Composite modified asphalt modifier feeding equipment
By designing the composite modified asphalt modifier feeding equipment, the fusion problem caused by the particulate structure of the modifier is solved, the production efficiency and quality of the modified asphalt are improved, and the full fusion of the modifier and asphalt and the raw material utilization rate are achieved.
Patent Information
- Application Number
- CN202422575162.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing modifiers are granular structures with large particle sizes and cannot be fully integrated with asphalt, resulting in reduced production performance of composite modified asphalt and waste of raw materials.
A composite modified asphalt modifier feeding equipment is designed, including a storage box, a crushing mechanism, a quantitative discharge mechanism and a feeding mechanism. By crushing the modifier and controlling its added amount, it ensures that the modifier and the asphalt are fully integrated.
The production efficiency and quality of modified asphalt are improved, raw material waste is reduced, and the full integration of modifiers and asphalt and process coherence are achieved.
Smart Images

Figure CN223249242U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of composite modified asphalt processing, and specifically discloses a composite modified asphalt modifier feeding device. Background Art
[0002] Asphalt modifiers refer to natural or synthetic organic or inorganic materials added to asphalt or asphalt mixtures, which can be melted or dispersed in asphalt to improve or enhance the road performance of asphalt.
[0003] Desulfurized rubber powder is a specially treated material with good adaptability and a wide range of applications. In emulsified asphalt, desulfurized rubber powder can improve the performance of emulsified asphalt. By adding a certain proportion of desulfurized rubber powder, the physical properties of emulsified asphalt can be improved. The dosage of modifier has a huge impact on the performance of modified asphalt. Studies have shown that when using 100-mesh desulfurized rubber powder with an activation degree of about 50% to prepare emulsified asphalt, the dosage of desulfurized rubber powder can be greatly increased to improve the performance of emulsified asphalt.
[0004] When producing composite modified asphalt, desulfurized rubber powder, used as a modifier, needs to be added to the modified asphalt production equipment and mixed with the asphalt content in a strictly pre-mixed ratio. However, existing modifiers are granular. Directly adding them to the modified asphalt production equipment prevents them from fully blending with the asphalt, affecting the production performance of the composite modified asphalt, resulting in waste of both the modifier and the asphalt, and reducing the production efficiency of the composite modified asphalt. Therefore, the inventors have developed a composite modified asphalt modifier feeding device to address this issue. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the traditional modifier has a granular structure and a large particle size and cannot be fully integrated with asphalt, which affects the production performance of the composite modified asphalt and causes waste of the raw materials of the modifier and asphalt.
[0006] In order to achieve the above-mentioned purpose, the basic scheme of the present utility model provides a composite modified asphalt modifier feeding equipment, including a storage box for placing the modifier and a feeding box arranged between the storage box and the modified asphalt production equipment, the bottom of the storage box is provided with a discharge channel connected to the top end of the feeding box, the discharge channel is provided with a crushing mechanism for crushing the modifier discharged from the storage box, and a quantitative discharge mechanism for limiting the amount of material added to the modified asphalt production equipment is also provided between the discharge channel and the feeding box, a feeding port for adding the modifier to the modified asphalt production equipment is provided at the end of the bottom of the feeding box away from the discharge channel, a number of supporting bottom columns are evenly arranged at the bottom of the feeding box, and a feeding mechanism for transporting the modifier from the discharge channel to the feeding port is provided in the feeding box.
[0007] The principles and effects of this basic solution are:
[0008] 1. Compared with the prior art, the present invention provides a storage box and a crushing mechanism at the bottom port of the storage box, thereby crushing the modifier discharged from the storage box, thereby reducing the particle size of the modifier in the process of transporting the modifier into the modified asphalt production equipment, so that the modifier and the asphalt raw materials in the modified asphalt production equipment can be fully integrated, maximizing the utilization rate of the raw materials, thereby improving the production efficiency and production quality of the modified asphalt, and solving the problem that the traditional modifier has a granular structure and a large particle size and cannot be fully integrated with the asphalt, affecting the production performance of the composite modified asphalt and causing waste of the modifier and asphalt raw materials.
[0009] 2. Compared with the existing technology, the utility model provides a quantitative feeding mechanism to facilitate the control of the amount of modifier added to the modified asphalt production equipment each time, thereby controlling the dosage of the modifier during asphalt modification. By providing a feeding mechanism and a feeding port, the crushed modifier can be directly transported and added to the modified asphalt production equipment to achieve feeding, the process is continuous, and the efficiency of asphalt modification processing is improved.
[0010] Furthermore, the pulverizing mechanism includes a first pulverizing roller and a second pulverizing roller that are rotatably connected to the top of the inner wall of the discharge channel and are used to relatively squeeze the granular modifier, and a secondary pulverizing roller that is detachably connected to the inner wall of the discharge channel and is used to respectively extrude the modifier relative to the first pulverizing roller and the second pulverizing roller. A discharge motor is detachably mounted on the outer side of the discharge channel. The first pulverizing roller is coaxially connected to the output end of the discharge motor. A first gear transmission assembly is provided between the ends of the first and second pulverizing rollers for driving the second pulverizing roller to rotate in the opposite direction relative to the first pulverizing roller. By providing a discharge motor to drive the first pulverizing roller to rotate, and utilizing the first gear transmission assembly to drive the second pulverizing roller to rotate in the opposite direction to the first pulverizing roller, and combining the secondary pulverizing rollers, the purpose of performing a two-round extrusion and pulverization of the modifier discharged from the bottom of the storage box is achieved, resulting in a better pulverization effect of the modifier.
[0011] Furthermore, the quantitative feeding mechanism includes a receiving plate symmetrically connected to the inner side of the bottom end of the feeding channel and capable of blocking the feeding channel, a gravity sensor provided on one side surface of the receiving plate, a controller for controlling the gravity sensor, and a blocking plate rotatably connected between the inner side of the feeding channel and located between the secondary crushing roller and the receiving plate, the blocking plate being perpendicular to the receiving plate, a receiving shaft symmetrically provided at the middle of both ends of the receiving plate and rotatably connected to the side wall of the feeding channel, a blocking shaft symmetrically provided at the middle of both ends of the blocking plate and rotatably connected to the side wall of the feeding channel, and a driving mechanism for driving the receiving plate and the blocking plate to rotate is also installed on the outer side of the feeding channel. By providing the receiving plate, the gravity sensor and the controller, it is convenient to receive and weigh the modifier discharged from the storage box and the crushing mechanism, and by providing the blocking plate perpendicular to the receiving plate and the driving mechanism, the opening and closing states of the receiving plate and the blocking plate are opposite.
[0012] Furthermore, the driving mechanism includes a driving motor detachably mounted on the outside of the material discharging channel and used to drive the material blocking shaft to rotate, a first middle shaft rotatably connected to the outside of the material discharging channel and located between the material blocking shaft and the material receiving shaft, a first chain transmission assembly arranged between the material blocking shaft and the first middle shaft, a second gear transmission assembly arranged between the first middle shaft and the end of any material receiving shaft, and a synchronous belt transmission assembly arranged between two material receiving shafts symmetrically mounted on the side of the material discharging channel, and the driving motor is electrically connected to the controller. By arranging the driving motor to drive the material blocking shaft to rotate, it is convenient to weigh and discharge the modifier. By arranging the first chain transmission assembly, the second gear transmission assembly and the synchronous belt transmission assembly, it is convenient to drive the first middle shaft to rotate through the first chain transmission assembly while the driving motor drives the material blocking shaft to rotate, and then drive any material receiving shaft to rotate through the second gear transmission assembly, and finally drive the other material receiving shaft to rotate through the synchronous belt transmission assembly, so as to realize the synchronous flipping of the two material receiving plates while the material blocking plate flips.
[0013] Furthermore, the feeding mechanism includes a driving belt roller rotatably connected between the inner wall of one end of the feeding box near the discharge channel, a driven belt roller rotatably connected between the inner wall of the end of the feeding box away from the discharge channel, and a feeding conveyor belt meshingly connected between the driving belt roller and the driven belt roller, the discharge channel is located above the feeding conveyor belt, the driven belt roller is located above the feeding port, the driving belt roller is located between the inner wall of the end of the feeding box away from the feeding port and directly below the discharge channel, and a feeding transmission assembly for driving the driving belt roller to rotate is also provided between the end of the driving belt roller and the first crushing roller. By providing the feeding transmission assembly to drive the driving belt roller to rotate, and then meshing with the feeding conveyor belt to drive the driven belt roller to rotate, the modifier falling on the feeding conveyor belt is transported.
[0014] Furthermore, the feed drive assembly includes a second central rotating shaft rotatably connected to the outside of the feed channel and located between the first crushing roller and the active belt roller, a second chain drive assembly located between the first crushing roller and the second central rotating shaft, and a third chain drive assembly located between the second central rotating shaft and the active belt roller. The second central rotating shaft, the second chain drive assembly, and the third chain drive assembly facilitate transmission of the rotational power of the first crushing roller to the active belt roller, effectively utilizing the power source and achieving a tighter connection between the components. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 The following is a schematic structural diagram of a composite modified asphalt modifier feeding device proposed in an embodiment of the present application;
[0017] Figure 2 A structural schematic diagram showing the transmission relationship of a composite modified asphalt modifier feeding device proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0018] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0019] The figure marks in the drawings of the specification include: material storage box 1, material feeding box 2, material discharge channel 3, material feeding port 4, supporting bottom column 5, first crushing roller 6, second crushing roller 7, secondary crushing roller 8, first gear transmission assembly 9, material receiving plate 10, gravity sensor 11, material blocking plate 12, material receiving shaft 13, material blocking shaft 14, first middle shaft 15, first chain transmission assembly 16, second gear transmission assembly 17, synchronous belt transmission assembly 18, active belt roller 19, driven belt roller 20, feeding conveyor belt 21, second middle shaft 22, second chain transmission assembly 23, and third chain transmission assembly 24.
[0020] A composite modified asphalt modifier feeding device, for example Figure 1As shown: it includes a storage box 1 for placing the modifier and a feeding box 2 arranged between the storage box 1 and the modified asphalt production equipment. The bottom of the storage box 1 is provided with a feeding channel 3 connected to one end of the top of the feeding box 2. The feeding channel 3 is provided with a crushing mechanism for crushing the modifier discharged from the storage box 1. A quantitative feeding mechanism is also provided between the feeding channel 3 and the feeding box 2 for limiting the amount of material added to the modified asphalt production equipment. The bottom of the feeding box 2 is provided with a feeding port 4 for adding the modifier to the modified asphalt production equipment at one end away from the feeding channel 3. Six supporting bottom columns 5 are evenly and symmetrically provided at the bottom of the feeding box 2. A feeding mechanism for conveying the modifier from the feeding channel 3 to the feeding port 4 is provided in the feeding box 2.
[0021] Among them, such as Figure 1 As shown, the pulverizing mechanism includes a first pulverizing roller 6 and a second pulverizing roller 7 which are rotatably connected to the top of the inner wall of the feeding channel 3 and are used to relatively squeeze the granular modifier, and a secondary pulverizing roller 8 which is detachably connected to the inner wall of the feeding channel 3 and is used to relatively squeeze the modifier with the first pulverizing roller 6 and the second pulverizing roller 7, respectively. A feeding motor is detachably installed on the outer side of the feeding channel 3, and the first pulverizing roller 6 is coaxially connected to the output end of the feeding motor, as shown in FIG. Figure 2 As shown, a first gear transmission assembly 9 is provided between the ends of the first crushing roller 6 and the second crushing roller 7 for driving the second crushing roller 7 to rotate in the opposite direction relative to the first crushing roller 6 .
[0022] Among them, such as Figure 1 As shown, the quantitative feeding mechanism includes a feeding plate 10 which is symmetrically connected to the inner side of the bottom end of the feeding channel 3 and can block the feeding channel 3, a gravity sensor 11 arranged on the upper surface of the feeding plate 10, a controller for controlling the gravity sensor 11 and a material blocking plate 12 which is rotatably connected between the inner sides of the feeding channel 3 and located between the secondary crushing roller 8 and the feeding plate 10, wherein the controller includes but is not limited to a PLC controller, the material blocking plate 12 is vertical to the feeding plate 10, and a feeding shaft 13 symmetrically connected to the side wall of the feeding channel 3 is provided in the middle of both ends of the feeding plate 10, and a material blocking shaft 14 symmetrically connected to the side wall of the feeding channel 3 is provided in the middle of both ends of the feeding plate 12, and a driving mechanism for driving the feeding plate 10 and the material blocking plate 12 to rotate is also installed on the outside of the feeding channel 3.
[0023] Among them, such as Figure 2As shown, the driving mechanism includes a driving motor that is detachably mounted on the outside of the material discharge channel 3 and is used to drive the material blocking shaft 14 to rotate, a first middle shaft 15 that is rotatably connected to the outside of the material discharge channel 3 and is located between the material blocking shaft 14 and the material receiving shaft 13, a first chain transmission assembly 16 arranged between the material blocking shaft 14 and the first middle shaft 15, a second gear transmission assembly 17 arranged between the first middle shaft 15 and the end of any material receiving shaft 13, and a synchronous belt transmission assembly 18 arranged between the two material receiving shafts 13 symmetrically mounted on the side of the material discharge channel 3. The driving motor is electrically connected to the controller.
[0024] Among them, such as Figure 1 As shown, the feeding mechanism includes an active belt roller 19 rotatably connected between the inner wall of one end of the feeding box 2 close to the unloading channel 3, a driven belt roller 20 rotatably connected between the inner wall of one end of the feeding box 2 away from the unloading channel 3, and a feeding conveyor belt 21 meshingly connected between the active belt roller 19 and the driven belt roller 20. The unloading channel 3 is located above the feeding conveyor belt 21, the driven belt roller 20 is located above the feeding port 4, the active belt roller 19 is located between the inner wall of one end of the feeding box 2 away from the feeding port 4 and directly below the unloading channel 3, and a feeding transmission assembly for driving the active belt roller 19 to rotate is also provided between the end of the active belt roller 19 and the first crushing roller 6.
[0025] Among them, such as Figure 2 As shown, the feeding transmission assembly includes a second middle rotating shaft 22 rotatably connected to the outside of the discharge channel 3 and located between the first crushing roller 6 and the active belt roller 19, a second chain transmission assembly 23 arranged between the first crushing roller 6 and the second middle rotating shaft 22, and a third chain transmission assembly 24 arranged between the second middle rotating shaft 22 and the active belt roller 19.
[0026] During the specific implementation of the present invention, when it is necessary to add a modifier to the modified asphalt production equipment, before the operation, the material blocking plate 12 is in a vertical upright position, the two receiving plates 10 are in a horizontal state and connected in line, and then the unloading motor is turned on. On the one hand, the unloading motor drives the first crushing roller 6 to rotate clockwise, and then drives the second crushing roller 7 to rotate counterclockwise through the first gear transmission assembly 9. On the other hand, the first crushing roller 6 drives the active belt roller 19 to rotate through the second chain transmission assembly 23 and the third chain transmission assembly 24, thereby driving the feeding conveyor belt 21 to run. At the same time, the first crushing roller 6 and the second crushing roller 7 rotating in opposite directions squeeze the modifier and rotate the extruded modifier to the top of the secondary crushing roller 8. Then, under the rotation of the first crushing roller 6 and the second crushing roller 7, the modifier is discharged from the bottom of the first crushing roller 6 and the second crushing roller 7 and the near end of the secondary crushing roller 8 respectively until it falls on the receiving plate 10. When the amount of modifier on the two receiving plates 10 measured by the gravity sensor 11 on the receiving plate 10 reaches the amount required for asphalt modification, the controller controls the drive motor to start. After the drive motor starts The material blocking shaft 14 is driven to flip 90°, and the material receiving plate 10 is driven to flip 90° through the first chain transmission assembly 16, the second gear transmission assembly 17 and the synchronous belt transmission assembly 18, so that the material blocking plate 12 is in a horizontal state, and the material receiving plate 10 is in a vertical upright state. The material blocking plate 12 cuts off the modifier and discharges it to the bottom of the lower material channel 3. The material receiving plate 10 is flipped and the crushed modifier is discharged to the feeding conveyor 21 below it, and the feeding conveyor 21 transports the modifier to the feeding port 4 to be discharged from the feeding box 2 and added to the modified asphalt production equipment for composite admixture use.
[0027] Compared with the prior art, the present invention provides a storage box 1 and a crushing mechanism at the bottom port of the storage box 1, thereby crushing the modifier discharged from the storage box 1, thereby reducing the particle size of the modifier during the process of transporting the modifier into the modified asphalt production equipment, so that the modifier and the asphalt raw material in the modified asphalt production equipment can be fully integrated, maximizing the utilization rate of the raw materials, thereby improving the production efficiency and production quality of the modified asphalt, and solving the problem that the traditional modifier has a granular structure and a large particle size and cannot be fully integrated with the asphalt, affecting the production performance of the composite modified asphalt and causing waste of the modifier and asphalt raw materials;
[0028] By setting up a quantitative feeding mechanism, it is convenient to control the amount of modifier added to the modified asphalt production equipment each time, thereby controlling the dosage of the modifier during asphalt modification. By setting up a feeding mechanism and a feeding port 4, it is convenient to directly transport the crushed modifier into the modified asphalt production equipment to achieve feeding, and the process is continuous, thereby improving the efficiency of asphalt modification processing.
[0029] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A composite modified asphalt modifier feeding device, characterized by: It includes a storage box for placing the modifier and a feeding box arranged between the storage box and the modified asphalt production equipment. The bottom of the storage box is provided with a discharge channel connected to one end of the top of the feeding box. The discharge channel is provided with a crushing mechanism for crushing the modifier discharged from the storage box. A quantitative discharge mechanism is also provided between the discharge channel and the feeding box for limiting the amount of material added to the modified asphalt production equipment. The bottom of the feeding box is provided with a feeding port for adding the modifier to the modified asphalt production equipment at one end away from the discharge channel. A number of supporting bottom columns are evenly arranged at the bottom of the feeding box. The feeding box is provided with a feeding mechanism for transporting the modifier from the discharge channel to the feeding port.
2. A composite modified asphalt modifier feeding device according to claim 1, characterized in that: The pulverizing mechanism includes a first pulverizing roller and a second pulverizing roller which are rotatably connected to the top end of the inner wall of the discharge channel and are used to relatively extrude the granular modifier, and a secondary pulverizing roller which is detachably connected to the inner wall of the discharge channel and is used to respectively extrude the modifier relative to the first pulverizing roller and the second pulverizing roller. A discharge motor is detachably mounted on the outer side of the discharge channel, the first pulverizing roller is coaxially connected to the output end of the discharge motor, and a first gear transmission assembly is provided between the ends of the first pulverizing roller and the second pulverizing roller for driving the second pulverizing roller to rotate in the opposite direction relative to the first pulverizing roller.
3. A composite modified asphalt modifier feeding device according to claim 2, characterized in that: The quantitative feeding mechanism includes a material receiving plate which is symmetrically connected to the inner side of the bottom end of the feeding channel and can block the feeding channel, a gravity sensor arranged on one side surface of the material receiving plate, a controller for controlling the gravity sensor and a material blocking plate which is rotatably connected between the inner side of the feeding channel and located between the secondary crushing roller and the material receiving plate. The material blocking plate and the material receiving plate are in a vertical relationship. The middle parts of both ends of the material receiving plate are symmetrically provided with material receiving shafts which are rotatably connected to the side walls of the feeding channel. The middle parts of both ends of the material blocking plate are symmetrically provided with material blocking shafts which are rotatably connected to the side walls of the feeding channel. A driving mechanism for driving the material receiving plate and the material blocking plate to rotate is also installed on the outside of the feeding channel.
4. The composite modified asphalt modifier feeding device according to claim 3, characterized in that: The driving mechanism includes a driving motor that is detachably mounted on the outside of the material discharge channel and is used to drive the material blocking shaft to rotate, a first middle shaft that is rotatably connected to the outside of the material discharge channel and is located between the material blocking shaft and the material receiving shaft, a first chain transmission assembly arranged between the material blocking shaft and the first middle shaft, a second gear transmission assembly arranged between the first middle shaft and the end of any material receiving shaft, and a synchronous belt transmission assembly arranged between two material receiving shafts symmetrically installed on the side of the material discharge channel, and the driving motor is electrically connected to the controller.
5. The composite modified asphalt modifier feeding device according to claim 4, characterized in that: The feeding mechanism includes an active belt roller rotatably connected between the inner wall of one end of the feeding box close to the unloading channel, a driven belt roller rotatably connected between the inner wall of one end of the feeding box away from the unloading channel, and a feeding conveyor belt meshingly connected between the active belt roller and the driven belt roller. The unloading channel is located above the feeding conveyor belt, the driven belt roller is located above the feeding port, the active belt roller is located between the inner wall of one end of the feeding box away from the feeding port and directly below the unloading channel, and a feeding transmission assembly for driving the active belt roller to rotate is also provided between the end of the active belt roller and the first crushing roller.
6. The composite modified asphalt modifier feeding device according to claim 5, characterized in that: The feeding transmission assembly includes a second middle rotating shaft rotatably connected to the outside of the discharge channel and located between the first crushing roller and the active belt roller, a second chain transmission assembly arranged between the first crushing roller and the second middle rotating shaft, and a third chain transmission assembly arranged between the second middle rotating shaft and the active belt roller.