Copper-clad aluminum alloy wire cleaning device

By designing a copper-clad aluminum alloy wire cleaning device, using water spray port cleaning and scraping water droplets and sponge to absorb water, the problem of residual dust and water stains after cleaning of the copper-clad aluminum alloy wire is solved, and the cleaning effect and device life are improved.

CN223249980UActive Publication Date: 2025-08-22JIANGXI DANHAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422277532.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

After cleaning of copper-clad aluminum alloy wire, residual dust and water stains on the arc surface affect the cleaning effect, and may fall into the device to cause corrosion, reducing service life.

Method used

A copper-clad aluminum alloy wire cleaning device is designed, including a cleaning box, a wiping box and a sponge structure. It cleanses through the water spray port, scrapes away water droplets and sponge absorbs water, and combines the limit roller to prevent sliding, ensuring the cleaning effect and device life.

Benefits of technology

Effectively remove dust and water stains on the surface of copper-clad aluminum alloy wire, improve cleanliness, prevent corrosion, extend the service life of the device, and reduce waste of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper-clad aluminum alloy wire cleaning device which comprises a bottom plate, a cleaning box is installed on the left side of the top of the bottom plate, a water inlet pipe is connected to the top of the cleaning box, a wire passing pipe penetrates through the interior of the cleaning box, a water spraying opening is formed in the top of the wire passing pipe, and a water leakage opening is formed in the bottom of the cleaning box. A wiping box is installed in the center of the top of the bottom plate, a scraping plate is arranged on the left side in the wiping box, a third water passing pipe is installed at the bottom of the left side of the wiping box, a fixing structure is arranged on the top of the wiping box, and sponge is installed on the right side in the wiping box; and a second water pipe is connected to the bottom of the sponge, when the sponge or the scraper needs to be replaced after long-time use, the upper part of the wiping box is pulled to slide out of the notch, so that internal elements are exposed, replacement is facilitated, and the steps and time required by replacement are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper-clad aluminum alloy wire cleaning, in particular to a copper-clad aluminum alloy wire cleaning device. Background Art

[0002] Copper-clad aluminum alloy wire can be used as a connecting wire within transmission lines and substations. Its resistance to electrical corrosion and electrical conductivity can reduce losses and energy consumption. Due to its light weight and high strength, it can reduce energy consumption and increase linear density. It is suitable for making windings that require light weight, high relative conductivity, and good heat dissipation, especially windings that transmit high-frequency signals, high-frequency transformers, ordinary transformers, inductors, motors, household motors, and electromagnetic wires for micro motors.

[0003] Currently, after cleaning the copper-clad aluminum alloy wire, some dust and water stains will remain on the arc surface of the copper-clad aluminum alloy wire, which in turn affects the cleaning effect of the cleaning structure and the cleanliness of the copper-clad aluminum alloy wire itself. In addition, these water stains will fall into the device, and long-term retention will cause corrosion, thereby reducing the service life.

[0004] Therefore, we propose a copper clad aluminum alloy wire cleaning device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a copper-clad aluminum alloy wire cleaning device to solve the problem raised in the above background technology that some dust and water stains will remain on the arc surface of the copper-clad aluminum alloy wire after cleaning and fall into the device, thereby causing corrosion.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a copper-clad aluminum alloy wire cleaning device, comprising a base plate, a cleaning box is installed on the left side of the top of the base plate, and the top of the cleaning box is connected to a water inlet pipe, a wire pipe runs through the inside of the cleaning box, and a water spray outlet is provided on the top of the wire pipe, a leakage outlet is provided at the bottom of the cleaning box, and the bottom of the leakage outlet is connected to a water collecting tank, and a first water pipe is installed at the bottom of the water collecting tank, a wiping box is installed in the center of the top of the base plate, and a scraper is provided on the left side of the inside of the wiping box, and a third water pipe is installed at the bottom left of the wiping box, a fixed structure is provided on the top of the wiping box, a sponge is installed on the right side of the inside of the wiping box, and the bottom of the sponge is connected to the second water pipe, a winding shaft is installed on the right side of the top of the base plate, and a motor is provided at the bottom of the winding shaft, a limiting roller is provided on the right front side of the top of the base plate, a water collecting box is installed at the bottom of the base plate, and the bottom of the water collecting tank is connected to the water outlet pipe.

[0007] Preferably, the water spray outlets opened on the top of the wire pipe are distributed at equal intervals.

[0008] Preferably, the wiping box is divided into two parts, an upper part and an lower part, and a notch is provided inside the wiping box, and the upper part of the wiping box is movably connected to the lower part through the notch.

[0009] Preferably, the fixing structure includes a spring, a pull rod, a groove and a U-shaped plate. A spring is installed on the outside of the pull rod, and a U-shaped plate is connected to the bottom of the spring. A groove is provided on the top of the wiping box, and the bottom of the pull rod is embedded in the groove. A slide groove is provided on the top of the wiping box, and the U-shaped plate forms a sliding structure with the wiping box through the slide groove.

[0010] Preferably, a pair of limiting rollers are provided on the front side of the winding shaft, and the limiting rollers are staggered.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the copper-clad aluminum alloy wire cleaning device,

[0012] (1) The wire body enters the wiping box through the wire pipe. After entering, the wire body will first pass through the opening opened in the scraper, and the water retained on the surface of the wire body will be filtered out through the opening, so that the water on the surface of the wire body will be basically treated. The outer periphery of the opening is inclined, and the filtered water will flow to the third water pipe through the outer periphery of the inclined opening. The wire body that has undergone basic treatment will then enter the sponge, so that it will further absorb water from the wire body, thereby ensuring that the copper-clad aluminum alloy wire is dry before winding. A second water pipe is installed at the bottom of the sponge, and the water absorbed by the sponge will flow into the water collection tank through the second water pipe for centralized treatment. At this time, the dust and water stains remaining on the arc surface of the copper-clad aluminum alloy wire will be completely removed by the scraper and sponge, thereby improving the cleanliness.

[0013] (2) When the sponge or scraper needs to be replaced after a long period of use, the upper part of the wiping box is pulled to slide out from the groove, thereby exposing the internal components to the outside, making it easier to replace and reducing the steps and time required for replacement.

[0014] (3) By releasing the tension on the pull rod, the spring resets the pull rod, thereby fixing the U-shaped plate, thereby effectively preventing the scraper and sponge from sliding due to the sliding of the copper-clad aluminum alloy wire, thereby avoiding the water droplets left behind due to the sliding of the scraper and sponge, thereby increasing the service life of the wiping box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the side sectional structure of the utility model;

[0018] Figure 4 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0019] Figure 5 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0020] Figure 6 For this utility model Figure 1 Enlarged structural diagram at point C in the middle.

[0021] In the figure: 1. Bottom plate; 2. Cleaning box; 3. Wire pipe; 4. Water outlet pipe; 5. Water spray nozzle; 6. Leakage outlet; 7. Water collecting tank; 8. Water collecting box; 9. First water pipe; 10. Wiping box; 11. Water inlet pipe; 12. Scraper; 13. Fixed structure; 1301. Spring; 1302. Pull rod; 1303. Groove; 1304. U-shaped plate; 14. Sponge; 15. Second water pipe; 16. Third water pipe; 17. Motor; 18. Limiting roller; 19. Reel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-6 The utility model provides a technical solution: a copper-clad aluminum alloy wire cleaning device, comprising a bottom plate 1, a cleaning box 2 is installed on the left side of the top of the bottom plate 1, and the top of the cleaning box 2 is connected to a water inlet pipe 11, a wire pipe 3 is passed through the inside of the cleaning box 2, and a water spray port 5 is opened on the top of the wire pipe 3, a water leakage port 6 is opened at the bottom of the cleaning box 2, and the bottom of the leakage port 6 is connected to a water collection tank 7, and a first water pipe 9 is installed at the bottom of the water collection tank 7, a wiping box 10 is installed in the center of the top of the bottom plate 1, and the wiping box 10 A scraper 12 is provided on the left side of the interior, and a third water pipe 16 is installed at the bottom left side of the wiping box 10, a fixed structure 13 is provided on the top of the wiping box 10, a sponge 14 is installed on the right side of the interior of the wiping box 10, and the bottom of the sponge 14 is connected to the second water pipe 15, a winding shaft 19 is installed on the right side of the top of the bottom plate 1, and a motor 17 is provided at the bottom of the winding shaft 19, a limiting roller 18 is provided on the right front side of the top of the bottom plate 1, a water collecting box 8 is installed at the bottom of the bottom plate 1, and the bottom of the water collecting box 8 is connected to the water outlet pipe 4.

[0024] The water spray ports 5 opened on the top of the wire pipe 3 are distributed at equal intervals. Water is injected into the cleaning box 2 through the water inlet pipe 11, and the water is then sprayed out through the water spray ports 5. Multiple water spray ports 5 can clean the copper-clad aluminum alloy wire multiple times, thereby reducing cleaning dead angles.

[0025] The wiping box 10 is divided into two parts, an upper part and an lower part, and a slot is provided inside the wiping box 10. The upper part of the wiping box 10 is movably connected to the lower part through the slot. When the internal components of the wiping box 10 need to be replaced, the upper part of the wiping box 10 is pulled to slide out of the slot, thereby exposing the internal components to the outside, making replacement easier and reducing the steps and time required for replacement.

[0026] The fixing structure 13 includes a spring 1301, a pull rod 1302, a groove 1303 and a U-shaped plate 1304. The spring 1301 is installed on the periphery of the pull rod 1302, and the bottom of the spring 1301 is connected to the U-shaped plate 1304. The top of the wiping box 10 is provided with a groove 1303, and the bottom of the pull rod 1302 is embedded in the groove 1303. The top of the wiping box 10 is provided with a slide groove, and the U-shaped plate 1304 forms a sliding structure with the wiping box 10 through the slide groove. By pulling the pull rod 1302, the bottom of the pull rod 1302 slides out of the groove 1303, thereby releasing the U-shaped plate 1304 is fixed, and then the U-shaped plate 1304 is slid to the left in the slide groove opened on the top of the wiping box 10, so that the U-shaped plate 1304 moves to the right side of the scraper 12 and the sponge 14, and then the tension on the pull rod 1302 is released, so that the spring 1301 resets the pull rod 1302, so that the U-shaped plate 1304 is fixed, which can effectively prevent the scraper 12 and the sponge 14 from sliding due to the sliding of the copper-clad aluminum alloy wire, thereby avoiding the water droplets left due to the sliding of the scraper 12 and the sponge 14, thereby increasing the service life of the wiping box 10.

[0027] A pair of limiting rollers 18 are provided on the front side of the winding shaft 19, and the limiting rollers 18 are staggered. By clamping the limiting rollers 18, the copper-clad aluminum alloy wire is prevented from being tangled when being wound by the winding shaft 19, thereby improving the winding quality.

[0028] Working principle: When using the copper-clad aluminum alloy wire cleaning device, first, put the copper-clad aluminum alloy wire through the wire tube 3, then pass the copper-clad aluminum alloy wire between the limiting rollers 18, and fix one end of the copper-clad aluminum alloy wire on the winding shaft 19. The limiting rollers 18 are staggered. Through the clamping between the limiting rollers 18, the copper-clad aluminum alloy wire is prevented from being tangled when being wound by the winding shaft 19, thereby improving the winding quality.

[0029] Then, the motor 17 provided at the bottom of the bottom plate 1 is started to reel the winding shaft 19. When the copper-clad aluminum alloy wire enters the cleaning box 2, water is injected into the cleaning box 2 through the water inlet pipe 11. The water is then sprayed out through the water spray port 5, thereby cleaning the copper-clad aluminum alloy wire. The multiple water spray ports 5 can clean the copper-clad aluminum alloy wire multiple times, thereby reducing blind spots in cleaning. The cleaned water enters the water collection tank 7 through the water leakage port 6. The water in the water collection tank 7 then flows into the water collection tank 8 through the first water pipe 9 for recovery.

[0030] Then, after the copper-clad aluminum alloy wire is cleaned, it will enter the wiping box 10 through the wire pipe 3. After the wire body enters, it will first pass through the opening opened in the scraper 12 to filter out the water retained on the surface of the wire body through the opening, so that the water on the surface of the wire body is basically treated, and the outer periphery of the opening is inclined, and the filtered water will flow to the third water pipe 16 through the outer periphery of the inclined opening, and then be recovered to the water collecting box 8 through the third water pipe 16. The wire body that has undergone basic treatment will then enter the sponge 14, so that it will further absorb water from the wire body, thereby ensuring that the copper-clad aluminum alloy wire is dry before winding, and a second water pipe 15 is installed at the bottom of the sponge 14. The water absorbed by the sponge 14 will flow into the water collecting box 8 through the second water pipe 15 for centralized treatment. At this time, the dust and water stains remaining on the arc surface of the copper-clad aluminum alloy wire will be completely removed by the scraper 12 and the sponge 14, thereby improving the cleanliness, and the water in the water collecting box 8 will flow into the recovery structure through the outlet pipe 4, thereby reducing the waste of water resources;

[0031] Finally, when the sponge 14 or the scraper 12 needs to be replaced after a long period of use, first pull the pull rod 1302 in the fixing structure 13 to make the bottom of the pull rod 1302 slide out of the groove 1303, and then slide the U-shaped plate 1304 to the right in the slide groove opened at the top of the wiping box 10, so that the left sides of both ends of the U-shaped plate 1304 no longer fit the scraper 12 and the sponge 14, thereby releasing the fixation of the scraper 12 and the sponge 14. The upper and lower parts of the wiping box 10 are fixed by bolts. First remove the bolts, and then pull the upper part of the wiping box 10 to make it slide out of the groove, so that the internal components are exposed to the outside, which is convenient for replacement and reduces the steps and time required for replacement. In the meantime, after replacing the sponge 14 or the scraper 12, slide the U-shaped plate 1304 to the left in the slide groove, so that the U-shaped plate 1304 moves to the right side of the scraper 12 and the sponge 14, and then release the tension on the pull rod 1302, so that the spring 1301 resets the pull rod 1302, so that the U-shaped plate 1304 is fixed, thereby effectively preventing the scraper 12 and the sponge 14 from sliding due to the sliding of the copper-clad aluminum alloy wire, thereby avoiding the water droplets left due to the sliding of the scraper 12 and the sponge 14, thereby increasing the service life of the wiping box 10, and the contents not described in detail in this manual belong to the existing technology known to professional and technical personnel in this field.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A copper-clad aluminum alloy wire cleaning device, comprising a bottom plate (1), characterized in that: A cleaning box (2) is installed on the left side of the top of the bottom plate (1), and a water inlet pipe (11) is connected to the top of the cleaning box (2). A wire pipe (3) is passed through the inside of the cleaning box (2), and a water spray port (5) is provided on the top of the wire pipe (3). A water leakage port (6) is provided at the bottom of the cleaning box (2), and a water collecting tank (7) is connected to the bottom of the water collecting tank (7), and a first water pipe (9) is installed at the bottom of the water collecting tank (7). A wiping box (10) is installed at the center of the top of the bottom plate (1), and a scraper (12) is provided on the left side of the inside of the wiping box (10), and the wiping box ( 10) A third water pipe (16) is installed at the bottom of the left side, a fixed structure (13) is provided on the top of the wiping box (10), a sponge (14) is installed on the right side inside the wiping box (10), and the bottom of the sponge (14) is connected to the second water pipe (15), a reel (19) is installed on the right side of the top of the bottom plate (1), and a motor (17) is provided at the bottom of the reel (19), a limiting roller (18) is provided on the right front side of the top of the bottom plate (1), a water collecting box (8) is installed at the bottom of the bottom plate (1), and the bottom of the water collecting box (8) is connected to the water outlet pipe (4).

2. The copper-clad aluminum alloy wire cleaning device according to claim 1, characterized in that: The water spray ports (5) provided on the top of the wire pipe (3) are distributed at equal intervals.

3. The copper-clad aluminum alloy wire cleaning device according to claim 1, characterized in that: The wiping box (10) is divided into two parts, an upper part and an lower part, and a notch is provided inside the wiping box (10). The upper part of the wiping box (10) is movably connected to the lower part through the notch.

4. The copper-clad aluminum alloy wire cleaning device according to claim 1, characterized in that: The fixed structure (13) includes a spring (1301), a pull rod (1302), a groove (1303) and a U-shaped plate (1304). The spring (1301) is installed on the periphery of the pull rod (1302), and the bottom of the spring (1301) is connected to the U-shaped plate (1304). The top of the wiping box (10) is provided with a groove (1303), and the bottom of the pull rod (1302) is embedded in the groove (1303). The top of the wiping box (10) is provided with a slide groove, and the U-shaped plate (1304) forms a sliding structure with the wiping box (10) through the slide groove.

5. The copper-clad aluminum alloy wire cleaning device according to claim 1, characterized in that: A pair of limiting rollers (18) are provided on the front side of the reeling shaft (19), and the limiting rollers (18) are arranged in a staggered manner.