Novel centrifuge drum cleaner
By designing a centrifuge drum cleaner with a mobile cleaning rack and a rotary nozzle, the problems of manual cleaning of centrifuge drums and large water consumption are solved, and efficient cleaning without blind spots in the clean factory building is achieved.
Patent Information
- Application Number
- CN202421481040.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-08-16
- Filing Date
- 2024-06-26
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the prior art, the shape and size of the centrifuge drum assembly is different, it is difficult to clean manually, consumes a lot of water, and is not suitable for the environmental sanitation requirements of clean factories, and it is difficult to remove accumulated water by commonly used cleaning tools.
Design a new type of centrifugal drum cleaner, including a mobile cleaning rack and cleaning room, set up a rotary nozzle and water barrier to form a closed space, and use high-pressure medium to clean the centrifugal drum components to ensure no blind spots.
It has achieved blind spot cleaning, reduced manpower investment and water consumption, met the cleaning requirements of drug production, and is suitable for clean factory environments.
Smart Images

Figure CN223249565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaners, in particular to a novel centrifuge drum cleaner. Background Art
[0002] Centrifuge drum components vary in shape and size, are large and heavy, and are difficult to clean manually. Manual cleaning also involves high water consumption and slippery surfaces. Pharmaceutical cleanrooms have strict requirements for environmental hygiene and drainage facilities, and even floor unevenness can hinder drainage. Water can accumulate in cleanrooms due to condensation or equipment failure. Common cleanroom cleaning tools are not adequate for clearing large amounts of water or water accumulation in low, narrow spaces. Utility Model Content
[0003] Based on this, it is necessary to provide a new type of centrifuge drum cleaner to address the above technical issues. Based on the characteristics of each centrifuge component and the cleaning difficulties, and in accordance with the use requirements of clean workshops, a new type of automatic cleaner has been designed for cleaning the centrifuge drums of the BKI 45 / PKI45 series. After the centrifuge drum is disassembled, the components are placed on the lifting part of a mobile cleaning rack and pushed into the cleaning chamber to form a closed space. The cleaning chamber is equipped with two upper and lower rotatable multi-outlet rotary nozzles. External pressurized medium is used to clean the components at the hook. The cleaning water can fully cover the disassembled components of the centrifuge drum, ensuring that there are no blind spots and the cleaning effect meets the requirements of pharmaceutical production.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A new type of centrifuge drum cleaner.
[0006] The novel centrifuge drum cleaning device specifically comprises:
[0007] A mobile cleaning rack and a cleaning chamber, the mobile cleaning rack and the cleaning chamber can be assembled and disassembled, the mobile cleaning rack includes a frame, a lifting part for lifting heavy objects arranged on the frame, a pulley and a first water baffle, the cleaning chamber includes a chamber body that can be combined with the frame to form a complete closed space, a liquid inlet channel, at least one rotary nozzle, a second water baffle and a collection tank, and the rotary nozzle is arranged on the water outlet end of the liquid inlet channel.
[0008] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, there are at least two rotating nozzles, which are respectively arranged on the upper and lower water outlet ends of the liquid inlet channel, and each rotating nozzle has multiple nozzles.
[0009] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the movable cleaning rack is pushed into a side assembly of the cleaning chamber, and the first water baffle and the second water baffle can be closely connected on one side.
[0010] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the side of the movable cleaning frame is provided with an inward folding edge, and embedded positioning cards are provided on both sides below the movable cleaning frame.
[0011] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the lifting portion includes a hook arranged on the top of the frame, and a conversion ring is hung on the hook.
[0012] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the conversion ring is a three-ring buckle.
[0013] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the movable cleaning rack further comprises a storage rack horizontally arranged on the rack body for placing articles.
[0014] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the storage rack is provided with a plurality of through holes.
[0015] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the material of the storage rack is stainless steel or alloy steel.
[0016] As a preferred embodiment of the novel centrifuge drum cleaner provided by the present invention, the collecting tank is provided with a discharge port, and the frame is also provided with a handlebar.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The utility model provides a novel centrifuge drum cleaner. This automatic cleaner is developed for cleaning the centrifuge drums of BKI 45 / PKI 45 / GEA series centrifuges based on the shapes, sizes, and cleaning difficulties of the components of the centrifuge drum. After the centrifuge drum is disassembled into its components, the components are placed on the hooks of a mobile cleaning rack and pushed into a cleaning chamber to form a closed space. The cleaning chamber is provided with two upper and lower rotatable rotary nozzles with multiple water outlets. The cleaning water can fully cover and clean the disassembled components of the centrifuge drum, ensuring that there are no dead angles in the cleaning and the cleaning effect meets the requirements of pharmaceutical production, thereby reducing the manpower input and the amount of injection water consumed in the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the solutions in the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a structural diagram of the mobile cleaning rack in the utility model;
[0021] Figure 2 This is a schematic structural diagram of the cleaning chamber in the present utility model;
[0022] Figure 3 This is a structural diagram of a new centrifuge drum cleaner in the present utility model.
[0023] The markings in the figure are as follows:
[0024] Mobile cleaning rack 1; frame 11; lifting portion 12; hook 121; conversion ring 122; pulley 13; first water baffle 14; storage rack 15; through hole 16; handle 17; cleaning chamber 2; chamber body 21; liquid inlet channel 22; rotary nozzle 23; second water baffle 24; collection tank 25; discharge port 26. DETAILED DESCRIPTION
[0025] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0026] As described in the background art, the integrated cleaning chamber has no assembly and disassembly functions and no dead angle cleaning means, which is not conducive to cleaning.
[0027] In order to solve this technical problem, the utility model provides a novel centrifuge drum cleaner.
[0028] Specifically, please refer to Figure 1-3 , the novel centrifuge drum cleaning device specifically comprises:
[0029] A mobile cleaning rack 1 and a cleaning chamber 2 are assembled and disassembled. The mobile cleaning rack 1 includes a frame 11, a lifting portion 12 for lifting heavy objects provided on the frame 11, a pulley 13, and a first water baffle 14. The cleaning chamber 2 includes a chamber body 21 that can be combined with the frame 11 to form a complete closed space, a liquid inlet channel 22, at least one rotating nozzle 23, a second water baffle 24, and a collection tank 25. The rotating nozzle 23 is provided at the water outlet end of the liquid inlet channel 22.
[0030] The utility model provides an automatic cleaning device suitable for the centrifuge drum of the BKI 45 / PKI 45 / GEA series. After the centrifuge drum is disassembled into its components, the components are placed on the hook 121 of the mobile cleaning rack and pushed into the cleaning chamber 2 to form a closed space. The cleaning chamber 2 is provided with two upper and lower rotatable rotary nozzles 23 with multiple water outlets. The cleaning water can fully cover the disassembled components of the centrifuge drum, ensuring that there are no dead angles in the cleaning and the cleaning effect meets the requirements of pharmaceutical production, thereby reducing the manpower input and the consumption of injection water in the cleaning process.
[0031] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0034] Example 1
[0035] Please refer to Figure 1-3 A novel centrifuge drum washer includes a mobile cleaning frame 1 and a cleaning chamber 2, which are assembled and disassembled. The mobile cleaning frame 1 includes a frame 11, a lifting portion 12 disposed on the frame 11 for lifting heavy objects, a pulley 13, and a first water baffle 14. The cleaning chamber 2 includes a chamber body 21 that can be combined with the frame 11 to form a complete closed space, a liquid inlet channel 22, at least one rotating nozzle 23, a second water baffle 24, and a collection tank 25. The rotating nozzle 23 is disposed at the water outlet end of the liquid inlet channel 22.
[0036] Through the above structural design, the frame 11 is used to provide a fixed space for the lifting part 12, the first water baffle 14, the handlebar 17 and the storage rack 15. The bottom of the frame 11 is equipped with a pulley 13 for sliding. One side of the chamber body 21 can be combined with the mobile cleaning rack 1 to form an internal space for cleaning the components of the centrifuge drum after it is disassembled. The liquid inlet channel 22 is used to supply the pressurized medium with an external pressurized medium pipeline or a delivery pump. The outlet end of the liquid inlet channel 22 is divided into two upper and lower outlet ends. The rotary nozzle 23 is connected to the outlet end. The pressurized medium is discharged to the centrifuge drum through the rotatable multi-outlet rotary nozzle 23 arranged up and down in the cleaning chamber 2. After disassembling, the centrifuge drum is disassembled into its components according to their shape, size, and cleaning difficulty. The components (such as the drum cover, bell jar, and trivet) are then placed on the hook 121 of the mobile cleaning rack and pushed into the cleaning chamber 2, forming a closed space. The cleaning chamber 2 is equipped with two upper and lower rotatable rotary nozzles 23 with multiple water outlets (i.e., each rotary nozzle 23 has multiple nozzles). The cleaning water can fully cover the disassembled components of the centrifuge drum, ensuring that there are no blind spots and the cleaning effect meets the requirements of pharmaceutical production, reducing the manpower input and the amount of injection water consumed during the cleaning process. The cleaning device is not limited to cleaning centrifuge drum components, but can also be used to clean other larger and heavier production tools, reducing the amount of cleaning water used and significantly improving the cleaning effect. It also reduces the labor input during the tool cleaning process.
[0037] Through the above-described structural design, a rotating nozzle 23 is connected to the outlet end. Pressurized medium cleans the disassembled components of the centrifuge drum through the rotatable, multi-outlet rotating nozzle 23, which is arranged vertically within the cleaning chamber 2. Considering the difficult and easy-to-clean surfaces of the cleaned device, the nozzle head and the rotating nozzle are angled. Some are vertically positioned, while others are tilted at approximately 45°, but the actual angle is adjustable. It should be noted that the rotating nozzle rotates under the action of water pressure and the reaction force of the high-pressure water spray. This is a prior art method and will not be described in detail here.
[0038] Specifically, the movable cleaning rack 1 is pushed into one side of the cleaning chamber 2 , and the first water baffle 14 and the second water baffle 24 can be closely connected on one side.
[0039] Through the above structural design, the first water baffle 14 and the second water baffle 24 are used to shield the hollow side of the chamber body 21 so that the water output by the rotary nozzle 23 will not spill out.
[0040] Specifically, the side of the mobile cleaning rack 1 is provided with an inward folding edge, and embedded positioning cards are provided on both sides below it.
[0041] Through the above structural design, the side of the cleaning rack is designed with an inward folding edge, and embedded positioning cards are designed on both sides of the bottom to ensure the airtightness of the space when the cleaning rack and the cleaning chamber 2 are combined, avoiding leakage of the medium during the cleaning process. The cleaning medium can be discharged through the discharge port 26 of the recovery tank at the bottom of the cleaning chamber 2.
[0042] Example 2
[0043] The novel centrifuge drum cleaner provided in Example 1 is further optimized, specifically, as Figure 1-3 As shown, the lifting portion 12 includes a hook 121 arranged on the top of the frame 11, and a conversion ring 122 is suspended on the hook 121.
[0044] Specifically, the conversion ring 122 is a three-ring buckle.
[0045] Through the above structural design, there is a hook 121 above the mobile cleaning rack. Through the three-ring suspension design, the heavy components of the centrifuge drum after disassembly, such as the drum cover, bell cover and three-leaf plate, can be quickly transferred from the elevator to the hook 121 of the mobile cleaning rack.
[0046] Example 3
[0047] The novel centrifuge drum cleaner provided in Example 1 or 2 is further optimized, as Figure 1-3 As shown, the mobile cleaning rack 1 further includes a storage rack 15 horizontally arranged on the rack body 11 for placing articles.
[0048] Through the above structural design, the load-bearing hollow frame below is a plane paved with round stainless steel pipes, which can be used to place other disassembled parts of the centrifuge drum, such as the lifting plate, for cleaning.
[0049] Specifically, the storage rack 15 is provided with a plurality of through holes 16 .
[0050] Through the above structural design, the through hole 16 is used to facilitate the accumulation of water on the shelf 15 to fall into the collection tank 25 at the bottom, so that the washing water can be recovered.
[0051] Specifically, the material of the storage rack 15 is stainless steel or alloy steel.
[0052] Through the above structural design, in this embodiment, the material of the storage rack 15 is stainless steel, and may also be alloy steel according to different needs.
[0053] Specifically, the collecting tank 25 is provided with a discharge port 26 , and the frame 11 is further provided with a handlebar 17 .
[0054] Through the above structural design, the collecting tank 25 prevents the medium from leaking during the cleaning process. The cleaning medium can be discharged through the discharge port 26 of the collecting tank 25 at the bottom of the cleaning chamber 2. The handle 17 is used to manually push the mobile cleaning rack 1.
[0055] The use process of the novel centrifuge drum cleaner provided by the utility model is as follows:
[0056] Taking the GEA centrifuge as an example, the drum assembly of this centrifuge consists of six groups of components, including the drum cavity, drum cover, lifting plates (2 groups), three-leaf plates and bell cover.
[0057] According to the shape, size and cleaning difficulty of the components of the centrifuge drum, the drum cavity, drum cover, trivet and bell can be transferred to the cleaning rack using a hook and a conversion ring in the horizontal crane of the factory (multiple components can be hung on the conversion ring through multiple hooks). Smaller components such as the lifting plate can be placed on the storage rack. Push the handle 17 to push the cleaning rack 1 into the cleaning chamber, start the medium conveying from the liquid inlet channel 22 to the rotary nozzles 23 arranged up and down in the cleaning chamber, and flush and clean the above-mentioned components of the centrifuge drum and the components of the centrifuge drum placed on the storage rack. After completion, the medium conveying is closed, and the medium in the cleaning process is blocked by the first water baffle 14 and the second water baffle 24 to prevent leakage. The cleaning medium is collected by the collection tank 25 and recycled when needed and discharged when not needed.
[0058] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0059] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.
Claims
1. A new type of centrifuge drum cleaner, characterized in that: The invention relates to a cleaning chamber (2) comprising a movable cleaning frame (1) and a cleaning chamber (2), wherein the movable cleaning frame (1) and the cleaning chamber (2) can be assembled and disassembled. The movable cleaning frame (1) comprises a frame body (11), a lifting portion (12) arranged on the frame body (11) for lifting heavy objects, a pulley (13) and a first water baffle (14). The cleaning chamber (2) comprises a chamber body (21) which can be combined with the frame body (11) to form a complete closed space, a liquid inlet channel (22), at least one rotary nozzle (23), a second water baffle (24) and a collecting tank (25). The rotary nozzle (23) is arranged on the water outlet end of the liquid inlet channel (22).
2. The novel centrifuge drum cleaner according to claim 1 is characterized in that: There are two rotating nozzles (23), which are respectively arranged on the upper and lower water outlet ends of the liquid inlet channel (22), and each rotating nozzle (23) has a plurality of nozzles.
3. The novel centrifuge drum cleaner according to claim 2 is characterized in that: The movable cleaning rack (1) is pushed into a side assembly of the cleaning chamber (2), and the first water baffle (14) and the second water baffle (24) can be closely connected on one side.
4. The novel centrifuge drum cleaner according to claim 3 is characterized in that: The movable cleaning rack (1) is provided with an inward-folding edge on its side, and embedded positioning cards are provided on both sides below it.
5. The novel centrifuge drum cleaner according to claim 1 is characterized in that: The lifting portion (12) comprises a hook (121) arranged on the top of the frame (11), and a conversion ring (122) is suspended on the hook (121).
6. The novel centrifuge drum cleaner according to claim 5 is characterized in that: The conversion ring (122) is a three-ring buckle.
7. The novel centrifuge drum cleaner according to claim 1 is characterized in that: The mobile cleaning rack (1) further comprises a storage rack (15) horizontally arranged on the rack body (11) for placing items.
8. The novel centrifuge drum cleaner according to claim 7 is characterized in that: The storage rack (15) is provided with a plurality of through holes (16).
9. The novel centrifuge drum cleaner according to claim 8, characterized in that: The material of the storage rack (15) is stainless steel or alloy steel.
10. The novel centrifuge drum cleaner according to claim 1, characterized in that: The collecting tank (25) is provided with a discharge port (26), and the frame (11) is also provided with a handlebar (17).