Powder spraying device for processing charging pile shell

By designing a powder spraying device with a chain conveyor belt and a powder spraying preheating mechanism, the problem of powder not being able to quickly melt and adhere to the surface of the charging pile shell is solved, the uniformity and stability of the coating are achieved, and the quality and appearance of the charging pile shell is improved.

CN223249616UActive Publication Date: 2025-08-22MIANYANG HIGH-TECH ZONE HENGAO ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421976918.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-22
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the use of the existing charging pile shell powder spraying device, the powder cannot melt and adhere quickly, resulting in uneven coating thickness and poor adhesion, which affects the quality and aesthetics of the shell.

Method used

A powder spraying device including a chain conveyor belt, processing fixing mechanism, powder spraying preheating mechanism and airflow surround mechanism is designed. The workpiece is uniformly preheated through the preheating box and heating pipe, and combined with the airflow surround mechanism to ensure uniform airflow temperature, prevent local overheating or cold spots, and achieve all-round preheating.

Benefits of technology

It improves the adhesion of the powder and the uniformity of the coating, avoids coating quality problems, ensures the stability and efficiency of the powder spraying treatment, and improves the protective performance and aesthetics of the charging pile shell.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging pile processing, in particular to a powder spraying device for processing a charging pile shell, which comprises a chain conveying belt, a conveying rod, a processing fixing mechanism, a powder spraying preheating mechanism and an airflow surrounding mechanism, a plurality of evenly-distributed conveying rods are fixedly connected to the chain conveying belt, the bottom ends of the conveying rods are connected with a machining fixing mechanism for fixing workpieces, a preheating powder spraying mechanism is arranged on the chain conveying belt, and the preheating powder spraying mechanism comprises a preheating box and a heating pipe. According to the utility model, the preheating powder spraying mechanism ensures that a workpiece is fully and uniformly preheated before entering a powder spraying procedure, so that the adhesive force of powder and the uniformity of a coating are effectively improved, and the problem of coating quality caused by local overheating or insufficiency is avoided; and hot air can uniformly surround the workpiece, so that all-directional preheating is realized, and local overheating or cold spots are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging pile processing, in particular to a powder spraying device for processing a charging pile shell. Background Art

[0002] With the increasing popularity of electric vehicles, the demand for charging piles is increasing, and the production of charging pile shells has become more important. Charging pile shells usually need to be powder-coated to improve their corrosion resistance and aesthetics.

[0003] However, there are some problems with the existing powder spraying device during use. Due to the low surface temperature of the shell, the powder cannot melt and adhere quickly when it contacts the shell surface, resulting in uneven coating thickness and poor adhesion of the powder, affecting the quality of the charging pile shell. The coating is easy to fall off or bubble, affecting the appearance and protective performance of the shell.

[0004] Therefore, it is necessary to provide a new powder spraying device for processing charging pile shells to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a powder spraying device for processing the shell of a charging pile.

[0006] The powder spraying device for processing the charging pile shell provided by the utility model comprises: a chain conveyor belt, a conveyor rod, a processing fixing mechanism, a powder spraying preheating mechanism, an airflow surrounding mechanism and a powder spraying chamber, wherein the chain conveyor belt is fixedly connected to a plurality of evenly distributed conveyor rods, the bottom end of the conveyor rod is connected to a processing fixing mechanism for fixing the workpiece, the chain conveyor belt is provided with a preheating powder spraying mechanism, the preheating powder spraying mechanism comprises a preheating box and a heating pipe, transparent movable grooves are provided on both sides of the preheating box, the chain conveyor belt is arranged to pass through the movable groove, and a plurality of evenly distributed heating pipes are fixedly installed on the inner walls of both sides of the preheating box, the front and rear end surfaces of the preheating box are provided with airflow surrounding mechanisms, and the rear end of the preheating box is provided with a powder spraying chamber.

[0007] Preferably, the processing fixing mechanism includes a top plate, a bottom plate, a vertical rod, a slider, a clamping plate and a spring, the bottom end of the conveying rod is fixedly connected to the top plate, the bottom end of the top plate is fixedly connected to the bottom plate through the vertical rod, and the outer surface of the vertical rod is slidably connected to two sliders, and two springs are strung on the outer side of the vertical rod, the two ends of the spring at the upper end are respectively connected to the top plate and the slider above, the two ends of the spring at the lower end are respectively connected to the bottom plate and the slider below, and the outer surface of the slider is fixedly connected to the clamping plate.

[0008] Preferably, the air circulation mechanism includes a slide rail and a fan, the front and rear end faces of the preheating box are fixedly connected to two slide rails distributed up and down, the outer surface of the slide rail is fixedly connected to the fan, and the front and rear end faces of the preheating box are provided with multiple evenly distributed circulation grooves.

[0009] Preferably, a matching dustproof net is fixedly installed in the circulation groove.

[0010] Preferably, a shielding plate is slidably connected between the upper and lower slide rails on the same side.

[0011] Preferably, a handle is fixedly connected to the outer end surface of the shielding plate.

[0012] Preferably, an anti-slip groove is provided on the inner end surface of the clamping plate.

[0013] Compared with the related art, the powder spraying device for processing the charging pile shell provided by the present invention has the following beneficial effects:

[0014] 1. The utility model can be flexibly adjusted according to different models and sizes of workpieces through the processing fixing mechanism, and has strong adaptability. The slider is slidably connected to the vertical rod, and the clamping plate provides clamping force through the spring to ensure that the workpiece will not loosen or displace during the fixing process, thereby improving the stability and uniformity of the processing process. The anti-slip groove design increases the friction force, ensuring the stability and safety of the workpiece during the processing and preventing the workpiece from sliding.

[0015] 2. The utility model ensures that the workpiece is fully and evenly preheated before entering the powder spraying process through the preheating powder spraying mechanism, effectively improving the adhesion of the powder and the uniformity of the coating, avoiding coating quality problems caused by local overheating or insufficient coating, and the airflow surrounding mechanism uses a combination of fans and slide rails to enable hot air to evenly surround the workpiece, achieving all-round preheating and avoiding local overheating or cold spots. After the fan blows external air into the preheating box, the airflow is fully mixed with the hot air in the preheating box through the filtration and diversion design of the circulation slot and the dustproof net, ensuring that the airflow temperature entering the preheating box is more uniform. The dustproof net not only filters dust, but also plays a role in diversion and airflow homogenization to ensure uniform airflow temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a preferred embodiment of the powder spraying device for processing the charging pile shell provided by the utility model;

[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the enlarged area A in the middle;

[0018] Numbers in the figure: 1. Chain conveyor; 2. Conveyor rod; 3. Top plate; 4. Spring; 5. Slider; 6. Vertical rod; 7. Clamping plate; 8. Bottom plate; 9. Preheating box; 10. Heating tube; 11. Moving trough; 12. Handle; 13. Shielding plate; 14. Fan; 15. Slide rail; 16. Dust net; 17. Circulation trough; 18. Powder spraying room. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0021] See also Figures 1 to 2 The embodiment of the utility model provides a powder spraying device for processing the charging pile shell, which includes: a chain conveyor belt 1, a conveying rod 2, a processing and fixing mechanism, a powder spraying preheating mechanism, an airflow surrounding mechanism and a powder spraying chamber.

[0022] Please refer to Figure 1 As shown, the chain conveyor 1 is fixedly connected with a plurality of evenly distributed conveying rods 2, so that continuous conveying of workpieces can be realized and production efficiency can be improved. The bottom end of the conveying rod 2 is connected with a processing fixing mechanism for fixing the workpiece, and the processing fixing mechanism includes a top plate 3, a bottom plate 8, a vertical rod 6, a slider 5, a clamping plate 7 and a spring 4. The bottom end of the conveying rod 2 is fixedly connected with the top plate 3, and the bottom end of the top plate 3 is fixedly connected with the bottom plate 8 through the vertical rod 6, and the outer surface of the vertical rod 6 is slidably connected with two sliders 5, and two springs 4 are strung on the outer side of the vertical rod 6, and the two ends of the spring 4 at the upper end are respectively connected to the top plate 3 and the upper slider 5, and the two ends of the spring 4 at the lower end are respectively connected to the bottom plate 8 and the lower slider 5, and the outer surface of the slider 5 is fixedly connected with a clamping plate 7, and the inner end surface of the clamping plate 7 is provided with an anti-slip groove.

[0023] It should be noted that the processing and fixing mechanism can be flexibly adjusted according to the different models and sizes of the workpiece, and has strong adaptability. The slider 5 is slidably connected to the vertical rod 6, and the clamping plate 7 provides clamping force through the spring 4 to ensure that the workpiece will not loosen or displace during the fixing process, thereby improving the stability and uniformity of the processing process. The anti-slip groove design increases the friction force to ensure the stability and safety of the workpiece during the processing and prevent the workpiece from sliding.

[0024] When in use, place the workpiece between the top plate 3 and the bottom plate 8 of the processing fixing mechanism, ensuring that the workpiece is located in the middle of the clamping plate 7. After the workpiece is placed, the spring 4 on the vertical rod 6 will automatically apply force to move the clamping plate 7 to achieve the effect of clamping the workpiece.

[0025] Please refer to Figure 1 As shown, the chain conveyor 1 is provided with a preheating powder spraying mechanism, which includes a preheating box 9 and a heating pipe 10. Transparent movable grooves 11 are opened on both sides of the preheating box 9, and the chain conveyor 1 is arranged through the movable groove 11. A plurality of evenly distributed heating pipes 10 are fixedly installed on the inner walls of both sides of the preheating box 9. A powder spraying chamber 18 is provided at the rear end of the preheating box 9. In the powder spraying chamber 18, the workpiece can be sprayed manually or automatically. This processing method has been widely used in the existing technology and will not be described in detail here.

[0026] It should be noted that the multiple heating tubes 10 evenly distributed on the inner wall of the preheating box 9 can ensure that the workpiece is fully and evenly preheated before entering the powder spraying process, effectively improving the adhesion of the powder and the uniformity of the coating, and avoiding coating quality problems caused by local overheating or insufficient heating.

[0027] Please refer to Figure 1 and Figure 2 As shown, the front and rear end faces of the preheating box 9 are both provided with an airflow surrounding mechanism, and the airflow circulation mechanism includes a slide rail 15 and a fan 14. The front and rear end faces of the preheating box 9 are fixedly connected to two upper and lower distributed slide rails 15, and the outer surface of the slide rail 15 is fixedly connected to the fan 14. The front and rear end faces of the preheating box 9 are both provided with a plurality of evenly distributed circulation grooves 17, and a matching dustproof net 16 is fixedly installed in the circulation groove 17. A baffle 13 is slidably connected between the upper and lower slide rails 15 on the same side, and the outer end surface of the baffle 13 is fixedly connected to the handle 12.

[0028] It should be noted that: the airflow surrounding mechanism uses the combination of the fan 14 and the slide rail 15 to enable the hot air to evenly surround the workpiece, achieve all-round preheating, and avoid local overheating or cold spots. After the fan 14 blows the external air into the preheating box 9, the airflow is fully mixed with the hot air in the preheating box 9 through the filtration and diversion design of the circulation groove 17 and the dustproof net 16, ensuring that the airflow temperature entering the preheating box is more uniform. The dustproof net 16 not only filters dust, but also plays a role in diversion and airflow homogenization to ensure that the airflow temperature is uniform.

[0029] The baffle 13 between the slide rails 15 can be flexibly adjusted according to the preheating requirements of different workpieces. By pushing and pulling the handle 12 to change the position of the baffle 13, part of the flow slot 17 can be selectively blocked to control the flow and direction of the airflow, improve the controllability of the preheating effect, and avoid uneven heating and cooling. Through uniform preheating, the workpiece surface reaches the ideal powder spraying temperature, and the powder coating can melt and adhere better during powder spraying to form a uniform coating, thereby improving the powder spraying quality and the durability of the coating.

[0030] The working principle of the powder spraying device for processing the charging pile shell provided by the utility model is as follows:

[0031] 1. Workpiece fixing and transportation:

[0032] The workpiece is fixed by a processing fixing mechanism, and the spring 4 provides an automatic adjustment force to ensure that workpieces of different sizes can be firmly clamped and moved along with the chain conveyor 1;

[0033] 2. Preheat treatment:

[0034] After the workpiece is fixed, it enters the preheating box 9. A plurality of heating tubes 10 are evenly distributed on the inner wall of the preheating box. The air in the preheating box is heated by the heating tubes 10 to ensure that a uniform high temperature environment is maintained in the box.

[0035] 3. Airflow adjustment:

[0036] The front and rear ends of the preheating box are equipped with airflow surround mechanisms. The slide rails 15 and the shielding plate 13 can flexibly adjust the flow rate and direction of the airflow according to specific needs. By adjusting the position of the shielding plate, the airflow distribution is controlled to ensure the uniformity and stability of the airflow in the preheating box.

[0037] 4. Powder spraying:

[0038] The evenly preheated workpiece enters the powder spraying area under the drive of the chain conveyor 1. The even preheating enables the powder coating to melt and adhere quickly when it contacts the workpiece surface, forming a uniform coating, thereby improving the powder spraying effect and the durability of the coating.

[0039] In summary, the utility model realizes continuous transportation and stable fixation of the workpiece through the chain conveyor 1 and the processing fixing mechanism, realizes uniform preheating of the workpiece through the powder spraying preheating mechanism and the air flow surrounding mechanism, and ensures high quality and high efficiency of the powder spraying process.

[0040] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0041] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A powder spraying device for processing a charging pile shell, characterized in that: include: Chain conveyor (1); Conveying rods (2), wherein a plurality of evenly distributed conveying rods (2) are fixedly connected to the chain conveyor belt (1); A processing fixing mechanism, wherein the bottom end of the conveying rod (2) is connected to a processing fixing mechanism for fixing the workpiece; A powder spraying preheating mechanism, wherein the chain conveyor (1) is provided with a preheating powder spraying mechanism, the preheating powder spraying mechanism comprising a preheating box (9) and a heating pipe (10), transparent movable grooves (11) are provided on both sides of the preheating box (9), the chain conveyor (1) is arranged through the movable grooves (11), and a plurality of uniformly distributed heating pipes (10) are fixedly installed on the inner walls of both sides of the preheating box (9); An airflow surrounding mechanism, wherein the front and rear end surfaces of the preheating box (9) are both provided with an airflow surrounding mechanism; A powder spraying chamber (18) is provided at the rear end of the preheating box (9).

2. The powder spraying device for processing the charging pile shell according to claim 1, characterized in that: The processing fixing mechanism comprises a top plate (3), a bottom plate (8), a vertical rod (6), a slider (5), a clamping plate (7) and a spring (4); the bottom end of the conveying rod (2) is fixedly connected to the top plate (3); the bottom end of the top plate (3) is fixedly connected to the bottom plate (8) through the vertical rod (6); the outer surface of the vertical rod (6) is slidably connected to two sliders (5); and two springs (4) are strung on the outer side of the vertical rod (6); the two ends of the spring (4) at the upper end are respectively connected to the top plate (3) and the slider (5) above; the two ends of the spring (4) at the lower end are respectively connected to the bottom plate (8) and the slider (5) below; and the outer surface of the slider (5) is fixedly connected to the clamping plate (7).

3. The powder spraying device for processing the charging pile shell according to claim 1, characterized in that: The airflow circulation mechanism comprises a slide rail (15) and a fan (14); the front and rear end surfaces of the preheating box (9) are fixedly connected to two slide rails (15) distributed up and down; the outer surface of the slide rail (15) is fixedly connected to the fan (14); and the front and rear end surfaces of the preheating box (9) are both provided with a plurality of evenly distributed circulation grooves (17).

4. The powder spraying device for processing the charging pile shell according to claim 3, characterized in that: A matching dustproof net (16) is fixedly installed in the circulation groove (17).

5. The powder spraying device for processing the charging pile shell according to claim 3, characterized in that: A shielding plate (13) is slidably connected between the upper and lower slide rails (15) on the same side.

6. The powder spraying device for processing the charging pile shell according to claim 5, characterized in that: The outer end surface of the shielding plate (13) is fixedly connected with a handle (12).

7. The powder spraying device for processing the charging pile shell according to claim 1, characterized in that: The inner end surface of the clamping plate (7) is provided with an anti-slip groove.