Feeding correction mechanism for spring machine

By introducing auxiliary components and cleaning components into the spring machine feed correction mechanism, the shutdown problem during correction wheel damage and the incomplete cleaning of impurities is solved, and rapid replacement and efficient cleaning are achieved, which improves production efficiency and wire quality.

CN223249975UActive Publication Date: 2025-08-22HUIZHOU JIATIAN TECH CO LTD
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Patent Information

Application Number
CN202422442455.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-22
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing spring machine feed correction mechanism needs to be stopped and replaced when the correction wheel is damaged, which affects the production continuity and the cleaning brush cannot completely remove wire impurities.

Method used

A feed correction mechanism including auxiliary components and cleaning components is designed. The auxiliary components temporarily fix the steel wire through the auxiliary wheel, the cleaning components clean up impurities through rotating brushes, and the motor drive screw and gear transmission realizes rapid replacement and cleaning of the extrusion wheel.

Benefits of technology

It realizes rapid replacement of the extrusion wheel without shutting down, ensures production continuity, and effectively removes impurities on the surface of the steel wire, improving work efficiency and cleanliness of the steel wire.

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Abstract

The utility model relates to the technical field of spring machines, in particular to a feeding correction mechanism for a spring machine. A feeding correction mechanism for a spring machine comprises an installation shell, sliding rails, sliding blocks a and the like, the four sliding rails are fixedly connected to the inner wall of a rear side panel of the installation shell from left to right at intervals, and the two sliding blocks a are arranged on the two sliding rails located on the outer side in a sliding mode. By arranging the auxiliary wheel, when the extrusion wheel needs to be replaced or maintained, the auxiliary wheel can rapidly and temporarily extrude and fix a steel wire, it is ensured that the steel wire is kept stable in the replacement process, in this way, workers can complete replacement work of the extrusion wheel under the condition that the production process is not interrupted, and therefore the working efficiency is ensured, and meanwhile the production efficiency is improved. And by arranging a rotating brush, a motor c drives the rotating brush to rotate through cooperation of a gear and a gear ring, so that the surface of the steel wire is brushed, stubborn impurities are cleaned, and the surface of the steel wire is cleaner.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring machines, in particular to a feed correction mechanism for a spring machine. Background Art

[0002] A spring machine usually refers to mechanical equipment for producing springs. A correction device is installed at the feeding position on the spring machine. When the steel wire passes through the correction device during the feeding process, the steel wire is corrected. Patent announcement number CN220760857U discloses a feeding correction mechanism for a spring machine. Through the designed connection mechanism, the worn arc ring part on the correction wheel can be replaced separately during use, reducing replacement costs. Other parts on the correction wheel can also be reused, reducing material waste, facilitating replacement, and improving the use effect.

[0003] However, the above solution still has some shortcomings. Specifically, when the straightening wheel is damaged, the machine needs to be stopped for replacement, otherwise it will cause uneven force on the steel wire, which will lead to deformation problems. In addition, the existing design only relies on a fixed cleaning brush to remove impurities attached to the steel wire, which may not be able to completely remove all impurities. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings in the prior art, the utility model provides a feed correction mechanism for a spring machine.

[0005] The technical solution is: a feed correction mechanism for a spring machine, including a mounting shell, a slide rail, a slider a, a bidirectional screw rod a, a motor a, a rotating shaft a, a fixed disk, an extrusion wheel and a limit disk. Four slide rails are fixedly connected to the inner wall of the rear panel of the mounting shell from left to right in an interval manner. Two sliders a are slidably provided on the two outer slide rails. A bidirectional screw rod a is rotatably connected to the position near the two outer slide rails between the upper and lower side panels of the mounting shell. The two bidirectional screw rods a pass through the adjacent sliders a and are respectively threaded with them. Two motors are installed on the top of the mounting shell. a, the output shaft ends of the two motors a are fixedly connected to the upper ends of the two bidirectional screw rods a respectively, the four sliders a are embedded with a rotating shaft a, the four rotating shafts a are fixedly connected to a fixed disk near the adjacent sliders a, and the four rotating shafts a are detachably slidingly provided with extrusion wheels, the front parts of the four rotating shafts a are provided with threads, and are respectively connected to the limit disks through the threads, and also include auxiliary components and cleaning components, the two inner slide rails are provided with auxiliary components for assisting in extruding the steel wire, and a cleaning component for cleaning the surface of the steel wire is provided on the right side of the installation shell.

[0006] As a further preferred solution, the auxiliary component includes a slider b, a bidirectional screw rod b, a motor b, a rotating shaft b and an auxiliary wheel. Two sliders b are slidably provided on the two inner slide rails. The bidirectional screw rods b are rotatably connected at the position close to the two inner slide rails between the upper and lower side panels of the installation shell. The two bidirectional screw rods b pass through the adjacent sliders b and are respectively threaded with them. Two motors b are installed on the top of the installation shell. The output shaft ends of the two motors b are respectively fixedly connected to the upper ends of the two bidirectional screw rods b. The four sliders b are all embedded with rotating shafts b, and the four rotating shafts b are all fixedly connected with auxiliary wheels.

[0007] As a further preferred solution, the cleaning assembly includes a mounting plate, a fixed brush, a fixed sleeve, a rotating brush, a gear ring, a motor C and a gear. The mounting plate is fixedly connected to the right side of the mounting shell, the fixed brush is fixedly connected to the right side of the mounting plate, the fixed sleeve is fixedly connected to the left side of the mounting plate, the rotating brush is rotatably connected in the fixed sleeve, the rotating brush is fixedly connected to the gear ring, the motor C is mounted on the fixed sleeve, the output shaft end of the motor C is fixedly connected to the gear, and the gear and the gear ring are meshed with each other.

[0008] As a further preferred solution, a rotating plate is further included, and the rotating plate is rotatably connected to the front side of the top of the mounting shell.

[0009] As a further preferred solution, it also includes a mounting block, a limit rod and a reset spring. The mounting block is fixedly connected to the right side of the top of the mounting shell, and a limit rod is slidingly provided on the upper part of the mounting block. A reset spring is connected between the limit rod and the mounting block.

[0010] As a further preferred solution, a protective shell is also included, and the top of the installation shell is fixedly connected to the protective shell.

[0011] The utility model has the following advantages: by arranging the auxiliary wheel, when the extrusion wheel needs to be replaced or maintained, the auxiliary wheel can quickly temporarily extrude and fix the steel wire, ensuring that the steel wire remains stable during the replacement process. In this way, the staff can complete the replacement of the extrusion wheel without interrupting the production process, thereby ensuring work efficiency. At the same time, by arranging the rotating brush, the motor C drives the rotating brush to rotate through the cooperation of the gear and the gear ring, thereby brushing the surface of the steel wire and cleaning stubborn impurities, making the surface of the steel wire cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the extrusion wheel and the limiting plate of the utility model.

[0014] Figure 3It is a schematic diagram of the three-dimensional structure of the bidirectional screw rod, slider a and rotating shaft a of the utility model.

[0015] Figure 4 It is a three-dimensional structural diagram of the rotating brush, gear ring and gear of the utility model.

[0016] Among them: 1-mounting shell, 2-slide rail, 3-slider a, 4-bidirectional screw a, 5-motor a, 6-rotating shaft a, 61-fixed disk, 62-extrusion wheel, 63-limiting disk, 71-slider b, 72-bidirectional screw b, 73-motor b, 74-rotating shaft b, 75-auxiliary wheel, 8-mounting plate, 81-fixed brush, 82-fixing sleeve, 83-rotating brush, 84-gear ring, 85-motor c, 86-gear, 9-rotating plate, 10-mounting block, 11-limiting rod, 12-reset spring, 13-protective shell. DETAILED DESCRIPTION

[0017] The following further describes the technical solution with reference to specific embodiments. It should be noted that terms such as "up," "down," "left," and "right" used herein to indicate directions refer only to the positions of the structures depicted in the corresponding drawings. Component numbers, such as "first" and "second," are used solely to distinguish the components being described and do not convey any sequential or technical meaning. References to "connected" and "coupled" in this application, unless otherwise specified, include both direct and indirect connections (couplings).

[0018] Example: A feed correction mechanism for a spring machine, such as Figure 1-Figure 4As shown, it includes an installation shell 1, a slide rail 2, a slider a3, a bidirectional screw rod a4, a motor a5, a rotating shaft a6, a fixed plate 61, an extrusion wheel 62 and a limit plate 63. The installation shell 1 is a square shell with an opening on the front side, and grooves are provided on the left and right side panels to facilitate the steel wire to pass through the installation shell 1 from right to left. Four slide rails 2 are welded and fixed on the inner wall of the rear side panel of the installation shell 1 from left to right. Two sliders a3 are slidably provided on the two slide rails 2 on the outside. A bidirectional screw rod a4 is rotatably connected to the position near the two outer slide rails 2 between the upper and lower side panels of the installation shell 1. The two bidirectional screw rods a4 pass through the adjacent sliders a3 and are respectively threaded with them. The top of the installation shell 1 is fixed by Two motors a5 are installed with bolts, and the output shaft ends of the two motors a5 are fixedly connected to the upper ends of the two bidirectional screw rods a4 respectively. The four sliders a3 are all embedded with rotating shafts a6, and the four rotating shafts a6 are welded and fixed with fixed plates 61 near the positions of adjacent sliders a3. The four rotating shafts a6 are detachably slidingly provided with extrusion wheels 62. The front parts of the four rotating shafts a6 are all provided with threads, and are respectively connected with limit plates 63 through the threads. The limit plates 63 are used to limit and fix the extrusion wheels 62. Auxiliary components and cleaning components are also included. Auxiliary components for assisting in extruding the steel wire are provided on the two inner slide rails 2, and a cleaning component for cleaning the surface of the steel wire is provided on the right side of the installation shell 1.

[0019] like Figure 2 and Figure 3 As shown, the auxiliary component includes a slider b71, a bidirectional screw rod b72, a motor b73, a rotating shaft b74 and an auxiliary wheel 75. Two sliders b71 are slidably provided on the two inner slide rails 2. The positions between the upper and lower side panels of the mounting shell 1, which are located close to the two inner slide rails 2, are rotatably connected with the bidirectional screw rods b72. The two bidirectional screw rods b72 pass through the adjacent sliders b71 and are respectively threaded with them. Two motors b73 are installed on the top of the mounting shell 1 by bolts. The output shaft ends of the two motors b73 are respectively fixedly connected to the upper ends of the two bidirectional screw rods b72. The four sliders b71 are all embedded with rotating shafts b74, and the four rotating shafts b74 are all fixedly connected to the auxiliary wheels 75.

[0020] like Figure 2 and Figure 4As shown, the cleaning assembly includes a mounting plate 8, a fixed brush 81, a fixed sleeve 82, a rotating brush 83, a gear ring 84, a motor c85 and a gear 86. The mounting plate 8 is welded and fixed to the right side of the mounting shell 1, the fixed brush 81 is welded and fixed to the right part of the mounting plate 8, and the fixed sleeve 82 is welded and fixed to the left part of the mounting plate 8. The rotating brush 83 is rotatably connected in the fixed sleeve 82, and the gear ring 84 is welded and fixed on the rotating brush 83. The motor c85 is installed on the fixed sleeve 82 by bolts, and the output shaft end of the motor c85 is fixedly connected to the gear 86, and the gear 86 and the gear ring 84 are meshed with each other.

[0021] First, the staff passes the steel wire from right to left in sequence through the fixed brush 81, the rotating brush 83 and the mounting shell 1, and finally connects it to the spring machine on the left. Then, the two motors a5 are started, and the two motors a5 respectively drive the two bidirectional screw rods a4 to rotate, thereby driving the extrusion wheels 62 on the adjacent sliders a3 to approach each other, thereby performing preliminary extrusion correction on the passed steel wire. When the spring machine starts working, it will pull the steel wire to the left. During this process, the extrusion wheel 62 continues to correct the steel wire to ensure its straightness. At the same time, the staff starts the motor c85, and the motor c85 drives the rotating brush 83 to rotate through the meshing transmission of the gear 86 and the gear ring 84, brushing and cleaning the surface of the steel wire. When the steel wire passes through the fixed brush 81 and the rotating brush 83, the fixed brush 81 first sweeps off the loose impurities attached to the surface of the steel wire, and then the rotating brush 83 further cleans the more stubborn impurities attached to the surface of the steel wire, thereby making the surface of the steel wire cleaner. If it is necessary to replace the extrusion wheel 62 on the left, the staff first starts the motor b73 on the left. The motor b73 drives the bidirectional screw rod b72 to rotate, so that the two sliders b71 on the left are close to each other, and then drives the two auxiliary wheels 75 to approach each other and temporarily squeeze and fix the steel wire. At this time, the motor a5 on the left can be started and reversed to drive the two extrusion wheels 62 away from each other to make room for the replacement operation. In this way, the staff can replace the extrusion wheel 62 without stopping the machine, thereby ensuring work efficiency. Similarly, when it is necessary to replace the extrusion wheel 62 on the right, it is only necessary to start the motor b73 on the right first to make the two auxiliary wheels 75 on the right squeeze and fix the steel wire, and then perform the corresponding replacement operation.

[0022] like Figure 1 As shown, a rotating plate 9 is also included, and the rotating plate 9 is rotatably connected to the front side of the top of the installation shell 1.

[0023] By providing the rotating plate 9, the front side of the mounting shell 1 can be shielded, thereby protecting key components such as the extrusion wheel 62 and the bidirectional screw rod a4 in the internal space enclosed by the mounting shell 1 and the rotating plate 9, avoiding them from being directly affected by adverse external factors such as dust or accidental collisions, thereby extending their service life and reducing the risk of damage.

[0024] like Figure 3 As shown, it also includes a mounting block 10, a limiting rod 11 and a return spring 12. The mounting block 10 is welded and fixed on the right side of the top of the mounting shell 1. The limiting rod 11 is slidably provided on the upper part of the mounting block 10, and a return spring 12 is connected between the limiting rod 11 and the mounting block 10.

[0025] By setting the mounting block 10, the limit rod 11 and the return spring 12, when it is necessary to maintain the extrusion wheel 62 or install the steel wire, the staff pulls the limit rod 11 to the right. At this time, the return spring 12 is stretched, and then the rotating plate 9 is flipped upward. After releasing the limit rod 11, under the reset action of the return spring 12, the limit rod 11 moves to the left and resets, thereby limiting the rotating plate 9 to the upward flipped state, thereby effectively preventing the rotating plate 9 from suddenly flipping downward due to external factors, thereby improving the safety and convenience of operation.

[0026] like Figure 1 As shown, a protective shell 13 is also included, and the protective shell 13 is fixed to the top of the mounting shell 1 by bolts.

[0027] By providing the protective shell 13, the motor a5 and the motor b73 are protected inside the protective shell 13, reducing damage caused by accidental collision or impact, thereby ensuring the stable operation of the motor a5 and the motor b73 and extending their service life.

[0028] The technical principles of the embodiments of the present invention have been described above in conjunction with specific embodiments. These descriptions are intended solely to explain the principles of the embodiments of the present invention and should not be construed in any way as limiting the scope of protection of the embodiments of the present invention. Based on the explanations herein, those skilled in the art will be able to conceive of other specific implementations of the embodiments of the present invention without inventive effort, and these implementations will fall within the scope of protection of the embodiments of the present invention.

Claims

1. A feed correction mechanism for a spring machine, comprising a mounting housing (1), a slide rail (2), a slider a (3), a bidirectional screw rod a (4), a motor a (5), a rotating shaft a (6), a fixed plate (61), an extrusion wheel (62) and a limit plate (63), four slide rails (2) are fixedly connected to the inner wall of the rear side panel of the mounting housing (1) from left to right in an interval manner, two sliders a (3) are slidably provided on the two outer slide rails (2), and a bidirectional screw rod a (4) is rotatably connected to the position near the two outer slide rails (2) between the upper and lower side panels of the mounting housing (1), and the two bidirectional screw rods a (4) are both The mounting housing (1) is provided with two motors a (5) on the top of the mounting housing (1), and the output shaft ends of the two motors a (5) are fixedly connected to the upper ends of the two bidirectional screw rods a (4) respectively. The four sliders a (3) are all embedded with rotating shafts a (6), and the positions of the four rotating shafts a (6) close to the adjacent sliders a (3) are all fixedly connected with fixed disks (61). The four rotating shafts a (6) are all detachably provided with extrusion wheels (62) on the four rotating shafts a (6), and the front parts of the four rotating shafts a (6) are provided with threads and are respectively connected to limit disks (63) through the threads. The invention is characterized in that: It also includes an auxiliary component and a cleaning component. The two inner slide rails (2) are provided with auxiliary components for assisting in extruding the steel wire, and the right side of the mounting housing (1) is provided with a cleaning component for cleaning the surface of the steel wire.

2. A feed correction mechanism for a spring machine according to claim 1, characterized in that: The auxiliary component includes a slider b (71), a bidirectional screw rod b (72), a motor b (73), a rotating shaft b (74) and an auxiliary wheel (75). Two sliders b (71) are slidably provided on the two inner slide rails (2). The positions between the upper and lower side panels of the mounting shell (1) and close to the two inner slide rails (2) are rotatably connected with the bidirectional screw rods b (72). The two bidirectional screw rods b (72) pass through the adjacent sliders b (71) and are respectively threaded with them. Two motors b (73) are installed on the top of the mounting shell (1). The output shaft ends of the two motors b (73) are respectively fixedly connected to the upper ends of the two bidirectional screw rods b (72). The four sliders b (71) are all embedded with rotating shafts b (74), and the four rotating shafts b (74) are all fixedly connected with auxiliary wheels (75).

3. A feed correction mechanism for a spring machine according to claim 2, characterized in that: The cleaning assembly comprises a mounting plate (8), a fixed brush (81), a fixed sleeve (82), a rotating brush (83), a gear ring (84), a motor C (85) and a gear (86). The right side of the mounting housing (1) is fixedly connected to the mounting plate (8), the right side of the mounting plate (8) is fixedly connected to the fixed brush (81), the left side of the mounting plate (8) is fixedly connected to the fixed sleeve (82), the rotating brush (83) is rotatably connected in the fixed sleeve (82), the rotating brush (83) is fixedly connected to the gear ring (84), the motor C (85) is mounted on the fixed sleeve (82), the output shaft end of the motor C (85) is fixedly connected to the gear (86), and the gear (86) and the gear ring (84) are meshed with each other.

4. A feed correction mechanism for a spring machine according to claim 3, characterized in that: It also includes a rotating plate (9), and the top front side of the mounting shell (1) is rotatably connected to the rotating plate (9).

5. A feed correction mechanism for a spring machine according to claim 4, characterized in that: It also includes a mounting block (10), a limiting rod (11) and a return spring (12), wherein the mounting block (10) is fixedly connected to the right side of the top of the mounting housing (1), a limiting rod (11) is slidably provided on the upper part of the mounting block (10), and a return spring (12) is connected between the limiting rod (11) and the mounting block (10).

6. A feed correction mechanism for a spring machine according to claim 5, characterized in that: A protective shell (13) is also included, and the top of the mounting shell (1) is fixedly connected to the protective shell (13).

Citation Information

Patent Citations

  • Feeding correction mechanism of spring machine

    CN220760857U