface of the impeller (5) is provided with a Teflon layer.

4. The low-energy dust cleaning device for a bag dust collector according to claim 1, characterized in that: The lower end of the dust cleaning section (21) is provided with an inclined transition section (23), and the lower end of the transition section (23) is provided with a mounting section (24), and the mounting section (24) is concentrically arranged with the dust collector filter bag.

5. The low-energy dust cleaning device for a bag dust collector according to claim 1, characterized in that: The rotary drive mechanism (3) comprises a main transmission rod (31), a plurality of sub-transmission rods I (32), a sub-transmission rod II (33) and a rotary motor (34), wherein one end of the sub-transmission rod I (32) is fixedly connected to the corresponding mounting section (24), and the other end is hingedly connected to the main transmission rod (31), one end of the sub-transmission rod II (33) is fixedly connected to the driving end of the rotary motor (34), and the other end of the sub-transmission rod II (33) is hingedly connected to the main transmission rod (31).

6. The low-energy dust cleaning device for a bag dust collector according to claim 2, characterized in that: The lower end of each of the air separation cavities (1) is provided with an inlet seal (13), and the inlet seal (13) is provided with an air inlet pipe (10) which is arranged obliquely and communicates with the diversion box (9).

Citation Information

Patent Citations

  • High efficiency bag filter

    CN105561692B

Cited By

  • An electric control system for enhancing injection of a dry quenching secondary dust collector

    CN224678001U