Continuous carbonization device for negative electrode material
By designing a continuous carbonization device for the negative electrode material, uniform carbonization is achieved using screw thread sheets and multi-stage heating chambers, the problem of temperature inhomogeneity is solved and the material performance and battery performance are improved.
Patent Information
- Application Number
- CN202422211472.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the prior art, there is temperature unevenness in the process of carbonization of the negative electrode material, which leads to excessive carbonization, resulting in structural defects and uneven carbonization effects, affecting the material's conductivity and battery performance.
A continuous carbonization device for negative electrode materials is designed, and the material is driven to move on the rotating cylinder by spiraling the material, and gradually changes in temperature through three levels of heating chambers to achieve uniform carbonization.
The uniform carbonization of the negative electrode material is achieved, the conductivity and cycle stability of the material are improved, and the overall performance and life of the battery are improved.
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Figure CN223249269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of negative electrode material processing, in particular to a negative electrode material continuous carbonization device. Background Art
[0002] Anode materials, commonly used in batteries and capacitors, refer to materials that act as the negative electrode during the battery's charging and discharging processes. The basic working principle of a battery involves a positive electrode, a negative electrode, and an electrolyte. During charging, the anode material accepts electrons and stores electrical energy, while during discharging, it releases these electrons and provides current. Common examples include graphite and silicon. These materials require continuous carbonization during their use.
[0003] In existing technologies, due to temperature non-uniformity during the carbonization process, some areas can reach excessively high temperatures, leading to over-carbonization of the raw materials. This over-carbonization not only causes changes in the physical and chemical properties of the material but also leads to structural defects in the carbonized product, such as incomplete crystallization or the formation of unnecessary byproducts. The raw materials also spend a long time in a high-temperature environment, resulting in non-uniform carbonization on the surface or within the material. This non-uniformity can affect the conductivity, specific surface area, and cycling stability of the negative electrode material, and thus the overall performance and life of the battery. Utility Model Content
[0004] The utility model provides a negative electrode material continuous carbonization device, which aims to improve the problem of material loss occurring during the carbonization process of some devices.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A device for continuous carbonization of negative electrode materials comprises a base, a plurality of supporting assemblies fixedly connected to the top of the base, a cylindrical cover fixedly connected to the outside of two supporting assemblies on the same side, a rotating cylinder body rotatably connected on the adjacent side of the two cylindrical covers, a driving assembly fixedly connected to the top right side of the base, a spiral pushing piece fixedly connected to the outside of the driving assembly, a first insulation shell 1 rotatably connected to the outside right side of the rotating cylinder body, a second insulation shell 2 rotatably connected to the middle part of the outside of the rotating cylinder body, and a third insulation shell 3 rotatably connected to the outside left side of the rotating cylinder body, a first heating chamber is provided between the interior of the first insulation shell and the outside of the rotating cylinder body, a second heating chamber is provided between the interior of the second insulation shell and the outside of the rotating cylinder body, and a third heating chamber is provided between the interior of the third insulation shell and the outside of the rotating cylinder body.
[0007] As a further description of the above technical solution:
[0008] The bottom of the cylindrical cover on the left is fixedly connected with a discharge pipe, the top of the cylindrical cover on the right is fixedly connected with a feed pipe, and the top of the cylindrical cover on the left is fixedly connected with an inert gas delivery pipe.
[0009] As a further description of the above technical solution:
[0010] The top of the base is fixedly connected to a plurality of fixed blocks, the bottom is fixedly connected to the tops of two of the fixed blocks, the bottom is fixedly connected to the tops of two of the fixed blocks, and the bottom of the thermal insulation shell 1 is fixedly connected to the tops of two of the fixed blocks.
[0011] As a further description of the above technical solution:
[0012] A plurality of flame-spraying furnaces are fixedly connected to the top of the base, a flame-spraying pipe is fixedly connected to the output end of the flame-spraying furnace, and an air intake butt-joint pipe is fixedly connected to the input end of the flame-spraying furnace.
[0013] As a further description of the above technical solution:
[0014] The top of the base is fixedly connected to two supporting bases, the inner portion of the supporting base is rotatably connected to a rotating shaft, the outer portion of the rotating shaft is fixedly connected to a driven gear, and the top of the base is fixedly connected to a second motor.
[0015] As a further description of the above technical solution:
[0016] The driving end of the second motor is fixedly connected to the second rotating shaft, the outside of the second rotating shaft is fixedly connected to two driving gears, the outside of the rotating cylinder is fixedly connected to two rotating ring gears, the outside of the rotating ring gear and the outside of the driving gear on the same side are meshed and connected to each other, the outside of the rotating cylinder is fixedly connected to a plurality of limiting rings, and the outsides of the two limiting rings on the same side are rotatably connected to the inside of the support base.
[0017] As a further description of the above technical solution:
[0018] The support assembly includes a support frame, the bottom of the support frame is fixedly connected to the top of the base, the top of the support frame is fixedly connected to a connecting frame, and the outer side of the connecting frame is fixedly connected to the outside of the cylindrical cover.
[0019] As a further description of the above technical solution:
[0020] The driving assembly includes a motor 1, the bottom of the motor 1 is fixedly connected to the top of the base, the driving end of the motor 1 is fixedly connected to a rotating shaft 1, and the inner wall of the spiral push piece is fixedly connected to the outside of the rotating shaft 1.
[0021] The utility model has the following beneficial effects:
[0022] In the utility model, a motor drives a spiral push piece on a rotating shaft to move, so that the material moves along the rotating cylinder and passes through three levels of heating positions in sequence, so that the material can be more fully and continuously carbonized as the temperature changes. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional diagram of a negative electrode material continuous carbonization device proposed in the present invention;
[0024] Figure 2 This is a cross-sectional view of the rotating drum structure of a negative electrode material continuous carbonization device proposed in the present invention;
[0025] Figure 3 This is a schematic structural diagram of the second rotating shaft of a negative electrode material continuous carbonization device proposed in the present invention.
[0026] Legend:
[0027] 1. Base; 2. Support frame; 3. Connecting frame; 4. Cylinder cover; 5. Feeding pipe; 6. Rotating cylinder; 7. Motor 1; 8. Rotating shaft 1; 9. Spiral push piece; 10. Insulation shell 1; 11. Insulation shell 2; 12. Insulation shell 3; 13. First heating chamber; 14. Second heating chamber; 15. Third heating chamber; 16. Fixed block; 17. Flame furnace; 18. Flame pipe; 19. Inlet butt joint; 20. Support base; 21. Rotating shaft; 22. Driven gear; 23. Motor 2; 24. Rotating shaft 2; 25. Driving gear; 26. Rotating ring gear; 27. Limiting ring; 28. Feeding pipe; 29. Inert gas delivery pipe. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Reference Figure 1 、 Figure 2The utility model provides an embodiment of a negative electrode material continuous carbonization device, including a base 1, the base 1 is usually made of a solid material such as steel to ensure the stability and durability of the overall device, the top of the base 1 is fixedly connected to a plurality of support components, the support component includes a support frame 2, the bottom of the support frame 2 is fixedly connected to the top of the base 1, providing support for the connecting frame 3 and other components, the top of the support frame 2 is fixedly connected to the connecting frame 3 to ensure the stable docking of various components, the outer side of the connecting frame 3 is fixedly connected to the outside of the cylindrical cover 4, the outer sides of the two support components on the same side are fixedly connected to the cylindrical cover 4, which plays the role of sealing and protecting the rotating cylinder 6, and is equipped with a sealing ring to prevent material or gas leakage, the adjacent sides of the two cylindrical covers 4 are rotatably connected to the rotating cylinder 6, the rotating cylinder 6 is the main area for material carbonization, and is designed to be high-temperature resistant material to withstand the influence of high temperature and chemical reactions, the top right side of the base 1 is fixedly connected to a drive component, the drive component includes a motor 7, the bottom of the motor 7 is fixedly connected to the top of the base 1, and the driving end of the motor 7 is fixedly connected to The inner wall of the rotating shaft 8 and the spiral push piece 9 are fixedly connected to the outside of the rotating shaft 8, and the outside of the driving assembly is fixedly connected to the spiral push piece 9, which pushes the material along the cylinder by rotation. The right side of the outside of the rotating cylinder 6 is rotatably connected to the heat-insulating shell 10, the middle part of the outside of the rotating cylinder 6 is rotatably connected to the heat-insulating shell 2 11, and the left side of the outside of the rotating cylinder 6 is rotatably connected to the heat-insulating shell 3 12. A first heating chamber 13 is provided between the inside of the heat-insulating shell 10 and the outside of the rotating cylinder 6, and the inside of the heat-insulating shell 2 11 is connected to the rotating cylinder. A second heating chamber 14 is provided between the outside of the body 6, and a third heating chamber 15 is provided between the inside of the heat-insulating shell 12 and the outside of the rotating cylinder 6. Each heating chamber provides the required temperature through a heating device (gas heating) and is set to a different temperature. The carbonization process of the material is controlled by gradual temperature changes, so that a stable carbonization process is carried out. A plurality of flame-spraying furnaces 17 are fixedly connected to the top of the base 1, and a flame-spraying pipe 18 is fixedly connected to the output end of the flame-spraying furnace 17, and an air intake butt pipe 19 is fixedly connected to the input end of the flame-spraying furnace 17.
[0030] Reference Figure 1 、 Figure 3The top of the base 1 is fixedly connected to two supporting bases 20, and the internal rotation of the supporting base 20 is connected to a rotating shaft 21, and the outside of the rotating shaft 21 is fixedly connected to a driven gear 22. The top of the base 1 is fixedly connected to a motor 23, and the driving end of the motor 23 is fixedly connected to a rotating shaft 24. The outside of the rotating shaft 24 is fixedly connected to two driving gears 25. The rotation of the driving gear 25 causes the rotating ring gear 26 to rotate, so that the rotation of the rotating ring gear 26 drives the rotating cylinder 6 to rotate, and a driven gear 22 is provided on the other side to maintain the stability of the rotating ring gear 26. The outside of the rotating cylinder 6 is fixedly connected to two rotating ring gears 26, and the outside of the rotating ring gear 26 on the same side is meshed with the outside of the driving gear 25. The outside of the rotating cylinder 6 is fixedly connected to a plurality of limiting rings 27, and the outside of the two limiting rings 27 on the same side is rotatably connected to the inside of the support base 20.
[0031] Reference Figure 2 The top of the base 1 is fixedly connected to multiple fixed blocks 16, the bottom of the insulation shell 10 is fixedly connected to the top of two of the fixed blocks 16, the bottom of the insulation shell 2 11 is fixedly connected to the top of two of the fixed blocks 16, and the bottom of the insulation shell 3 12 is fixedly connected to the top of two of the fixed blocks 16. The bottom of the left cylindrical cover 4 is fixedly connected to the discharge pipe 5, the top of the right cylindrical cover 4 is fixedly connected to the feed pipe 28, and the top of the left cylindrical cover 4 is fixedly connected to the inert gas delivery pipe 29.
[0032] Compared with some devices in the prior art, the above content is that the spiral push piece 9 on the rotating shaft 8 is driven by the motor 7 to move, so that the material moves along the rotating cylinder 6 and passes through the three levels of heating positions in sequence, so that the material can be more fully and continuously carbonized as the temperature changes.
[0033] Working Principle: The material first enters the rotating cylinder 6 through the feed pipe 28 and moves along the rotating cylinder 6 under the push of the spiral pusher 9. The interior of the rotating cylinder 6 is divided into three heating chambers: the first heating chamber 13, the second heating chamber 14, and the third heating chamber 15. Each heating chamber is maintained at the required temperature by the flame furnace 17 and the flame tube 18. As the material passes through these three heating chambers, it is successively affected by different temperatures, thereby achieving a continuous and uniform carbonization process.
[0034] Rotating cylinder 6 is driven by motor 23, which in turn rotates driving gear 25 on rotating shaft 24, which in turn rotates rotating ring gear 26. The rotation of rotating ring gear 26 further drives rotating cylinder 6. To maintain the stability of rotating cylinder 6, a driven gear 22 is provided on the other side, connected to rotating shaft 21, ensuring smooth rotation of rotating cylinder 6.
[0035] Throughout the carbonization process, the rotating drum 6 is designed to withstand high temperatures and chemical reactions, while the insulated outer shell 12 ensures efficient heat utilization and minimizes energy loss. After carbonization is complete, the material is discharged through the discharge pipe 5, completing the continuous carbonization process. Furthermore, the device is equipped with an inert gas delivery pipe 29, which is used to deliver inert gas into the rotating drum 6 when needed to protect the material from oxidation or other adverse reactions.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A negative electrode material continuous carbonization device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a plurality of support assemblies, the outsides of two support assemblies on the same side are fixedly connected to cylindrical covers (4), and the adjacent sides of the two cylindrical covers (4) are rotatably connected to a rotating cylinder (6). The right side of the top of the base (1) is fixedly connected to a driving assembly, and the outside of the driving assembly is fixedly connected to a spiral push piece (9). The right side of the outside of the rotating cylinder (6) is rotatably connected to a heat-insulating shell 1 (10), the middle part of the outside of the rotating cylinder (6) is rotatably connected to a heat-insulating shell 2 (11), and the left side of the outside of the rotating cylinder (6) is rotatably connected to a heat-insulating shell 3 (12). A first heating chamber (13) is provided between the inside of the heat-insulating shell 1 (10) and the outside of the rotating cylinder (6), a second heating chamber (14) is provided between the inside of the heat-insulating shell 2 (11) and the outside of the rotating cylinder (6), and a third heating chamber (15) is provided between the inside of the heat-insulating shell 3 (12) and the outside of the rotating cylinder (6).
2. The negative electrode material continuous carbonization device according to claim 1, characterized in that: The bottom of the cylindrical cover (4) on the left side is fixedly connected to a feed pipe (5), the top of the cylindrical cover (4) on the right side is fixedly connected to a feed pipe (28), and the top of the cylindrical cover (4) on the left side is fixedly connected to an inert gas delivery pipe (29).
3. The negative electrode material continuous carbonization device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a plurality of fixed blocks (16), the bottom of the first heat-insulating shell (10) is fixedly connected to the tops of two of the fixed blocks (16), the bottom of the second heat-insulating shell (11) is fixedly connected to the tops of two of the fixed blocks (16), and the bottom of the third heat-insulating shell (12) is fixedly connected to the tops of two of the fixed blocks (16).
4. The negative electrode material continuous carbonization device according to claim 1, characterized in that: A plurality of flame-spraying furnaces (17) are fixedly connected to the top of the base (1), a flame-spraying tube (18) is fixedly connected to the output end of the flame-spraying furnace (17), and an air intake butt-joint tube (19) is fixedly connected to the input end of the flame-spraying furnace (17).
5. The negative electrode material continuous carbonization device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to two supporting bases (20), the interior of the supporting base (20) is rotatably connected to a rotating shaft (21), the exterior of the rotating shaft (21) is fixedly connected to a driven gear (22), and the top of the base (1) is fixedly connected to a second motor (23).
6. The negative electrode material continuous carbonization device according to claim 5, characterized in that: The driving end of the second motor (23) is fixedly connected to the second rotating shaft (24), the outside of the second rotating shaft (24) is fixedly connected to two driving gears (25), the outside of the rotating cylinder (6) is fixedly connected to two rotating ring gears (26), the outside of the rotating ring gear (26) and the outside of the driving gear (25) on the same side are meshed and connected to each other, the outside of the rotating cylinder (6) is fixedly connected to a plurality of limiting rings (27), and the outsides of the two limiting rings (27) on the same side are rotatably connected to the inside of the support base (20).
7. The negative electrode material continuous carbonization device according to claim 1, characterized in that: The support assembly comprises a support frame (2), the bottom of the support frame (2) is fixedly connected to the top of the base (1), the top of the support frame (2) is fixedly connected to a connecting frame (3), and the outer side of the connecting frame (3) is fixedly connected to the outside of the cylindrical cover (4).
8. The negative electrode material continuous carbonization device according to claim 1, characterized in that: The driving assembly includes a motor 1 (7), the bottom of the motor 1 (7) is fixedly connected to the top of the base (1), the driving end of the motor 1 (7) is fixedly connected to a rotating shaft 1 (8), and the inner wall of the spiral push piece (9) is fixedly connected to the outside of the rotating shaft 1 (8).