Spray structure of spray tower

By using spray pipe fittings and air-collecting spray components in the spray tower, the problem of uneven airflow distribution is solved, the gas-liquid contact is achieved, and the purification efficiency and effect of the spray tower is improved.

CN223249056UActive Publication Date: 2025-08-22GANSU QINYE CHEM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421970674.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-22
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The airflow distribution in existing spray towers is uneven, especially in non-circular cross-section spray towers, resulting in poor spraying effect in some areas and affecting the overall purification efficiency.

Method used

The spray pipe fittings and air collection spray assembly are used to reduce the cross-sectional area of ​​the air flow through the variable diameter air collection cover, and the air flow is guided by the air pipe, combining the overflow pipe and the impact plate to achieve full contact between the gas and liquid and avoid spraying dead corners.

Benefits of technology

Improve spraying efficiency and purification effect, ensure uniform distribution of airflow, enhance gas-liquid contact, and improve purification effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223249056U_ABST
    Figure CN223249056U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of spray towers, and discloses a spray structure of a spray tower, the spray structure comprises the spray tower and a plurality of spray structures arranged in the spray tower, the spray structure comprises a spray pipe fitting and a gas collection spray assembly, the spray pipe fitting is arranged in the spray tower, the gas collection spray assembly is arranged in the spray tower, and the gas collection spray assembly is arranged in the spray tower. The spray pipe fitting comprises a coil pipe arranged in the spray tower, the gas collection spray assembly is arranged on the lower side of the coil pipe in the spray tower, the gas collection spray assembly comprises a gas flow guide plate arranged in the spray tower, and a plurality of overflow pipes are arranged on the gas flow guide plate; the rising sectional area of air flow is reduced through the variable-diameter air collecting hood, then the air flow is guided through the air guide pipe, the spraying head conveniently sprays the passing air flow in a unified and concentrated mode, spraying dead angles are avoided, the spraying effect is prevented from being affected, meanwhile, spraying liquid is discharged through overflowing of the overflow pipe, the spraying liquid collides with the impact plate, small water drops are formed and make contact with the air, and the spraying effect is improved. The device has the advantages of high spraying efficiency and good purification effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of spray towers, and in particular to a spray structure of a spray tower. Background Art

[0002] Spray towers, as an important exhaust gas treatment device, are widely used in various industries, including chemical, metallurgy, and electric power. They remove harmful substances from exhaust gases through direct contact between the spray liquid and the exhaust gas. Currently, mainstream spray towers on the market mostly use a simple spray head combined with a packing layer. This approach makes it difficult to ensure uniform airflow distribution throughout the tower, especially for spray towers with non-circular cross-sections. Uneven airflow distribution can lead to poor spraying performance in certain areas, affecting overall purification efficiency. Utility Model Content

[0003] In order to solve the problem that existing spray towers mostly use a simple combination of a spray head and a packing layer, which makes it difficult to ensure uniform distribution of airflow throughout the tower, the present application provides a spray structure for a spray tower.

[0004] The spray structure of a spray tower provided in this application adopts the following technical solution:

[0005] A spray structure of a spray tower, comprising a spray tower and a spray structure, wherein a plurality of the spray structures are arranged in the spray tower, and the spray structure comprises a spray pipe and a gas collection spray assembly;

[0006] The spray pipe fitting is arranged in the spray tower, and the spray pipe fitting includes a coil arranged in the spray tower and is used for spraying water supply;

[0007] The gas collecting spray assembly is arranged on the lower side of the coil in the spray tower. The gas collecting spray assembly includes an air flow guide plate arranged in the spray tower, which is used to limit the cross-sectional area of ​​the rising air flow. Several overflow pipes are provided on the air flow guide plate to discharge the spray liquid received by the air flow guide plate.

[0008] Preferably, an air outlet is provided at the top between the two spray pipes on the spray tower, and an air inlet is provided below the spray structure on the spray tower.

[0009] Preferably, a layer plate is provided between two adjacent spray structures.

[0010] Preferably, a plurality of spray heads are provided at the lower end of the coil for atomizing and spraying the spray liquid.

[0011] Preferably, an impact plate with drainage holes is provided on the lower side of the airflow guide plate, which is used for the overflow spray liquid to collide with the plate surface and disperse into fine water droplets. The airflow guide plate includes an air collecting hood arranged on the spray tower, and an air guide pipe is provided on the top of the air collecting hood.

[0012] In summary, this application has the following beneficial technical effects:

[0013] By co-using spray pipes and gas collection spray components, the variable diameter gas collection hood is used to reduce the cross-sectional area of ​​the rising airflow, and then the airflow is guided by the air guide pipe, so that the spray head can spray the passing airflow in a unified and concentrated manner, avoiding the occurrence of spraying dead corners and affecting the spraying effect. At the same time, the spray liquid received by the airflow guide plate is discharged by gravity through the overflow pipe, and the spray liquid collides with the impact plate to form fine water droplets that come into contact with the gas. Compared with the existing technology, it has the advantages of high spraying efficiency and good purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of a first-perspective three-dimensional structure of an embodiment of the application;

[0015] Figure 2 is a schematic diagram of a second perspective three-dimensional structure of an embodiment of the application;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure from a third perspective of the embodiment of the application.

[0017] Explanation of the accompanying symbols: 1. Spray tower; 2. Air inlet; 3. Air outlet; 4. Spray pipe; 401. Coil; 402. Liquid inlet pipe; 403. Spray head; 5. Gas collecting spray assembly; 501. Impact plate; 502. Air flow guide plate; 5021. Gas collecting hood; 5022. Air guide pipe; 503. Overflow pipe; 6. Shelf. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1-3 This application is described in further detail.

[0019] The embodiment of the present application discloses a spray structure of a spray tower. Figure 1-3 , a spray structure of a spray tower includes a spray tower 1, several spray structures are installed on the inner side of the spray tower 1, an air inlet 2 is provided on the side of the spray tower 1, the air inlet 2 is located below the lowest spray structure, and an air outlet 3 is installed on the top of the spray tower 1, and the air outlet 3 is connected with the external exhaust gas treatment equipment, so that the air flow passes through the spray structure in sequence during the rising process to realize the spray treatment of the exhaust gas, the spray structure includes a spray pipe 4 and a gas collecting spray assembly 5, the spray pipe 4 is located above the gas collecting spray assembly 5, and the gas collecting spray assembly 5 includes an airflow guide plate 502 installed in the spray tower 1, and several overflow pipes 503 are installed on the airflow guide plate 502. The cross-sectional area of ​​the rising airflow is reduced by the variable diameter airflow guide plate 502, so that the airflow is concentrated just below the spray pipe 4, which facilitates full contact between the spray liquid and the gas.

[0020] Reference Figure 2A layer plate 6 is installed between two adjacent spray structures. The layer plate 6 adopts the commonly used structural design of installing a packing layer or a swirl plate above the filter plate to increase the gas-liquid contact area, promote uniform distribution of gas and liquid, and improve the spray treatment effect.

[0021] Reference Figure 3 The air flow guide plate 502 includes an air collecting hood 5021 installed on the spray tower 1, and an air guide pipe 5022 is installed on the top of the air collecting hood 5021. The air guide pipe 5022 can be designed as a straight pipe as needed. If necessary, a spiral guide plate can be added in the straight pipe to form a spiral ascending flow channel with a small pitch, which slows down the air flow rate and facilitates the mixing and contact of gas and liquid. The impact plate 501 on the same air collecting hood 5021 is kept at the same height to facilitate the unified overflow of the spray liquid collected by the air collecting hood 5021 to form a secondary spray contact. Several impact plates 501 are installed on the air collecting hood 5021, and the air flow guide plate 502 is installed on 1 through a bracket to ensure the stability of the installation. Irregular protrusions can be added to the upper surface of the impact plate 501 to facilitate the dripping spray liquid to collide with the plate surface and disperse into fine water droplets. Several drainage holes are provided on the impact plate 501 to facilitate the passage of gas and liquid through the impact plate 501.

[0022] Reference Figure 2 Several spray heads 403 are installed at the lower end of the coil 401, and a liquid inlet pipe 402 is installed on the coil 401. The liquid inlet pipe 402 is connected to the external spray liquid supply equipment to provide spray liquid to the spray head 403 to ensure sufficient circulation and utilization efficiency of the spray liquid in the tower.

[0023] The implementation principle of the spray structure of a spray tower in the embodiment of the present application is as follows:

[0024] The tail gas enters the lower part of the spray tower 1 through the air inlet 2. Here, the tail gas initially enters the tower and is ready to be sprayed.

[0025] As the exhaust rises, it first encounters the lowest airflow guide plate 502. The variable diameter design of the airflow guide plate 502 reduces the cross-sectional area of ​​the rising airflow, concentrating and accelerating the airflow through the spray liquid area, thereby enhancing the contact between the gas and liquid. Spray liquid is received from an external spray liquid supply via the liquid inlet pipe 402 and evenly sprayed onto the exhaust through the spray head 403. The spray liquid and exhaust gas fully contact within the spray area, and pollutants in the exhaust gas are absorbed or reacted with the spray liquid, achieving the desired purification effect.

[0026] The exhaust gas continues to rise and passes through multiple spray structures separated by the layer 6. In each spray structure, the exhaust gas will undergo a similar spray treatment process until it meets the emission standards.

[0027] After multiple layers of spray treatment, most pollutants in the exhaust gas are removed. The purified exhaust gas exits the spray tower through outlet 3 and enters external exhaust gas treatment equipment for further treatment or direct discharge. The spray liquid containing pollutants is collected and overflowed through overflow pipe 503 and discharged to the lower layer. During the discharge process, it impacts with impact plate 501, causing the dripping spray liquid to impact with the plate surface and disperse into fine droplets.

[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0029] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0030] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0031] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A spray structure of a spray tower, comprising a spray tower (1) and a spray structure, characterized in that: A plurality of the spray structures are arranged in a spray tower (1), and the spray structures include a spray pipe (4) and a gas collection spray assembly (5); The spray pipe (4) is arranged in the spray tower (1), and the spray pipe (4) includes a coil (401) arranged in the spray tower (1) and is used for spraying water supply; The gas collection spray assembly (5) is arranged on the lower side of the coil (401) in the spray tower (1), and the gas collection spray assembly (5) includes an air flow guide plate (502) arranged in the spray tower (1) for limiting the cross-sectional area of ​​the rising air flow. The air flow guide plate (502) is provided with a plurality of overflow pipes (503) for discharging the spray liquid received by the air flow guide plate (502).

2. The spray structure of a spray tower according to claim 1, characterized in that: An air outlet (3) is provided at the top between the two spray pipes (4) on the spray tower (1), and an air inlet (2) is provided below the spray structure on the spray tower (1).

3. The spray structure of a spray tower according to claim 1, characterized in that: A layer plate (6) is provided between two adjacent spray structures.

4. The spray structure of a spray tower according to claim 1, characterized in that: A plurality of spray heads (403) are provided at the lower end of the coil (401) for atomizing and spraying the spray liquid.

5. The spray structure of a spray tower according to claim 1, characterized in that: An impact plate (501) with drainage holes is provided on the lower side of the air flow guide plate (502) for causing overflowing spray liquid to collide with the plate surface and disperse into fine water droplets. The air flow guide plate (502) includes an air collecting hood (5021) provided on the spray tower (1), and an air guide pipe (5022) is provided on the top of the air collecting hood (5021).