Product emulsification quantitative adding system

Abstract

The utility model discloses a quantitative adding system for product emulsification, and relates to the technical field of waste liquid treatment. The device comprises a tank body, an emulsifying and stirring mechanism is arranged in the tank body, the top of the tank body is communicated with a quantitative adding mechanism, the top and the bottom of the tank body are respectively communicated with a second pipeline and a liquid discharging pipeline, the liquid discharging pipeline is communicated with a first pipeline and a circulating hose through a conversion bottom valve, and a circulating supply pump is communicated between the liquid discharging pipeline and the conversion bottom valve. The first pipeline is communicated with a discharging pipeline and a cleaning quick-connection pipeline and is arranged at the top of the tank body in a communicated mode, the discharging pipeline is communicated with a cleaning circulating pipeline, the cleaning circulating pipeline is communicated with a circulating cleaning pump, the end, away from the discharging pipeline, of the cleaning circulating pipeline is communicated with a third pipeline, and the third pipeline is detachably connected with the cleaning quick-connection pipeline. The functions of emulsifying, quantitative adding, discharging, cleaning and the like are integrated, so that the operations of emulsifying, adding and the like can be accurately, quantitatively, simply and cleanly carried out.

Description

Technical Field

[0001] The utility model belongs to the technical field of waste liquid treatment, and in particular relates to a product emulsification and quantitative addition system. Background Art

[0002] Product emulsification is the process of mixing two immiscible liquids to form a uniform, stable emulsion. In the field of food processing, especially in the production of dairy products, emulsification and raw material addition are key processes. Existing emulsification addition technology mainly relies on two independent processes: raw material addition and emulsification treatment. During the raw material addition process, two flow meters are usually used to measure and control the flow of different liquids separately to achieve precise control of the ratio. This process is cumbersome and the emulsifier needs to be transferred between different containers, which will cause waste due to sticking to the wall.

[0003] A Chinese patent with patent publication number CN212882396U discloses an emulsifying and stirring device, comprising a reaction vessel, a top cover, a hollow tube, and an emulsifier addition assembly. The emulsifier addition assembly is used to achieve quantitative dosing of the emulsifier, thereby simplifying the emulsifier dosing steps, improving operational efficiency, and effectively reducing losses caused by wall sticking, saving emulsifier usage. However, when the device replaces raw materials for emulsification operations, it is necessary to clean the interior of the reaction vessel. Due to the complexity of the production equipment, the CIP (cleaning in place) process is complicated and difficult, especially in a multi-pipeline and multi-connector system, where the risk of incomplete cleaning is high.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a product emulsification and quantitative addition system, which solves the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0007] A product emulsification and quantitative addition system comprises: a tank body, an emulsification and stirring mechanism is provided inside the tank body, the top of the tank body is connected to the quantitative addition mechanism, the top and bottom of the tank body are respectively connected to a second pipe and a drainage pipe, the end of the second pipe facing away from the tank body is connected to an external injection pipe, the end of the drainage pipe facing away from the tank body is connected to a first pipe and a circulation hose through a conversion bottom valve, the end of the circulation hose facing away from the conversion bottom valve is connected to the top of the tank body, a circulation supply pump is connected between the drainage pipe and the conversion bottom valve, and the end of the first pipe facing away from the conversion bottom valve is connected to the discharge pipe;

[0008] A cleaning quick-connect pipe is connected to the top of the tank body, the discharge pipe is connected to a cleaning circulation pipe, the cleaning circulation pipe is connected to a circulating cleaning pump, the cleaning circulation pipe is connected to a third pipe at one end away from the discharge pipe, the third pipe and the cleaning quick-connect pipe are detachably connected, the discharge pipe is provided with a first valve, and the cleaning circulation pipe is provided with a second valve.

[0009] Optionally, there are at least two tanks.

[0010] Optionally, a third valve is provided on the second pipeline.

[0011] Optionally, the emulsification stirring mechanism includes:

[0012] A stirring shaft is rotatably mounted on the tank body, and a motor for driving the stirring shaft to rotate is fixedly connected to the tank body;

[0013] There are multiple stirring rods arranged in a rectangular shape along the circumference of the stirring shaft. One end of the stirring rod facing away from the stirring shaft is fixedly connected to a stirring blade with a similar curvature to the inner wall of the tank.

[0014] Optionally, the stirring blade is detachably connected to a scraper, the scraper is fixedly connected to a T-shaped mounting plate, the stirring blade is fixedly connected to a mounting rod, the T-shaped mounting plate is penetrated by a through hole relative to the mounting rod for the mounting rod to be inserted, and a limiting ring is detachably connected to the mounting rod.

[0015] Optionally, the mounting rod is provided with a limiting assembly for limiting the limiting ring, and the limiting assembly includes:

[0016] A movable plate is movably arranged in the mounting rod, and a movable groove for the movable plate to move is provided in the mounting rod;

[0017] A movable rod is fixedly connected to the first end of the movable plate, the movable rod is movably arranged on the mounting rod, and one end of the movable rod facing away from the movable plate is fixedly connected to a limit block, and the limit block is a wedge-shaped structure;

[0018] A spring is located in the movable groove and is fixedly connected to the second end of the movable plate.

[0019] Optionally, the mounting rod is provided with a movable groove for the limit block to move.

[0020] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:

[0021] 1. By providing a conversion bottom valve and a circulation cleaning pump, and by adjusting the connection between the conversion bottom valve and different pipelines, the circulating emulsification mixing of the raw materials in the tank and the subsequent circulation cleaning can be achieved. At the same time, the system has the characteristics of multi-functional integration, integrating functions such as emulsification, quantitative addition, discharge and cleaning. Through reasonable pipeline layout and equipment connection, the continuity and efficiency of the production process are achieved. In addition, the detachable connection and valve control design facilitate the later maintenance of the equipment and reduce the risk of equipment failure and repair costs.

[0022] 2. By setting up stirring blades and limiting components, during the stirring process, the scraper can scrape off the materials adhering to the inner wall of the tank, thereby improving the material utilization rate and helping to keep the inside of the tank clean. The limiting component can realize the rapid disassembly and assembly of the stirring blades, thereby improving the overall mixing and cleaning effects.

[0023] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0025] In the picture:

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 This is a structural diagram of the emulsifying and stirring mechanism of the utility model;

[0028] Figure 3 For this utility model Figure 2 Front view of

[0029] Figure 4 This is a schematic structural diagram of the limiting ring and the mounting rod of the utility model;

[0030] Figure 5 for Figure 4 Schematic diagram of the structure at point A in the middle.

[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0032] 1. Tank body; 2. Circulation supply pump; 3. Conversion bottom valve; 4. Circulation hose; 5. First pipeline; 6. Discharge pipeline; 7. Cleaning circulation pipeline; 8. First valve; 9. Second valve; 10. Cleaning quick-connect pipeline; 11. Second pipeline; 12. Third valve; 13. Injection pipeline; 14. Emulsification stirring mechanism; 141. Motor; 142. Stirring shaft; 143. Stirring rod; 144. Stirring blade; 15. Quantitative addition mechanism; 16. Circulation cleaning pump; 17. Discharge pipeline; 18. Scraper; 19. T-type mounting plate; 20. Mounting rod; 21. Limiting ring; 22. Through hole; 23. Moving groove; 24. Third pipeline; 25. Limiting assembly; 251. Movable plate; 252. Movable groove; 253. Spring; 254. Movable rod; 255. Limiting block.

[0033] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0034] The present invention will now be described in further detail with reference to the accompanying drawings.

[0035] See also Figure 1-5 As shown, in this embodiment, a product emulsification quantitative addition system is provided, including a tank body 1, an emulsification stirring mechanism 14 is provided inside the tank body, a quantitative addition mechanism 15 is connected to the top of the tank body 1, and a second pipe 11 and a drainage pipe 17 are connected to the top and bottom of the tank body 1 respectively. The end of the second pipe 11 away from the tank body 1 is connected to the external injection pipe 13, and the end of the drainage pipe 17 away from the tank body 1 is connected to the first pipe 5 and the circulation hose 4 through the conversion bottom valve 3. The end of the circulation hose 4 away from the conversion bottom valve 3 is connected to the top of the tank body 1, and the drainage pipe 17 is connected to the top of the tank body 1. A circulating supply pump 2 is connected between the channel 17 and the conversion bottom valve 3, and the end of the first pipeline 5 away from the conversion bottom valve 3 is connected to the discharge pipeline 6 and the cleaning quick-connect pipeline 10, which is connected at the top of the tank body 1, and the discharge pipeline 6 is connected to the cleaning circulation pipeline 7, and the cleaning circulation pipeline 7 is connected to the circulating cleaning pump 16. The end of the cleaning circulation pipeline 7 away from the discharge pipeline 6 is connected to the third pipeline 24, and the third pipeline 24 and the cleaning quick-connect pipeline 10 are detachably connected. A first valve 8 is provided on the discharge pipeline 6, and a second valve 9 is provided on the cleaning circulation pipeline 7.

[0036] Specifically, during the emulsification operation, the raw materials are discharged into the tank body 1 through the injection pipe 13 to the second pipe 11, and then the emulsifier is added through the quantitative addition mechanism 15, and finally the raw materials in the tank body 1 are stirred by the emulsification stirring mechanism 14. In order to make the mixing between the raw materials more uniform, the conversion bottom valve 3 can be opened to connect with the circulation hose 4, and the circulation supply pump 2 can be started to transport the raw materials in the tank body 1 to the circulation hose 4 and then discharged back into the tank body 1 to be stirred by the emulsification stirring mechanism 14, so that the raw materials in the tank body 1 can be fully mixed. After the raw materials in the tank body 1 are mixed, the discharge pipe 17 and the first pipe 5 are connected by adjusting the conversion bottom valve 3, so that the raw materials in the tank body 1 are discharged to the discharge pipe 6. At this time, the first valve 8 is opened. Open, the second valve 9 is closed; when it is necessary to clean the tank body 1, close the first valve 8 and open the second valve 9, and then inject cleaning liquid (water, cleaning agent, etc.) into the tank body 1 after connecting with the external liquid supply equipment through the cleaning quick-connect pipe 10, and at the same time start the emulsifying stirring mechanism 14 to stir the cleaning liquid in the tank body 1, so that the cleaning process is more sufficient, and then connect the third pipe 24 and the cleaning quick-connect pipe 10, and at the same time adjust the conversion bottom valve 3 to connect the drain pipe 17 and the first pipe 5, and then start the circulating cleaning pump 16, so that the circulating cleaning pump 16 drives the cleaning liquid in the tank body 1 to circulate, so as to achieve sufficient cleaning of the tank body 1. Of course, during the cleaning process, the circulating supply pump 2 needs to act as a connecting drain pipe 17.

[0037] It should be noted that, in this embodiment, the structure and installation of the emulsifying stirring mechanism 14 and the quantitative adding mechanism 15 can refer to the patent document with the announcement number CN212882396U. At the same time, the installation and operation of the conversion bottom valve 3, the circulation supply pump 2 and the circulation cleaning pump 16 are the existing technology. When the two pump bodies are running, it is necessary to ensure that the pressure change of the tank body 1 can meet the operation of this embodiment. At the same time, the cleaning quick-connect pipe 10 can be connected to the third pipe 24 and the external cleaning liquid equipment through the quick connector. Secondly, the detachable connection facilitates maintenance of the pipeline in the non-cleaning stage; further, the system has the characteristics of multi-functional integration, which combines emulsification, quantitative addition and other operations. The system integrates functions such as quantitative addition, discharging and cleaning, and realizes the continuity and efficiency of the production process through reasonable pipeline layout and equipment connection. In addition, the design of detachable connection and valve control facilitates the later maintenance of the equipment and reduces the risk of equipment failure and repair costs. At the same time, the circulating emulsification function helps to improve the emulsification quality of the product and meet the emulsification requirements of different products. At the same time, the system does not use imported high-precision flow sensors and mixers, and can perform emulsification and addition operations accurately, quantitatively, simply and cleanly. The localization rate of various components of the system is 100%, which can greatly shorten the procurement cycle of the system and greatly shorten the equipment and production time.

[0038] In this embodiment, if Figure 1 As shown, there are at least two tank bodies 1, and a third valve 12 is provided on the second pipe 11. Specifically, in this embodiment, there are two tank bodies 1, and the second pipes 11 on the two tank bodies 1 are connected to the injection pipe 13. The third valve 12 is used to control the connection between the injection pipe 13 and the tank body 1. At the same time, the first pipes 5 on the two tank bodies 1 are connected to the discharge pipe 6, and the discharge pipes 17 at the bottom of the two tank bodies 1 are provided with conversion valves. The provision of multiple tank bodies 1 can realize continuous production or simultaneous or time-sharing production of different products. For example, when one tank body 1 is performing emulsification operations, the other tank body 1 can perform operations such as discharging and cleaning, thereby improving production efficiency. Multiple tank bodies 1 increase the flexibility and production capacity of the system to meet the needs of different production scales and production rhythms.

[0039] In this embodiment, if Figure 2 and Figure 3 As shown, the emulsifying stirring mechanism 14 includes a stirring shaft 142, which is rotatably arranged on the tank body 1, and a motor 141 for driving the stirring shaft 142 to rotate is fixedly connected to the tank body 1, and a stirring rod 143, which is multiple and arranged in a rectangular shape along the circumference of the stirring shaft 142, and a stirring blade 144 with a similar curvature to the inner wall of the tank body 1 is fixedly connected to the end of the stirring rod 143 away from the stirring shaft 142. Specifically, the motor 141 drives the stirring shaft 142 to rotate, and the stirring shaft 142 drives the stirring rod 143 and the stirring blade 144 to rotate. The stirring blade 144 has a curvature similar to that of the inner wall of the tank body 1, which can better stir the material at the edge position of the inner edge of the tank body 1, so that the material mixing is more even, thereby improving the emulsification effect.

[0040] In this embodiment, if Figure 3 、 Figure 4 and Figure 5As shown, the stirring blade 144 is detachably connected to a scraper 18, and the scraper 18 is fixedly connected to a T-shaped mounting plate 19. The stirring blade 144 is fixedly connected to a mounting rod 20. The T-shaped mounting plate 19 is provided with a through hole 22 for inserting the mounting rod 20 relative to the mounting rod 20. The mounting rod 20 is detachably connected to a limiting ring 21. Specifically, during the stirring process, the scraper 18 can scrape off the material adhering to the inner wall of the tank body 1, improve the material utilization rate, and also help to keep the inside of the tank body 1 clean. A limiting component 25 for limiting the limiting ring 21 is provided on the mounting rod 20. The limiting component 25 includes a movable plate 251, which is movably arranged in the mounting rod 20. A movable groove 252 for the movable plate 251 to move is provided in the mounting rod 20. A movable rod 254 is fixedly connected to the first end of the movable plate 251, and the movable rod 254 is movably arranged on the mounting rod 2 0, one end of the movable rod 254 away from the movable plate 251 is fixedly connected to the limit block 255, which is a wedge-shaped structure and a spring 253. It is located in the movable groove 252 and is fixedly connected to the second end of the movable plate 251. The mounting rod 20 is provided with a movable groove 23 for the limit block 255 to move. During installation, the through hole 22 of the T-shaped mounting plate 19 is sleeved on the mounting rod 20, and then the limit ring 21 is sleeved on the mounting rod 20. During this process, the limit ring 21 will squeeze the limit block 255, so that the limit block 255 retracts into the movable groove 23 and drives the movable plate 251 to squeeze the spring 253. When the height of the limit ring 21 is lower than the limit block 255, the limit block 255 extends under the action of the spring 253 to limit the limit ring 21; in another embodiment, the limit ring 21 and the mounting rod 20 can be threadedly connected.

[0041] Working principle:

[0042] During the emulsification operation, the raw materials are discharged into the tank body 1 through the injection pipe 13 to the second pipe 11, and then the emulsifier is added through the quantitative addition mechanism 15. Finally, the raw materials in the tank body 1 are stirred by the emulsification stirring mechanism 14. In order to make the mixing between the raw materials more uniform, the conversion bottom valve 3 can be opened to connect with the circulation hose 4, and the circulation supply pump 2 can be started to transport the raw materials in the tank body 1 to the circulation hose 4 and then discharged back into the tank body 1 to be stirred by the emulsification stirring mechanism 14, so that the raw materials in the tank body 1 can be fully mixed. After the raw materials in the tank body 1 are mixed, the conversion bottom valve 3 is adjusted to connect the discharge pipe 17 and the first pipe 5, so that the raw materials in the tank body 1 are discharged to the discharge pipe 6. At this time, the first valve 8 is opened. The second valve 9 is closed; when it is necessary to clean the tank body 1, the first valve 8 is closed and the second valve 9 is opened, and then the cleaning liquid (water, cleaning agent, etc.) is injected into the tank body 1 after being connected to the external liquid supply equipment through the cleaning quick-connect pipe 10, and the emulsifying stirring mechanism 14 is started at the same time to stir the cleaning liquid in the tank body 1, so that the cleaning process is more sufficient, and then the third pipe 24 is connected to the cleaning quick-connect pipe 10, and the conversion bottom valve 3 is adjusted to connect the drain pipe 17 and the first pipe 5, and then the circulating cleaning pump 16 is started, so that the circulating cleaning pump 16 drives the cleaning liquid in the tank body 1 to circulate, so as to achieve sufficient cleaning of the tank body 1. Of course, during the cleaning process, the circulating supply pump 2 needs to serve as a connection to the drain pipe 17

[0043] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.

Claims

1. A product emulsification quantitative addition system, characterized in that: include: A tank body (1) is provided with an emulsifying and stirring mechanism (14) inside the tank body (1). The top of the tank body (1) is connected to a quantitative adding mechanism (15). The top and bottom of the tank body (1) are respectively connected to a second pipe (11) and a discharge pipe (17). The end of the second pipe (11) facing away from the tank body (1) is connected to an external injection pipe (13). The end of the discharge pipe (17) facing away from the tank body (1) is connected to a first pipe (5) and a circulation hose (4) through a conversion bottom valve (3). The end of the circulation hose (4) facing away from the conversion bottom valve (3) is connected to the top of the tank body (1). A circulation supply pump (2) is connected between the discharge pipe (17) and the conversion bottom valve (3). The end of the first pipe (5) facing away from the conversion bottom valve (3) is connected to a discharge pipe (6). A cleaning quick-connect pipe (10) is connected to the top of the tank body (1); the discharge pipe (6) is connected to a cleaning circulation pipe (7); the cleaning circulation pipe (7) is connected to a circulating cleaning pump (16); the end of the cleaning circulation pipe (7) away from the discharge pipe (6) is connected to a third pipe (24); the third pipe (24) and the cleaning quick-connect pipe (10) are detachably connected; the discharge pipe (6) is provided with a first valve (8); and the cleaning circulation pipe (7) is provided with a second valve (9).

2. A product emulsification quantitative addition system according to claim 1, characterized in that: There are at least two tank bodies (1).

3. A product emulsification quantitative addition system according to claim 2, characterized in that: A third valve (12) is provided on the second pipeline (11).

4. A product emulsification quantitative addition system according to claim 1, characterized in that: The emulsifying and stirring mechanism (14) comprises: A stirring shaft (142) is rotatably mounted on the tank body (1), and a motor (141) is fixedly connected to the tank body (1) for driving the stirring shaft (142) to rotate; There are multiple stirring rods (143) arranged in a rectangular shape along the circumference of the stirring shaft (142); one end of the stirring rod (143) away from the stirring shaft (142) is fixedly connected to a stirring blade (144) having a similar curvature to the inner wall of the tank body (1).

5. A product emulsification quantitative addition system according to claim 4, characterized in that: The stirring blade (144) is detachably connected to a scraper (18), the scraper (18) is fixedly connected to a T-shaped mounting plate (19), the stirring blade (144) is fixedly connected to a mounting rod (20), the T-shaped mounting plate (19) is provided with a through hole (22) for inserting the mounting rod (20) relative to the mounting rod (20), and the mounting rod (20) is detachably connected to a limiting ring (21).

6. A product emulsification quantitative addition system according to claim 5, characterized in that: The mounting rod (20) is provided with a limiting assembly (25) for limiting the position of the limiting ring (21), and the limiting assembly (25) includes: A movable plate (251) is movably arranged in the installation rod (20), and a movable groove (252) for the movable plate (251) to move is provided in the installation rod (20); a movable rod (254) fixedly connected to a first end of the movable plate (251); the movable rod (254) is movably arranged on the mounting rod (20); an end of the movable rod (254) facing away from the movable plate (251) is fixedly connected to a limiting block (255); the limiting block (255) is a wedge-shaped structure; A spring (253) is located in the movable groove (252) and is fixedly connected to the second end of the movable plate (251).

7. A product emulsification quantitative addition system according to claim 6, characterized in that: The installation rod (20) is provided with a movable groove (23) for the limit block (255) to move.

Images