Pickling device for granular materials

By designing a pickling device for granular materials, the flip and dispersed cleaning of fine granular materials is achieved, and the problems of low cleaning efficiency and incomplete removal of metal wear chips in the prior art are solved, and the quality of the silicon rod is improved.

CN223250049UActive Publication Date: 2025-08-22四川禾牧机械制造有限公司
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Patent Information

Application Number
CN202421986576.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-22
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

In the prior art, fine particulate materials cannot be effectively flipped and stacked during the pickling process, resulting in low cleaning efficiency and difficulty in completely removing metal wear chips, affecting the quality of the silicon rod.

Method used

A device including a pickling box, a pickling base plate, a pickling conveyor plate, a blocking plate, a pickling liquid spray pipe and a vibration conveyor rack is designed. The turn and dispersed cleaning of particulate materials are achieved through vibration conveying and pickling liquid spraying, and the splitting strip and the shrinking plate are combined to prevent material stacking and improve the cleaning effect.

Benefits of technology

Continuous pickling of fine particulate materials and sufficient removal of metal wear chips is achieved, cleaning efficiency and effect are improved, and the quality of the silicon rod is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pickling device comprises a pickling box, the pickling box is fixedly arranged on a vibration conveying frame, a pickling bottom plate is horizontally and fixedly arranged on the inner wall of the pickling box in a sealed mode, a pickling conveying plate is obliquely and fixedly arranged on the inner wall of the pickling box in a sealed mode, and a feeding port is formed between the pickling bottom plate and the top of the pickling box. A discharging port is formed between the pickling conveying plate and the top of the pickling box, a first pickling solution outlet hole is formed in the pickling bottom plate, a blocking plate is fixedly arranged on the pickling bottom plate in a sealed mode and arranged between the first pickling solution outlet hole and the pickling conveying plate, and a second pickling solution outlet hole is formed in the bottom of the pickling box. And a pickling solution spray pipe matched with the upper end of the pickling conveying plate is arranged on the top of the pickling box. In the pickling process of the fine particle materials in the pickling box, the fine particle materials can be overturned and can be continuously and fully pickled, so that the pickling efficiency is improved, and metal abrasion chips on the fine particle materials can be fully removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle material cleaning, in particular to a pickling device for particle materials. Background Art

[0002] The silicon ingot forming process uses fine-grained material as raw material. Fine-grained material is obtained by refining large-grained material. During the refining process, the large-grained material needs to be crushed in a crushing device. During the crushing process, some of the fine-grained material will adhere to the metal wear debris from the crushing equipment. The metal wear debris will contaminate the fine-grained material. If the metal wear debris is not removed, the silicon ingot will eventually fail. The existing operation method is to place the fine-grained material on a tray and then soak the tray in a pool of acidic solution for a period of time. The fine-grained material on the tray cannot be stacked or turned. This not only reduces work efficiency but also fails to fully remove the metal wear debris on the fine-grained material. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a pickling device for granular materials.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] The pickling device for granular materials comprises a pickling box, a pickling bottom plate, a pickling conveying plate, a baffle plate, a pickling liquid nozzle and a vibrating conveying frame, wherein the pickling box is fixedly arranged on the vibrating conveying frame, the pickling bottom plate is horizontally and sealedly fixedly arranged on the inner wall of the pickling box, the pickling conveying plate is inclined and sealedly fixedly arranged on the inner wall of the pickling box, and the lower end is sealed and fixedly connected to the end of the pickling bottom plate, a material feed port is provided between the pickling bottom plate and the top of the pickling box, a material discharge port is provided between the pickling conveying plate and the top of the pickling box, a first pickling liquid outlet is provided on the pickling bottom plate, the baffle plate is sealed and fixedly arranged on the pickling bottom plate, the baffle plate is arranged between the first pickling liquid outlet and the pickling conveying plate, both ends of the baffle plate are sealed and fixedly connected to the inner wall of the pickling box, a second pickling liquid outlet is provided on the bottom of the pickling box, and the pickling liquid nozzle cooperating with the upper end of the pickling conveying plate is provided on the top of the pickling box.

[0006] Furthermore, a first dividing strip is sealed on the pickling bottom plate, a second dividing strip is sealed and fixedly connected to the first dividing strip on the pickling conveying plate, and the first dividing strip is sealed and fixedly connected to the blocking plate.

[0007] Furthermore, the upper end of the pickling conveyor plate extends to the outside of the pickling box.

[0008] Furthermore, two necking plates are sealed and fixedly provided on both sides of the upper end of the pickling conveying plate. The two necking plates are symmetrically arranged and sealed and fixedly connected to the inner wall of the pickling box.

[0009] Furthermore, a discharge pipe is sealed and fixedly provided on the second pickling liquid outlet hole.

[0010] Furthermore, the vibrating conveying frame includes a vibrating conveying motor, a fixed bracket, a fixed support ear, a buffer seat and a limiting bolt. The vibrating conveying motor is fixedly arranged on the pickling box at an angle. The fixed support ear is fixedly arranged on the pickling box and is connected to the fixed bracket through the limiting bolt. The buffer seat is arranged on the limiting bolt.

[0011] Furthermore, the buffer seat is arranged on the fixing bracket through a height adjustment component, and the lower end of the limiting bolt is arranged on the height adjustment component.

[0012] Furthermore, the height adjustment component includes an upper adjustment plate, a lower adjustment plate and an adjustment bolt, the lower adjustment plate is fixedly arranged on the fixing bracket, the upper adjustment plate is fixed to the lower adjustment plate through the adjustment bolt, and the limit bolt is arranged on the upper adjustment plate.

[0013] Furthermore, the upper adjusting plate and the lower adjusting plate are connected via four groups of adjusting bolts.

[0014] Furthermore, two vibration conveying motors are symmetrically arranged on both sides of the pickling box.

[0015] The beneficial effects of the utility model are:

[0016] 1) In this technology, the fine-grained materials can not only be turned over during the pickling process in the pickling box, but also be continuously and fully pickled, which not only improves the pickling efficiency but also fully removes the metal wear debris on the fine-grained materials.

[0017] 2) In this technology, the first dividing strip and the second dividing strip are provided to separate the granular materials, so that the materials can be better cleaned and transported, and the materials can be prevented from being concentrated and stacked to achieve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional connection structure diagram of the device;

[0019] Figure 2 This is a structural diagram of the connection between the pickling bottom plate and the pickling conveying plate of this device;

[0020] Figure 3This is the internal connection structure diagram of the device;

[0021] Figure 4 It is a three-dimensional connection structure diagram of the height adjustment component;

[0022] In the figure, 1-pickling box, 2-pickling bottom plate, 3-pickling conveying plate, 4-blocking plate, 5-pickling liquid nozzle, 6-feed port, 7-discharge port, 8-first pickling liquid outlet, 9-second pickling liquid outlet, 10-first dividing strip, 11-second dividing strip, 12-neck plate, 13-discharge pipe, 14-vibrating conveying motor, 15-fixed bracket, 16-fixed support ear, 17-buffer seat, 18-limiting bolt, 19-upper adjusting plate, 20-lower adjusting plate, 21-adjusting bolt. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0024] See Figure 1-Figure 4 , the utility model provides a technical solution:

[0025] A pickling device for granular materials, comprising a pickling box 1, a pickling bottom plate 2, a pickling conveying plate 3, a blocking plate 4, a pickling liquid nozzle 5 and a vibrating conveying frame, wherein the pickling box 1 is fixedly arranged on the vibrating conveying frame, the pickling bottom plate 2 is horizontally sealed and fixedly arranged on the inner wall of the pickling box 1, the pickling conveying plate 3 is inclined and sealed and fixedly arranged on the inner wall of the pickling box 1 and the lower end is sealed and fixedly connected to the end of the pickling bottom plate 2, a feed port 6 is provided between the pickling bottom plate 2 and the top of the pickling box 1, and the pickling liquid is fed to the pickling box 1. A discharge port 7 is provided between the pickling conveyor plate 3 and the top of the pickling tank 1. A first pickling liquid outlet hole 8 is provided on the pickling bottom plate 2. A baffle plate 4 is sealed and fixedly installed on the pickling bottom plate 2. The baffle plate 4 is positioned between the first pickling liquid outlet hole 8 and the pickling conveyor plate 3. Both ends of the baffle plate 4 are sealed and fixedly connected to the inner wall of the pickling tank 1. A second pickling liquid outlet hole 9 is provided on the bottom of the pickling tank 1. A pickling liquid nozzle 5 is provided on the top of the pickling tank 1, which cooperates with the upper end of the pickling conveyor plate 3. The upper end of the pickling conveyor plate 3 extends to the outside of the pickling tank 1. A discharge pipe 13 is sealed and fixedly installed on the second pickling liquid outlet hole 9. Within the pickling tank 1, a cleaning pool is formed by the pickling bottom plate 2, pickling conveyor plate 3, and baffle plate 4. Granular material enters the cleaning pool directly for pickling. The pickled material is then transported to the next device via the pickling conveyor plate 3. The pickling liquid nozzle 5 is conventional and functions to transport and spray the pickling liquid. After flowing over the baffle plate 4, the used pickling liquid enters the bottom of the pickling tank 1 through the first pickling liquid outlet 8 and is then recycled through the second pickling liquid outlet 9 and the discharge pipe 13. A vibrating conveyor frame supports the pickling tank 1, vibrating it and transporting material via the pickling conveyor plate 3. The pickling solution used is conventional.

[0026] In some embodiments, a first dividing strip 10 is sealedly mounted on the pickling bottom plate 2, a second dividing strip 11 is sealedly mounted on the pickling conveying plate 3 and is sealed and fixedly connected to the first dividing strip 10, and the first dividing strip 10 is sealed and fixedly connected to the blocking plate 4. The provision of the first dividing strip 10 and the second dividing strip 11 facilitates better cleaning and conveying of materials, preventing them from being concentrated and stacked, resulting in ineffective cleaning. The first dividing strip 10 and the second dividing strip 11 disperse the materials between adjacent first dividing strips 10, or between the first dividing strip 10 and the inner wall of the pickling tank 1, for thorough cleaning.

[0027] In some embodiments, two necking plates 12 are sealed and fixedly provided on both sides of the upper end of the pickling conveying plate 3. The two necking plates 12 are symmetrically arranged and sealed and fixedly connected to the inner wall of the pickling tank 1. The provision of the necking plates 12 makes the material outlet smaller, so that the material outlet can be extended into the next equipment, reducing the intermediate transportation links.

[0028] In some embodiments, the vibrating conveyor frame includes a vibrating conveyor motor 14, a fixed bracket 15, a fixed lug 16, a buffer seat 17, and a limit bolt 18. The vibrating conveyor motor 14 is fixedly arranged on the pickling box 1 at an angle. The fixed lug 16 is fixedly arranged on the pickling box 1 and connected to the fixed bracket 15 via a limit bolt 18. The buffer seat 17 is sleeved on the limit bolt 18. Two vibrating conveyor motors 14 are symmetrically arranged on both sides of the pickling box 1. The vibrating conveyor motor 14 is a motor in the prior art. Under the action of the vibrating conveyor motor 14, the material is conveyed from the feed port 6 on the pickling box 1 to the discharge port 7. The fixed bracket 15 is used to install the pickling box 1 via the fixed lug 16, the buffer seat 17, and the limit bolt 18. During the operation of the vibrating conveyor motor 14, the buffer seat 17 acts as a buffer to prevent direct collision between the fixed lug 16 and the fixed bracket 15. The effect of the limiting bolt 18 is to limit the moving distance between the fixing lug 16 and the fixing bracket 15, and is used to install the buffer seat 17 and also prevent the buffer seat 17 from falling off. Under the most used condition of the vibration conveying motor 14, the granular material is also turned over during the movement.

[0029] In some embodiments, the cushion seat 17 is mounted on the fixed bracket 15 via a height adjustment component, and the lower end of the limit bolt 18 is mounted on the height adjustment component. The height adjustment component includes an upper adjustment plate 19, a lower adjustment plate 20, and adjustment bolts 21. The lower adjustment plate 20 is fixed to the fixed bracket 15. The upper adjustment plate 19 is fixed to the lower adjustment plate 20 via adjustment bolts 21. The limit bolt 18 is mounted on the upper adjustment plate 19. The upper and lower adjustment plates 19, 20 are connected by four sets of adjustment bolts 21. Among them, the lower adjusting disk 20 is fixed on the upper end of the fixed bracket 15, and four adjusting bolts 21 are arranged between the upper adjusting disk 19 and the lower adjusting disk 20. Under the action of the adjusting bolts 21, the distance between the upper adjusting disk 19 and the lower adjusting disk 20 can be adjusted. Four height adjustment components are arranged between the pickling box 1 and the fixed bracket 15, so that the height of the pickling box 1 can be adjusted. The lower end of the buffer seat 17 is directly placed on the upper adjusting disk 19, and through holes are provided on the fixed support ear 16 and the adjusting disk 19. The limiting bolt 18 can slide in the through holes on the fixed support ear 16 and the adjusting disk 19, and the limiting bolt 18 will not detach from the fixed support ear 16 and the adjusting disk 19.

[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "the other end", "coaxial", "one side", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] In the present invention, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixation", "hinge" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0032] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the concept described herein through the above teachings or techniques or knowledge in the relevant fields. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A pickling device for granular materials, characterized in that: The invention comprises a pickling box (1), a pickling bottom plate (2), a pickling conveying plate (3), a blocking plate (4), a pickling liquid nozzle (5) and a vibrating conveying frame, wherein the pickling box (1) is fixedly arranged on the vibrating conveying frame, the pickling bottom plate (2) is horizontally sealed and fixedly arranged on the inner wall of the pickling box (1), the pickling conveying plate (3) is inclined and sealed and fixedly arranged on the inner wall of the pickling box (1) and the lower end is sealed and fixedly connected to the end of the pickling bottom plate (2), a feed port (6) is arranged between the pickling bottom plate (2) and the top of the pickling box (1), and the pickling conveying plate (3) is connected to the pickling bottom plate (2). A discharge port (7) is provided between the top of the box (1), a first pickling liquid outlet hole (8) is provided on the pickling bottom plate (2), the baffle plate (4) is sealed and fixedly provided on the pickling bottom plate (2), the baffle plate (4) is provided between the first pickling liquid outlet hole (8) and the pickling conveying plate (3), the two ends of the baffle plate (4) are sealed and fixedly connected to the inner wall of the pickling box (1), a second pickling liquid outlet hole (9) is provided on the bottom of the pickling box (1), and the pickling liquid nozzle (5) matched with the upper end of the pickling conveying plate (3) is provided on the top of the pickling box (1).

2. The pickling device for granular materials according to claim 1, characterized in that: A first dividing strip (10) is sealed on the pickling bottom plate (2), a second dividing strip (11) sealed and fixedly connected to the first dividing strip (10) is sealed on the pickling conveying plate (3), and the first dividing strip (10) is sealed and fixedly connected to the blocking plate (4).

3. A pickling device for granular materials according to claim 1 or 2, characterized in that: The upper end of the pickling conveying plate (3) extends to the outside of the pickling box (1).

4. A pickling device for granular materials according to claim 1 or 2, characterized in that: Two necking plates (12) are sealed and fixedly provided on both sides of the upper end of the pickling conveying plate (3); the two necking plates (12) are symmetrically arranged and sealed and fixedly connected to the inner wall of the pickling box (1).

5. A pickling device for granular materials according to claim 1 or 2, characterized in that: A discharge pipe (13) is sealed and fixedly provided on the second pickling liquid outlet hole (9).

6. A pickling device for granular materials according to claim 1 or 2, characterized in that: The vibrating conveying frame comprises a vibrating conveying motor (14), a fixing bracket (15), a fixing lug (16), a buffer seat (17) and a limiting bolt (18); the vibrating conveying motor (14) is fixedly arranged on the pickling box (1) in an inclined manner; the fixing lug (16) is fixedly arranged on the pickling box (1) and connected to the fixing bracket (15) via the limiting bolt (18); and the buffer seat (17) is sleeved on the limiting bolt (18).

7. The pickling device for granular materials according to claim 6, characterized in that: The buffer seat (17) is arranged on the fixed bracket (15) through a height adjustment component, and the lower end of the limiting bolt (18) is arranged on the height adjustment component.

8. The pickling device for granular materials according to claim 7, characterized in that: The height adjustment component comprises an upper adjustment disc (19), a lower adjustment disc (20) and an adjustment bolt (21); the lower adjustment disc (20) is fixedly arranged on the fixing bracket (15); the upper adjustment disc (19) is fixed to the lower adjustment disc (20) via the adjustment bolt (21); and the limit bolt (18) is arranged on the upper adjustment disc (19).

9. The pickling device for granular materials according to claim 8, characterized in that: The upper adjustment disk (19) and the lower adjustment disk (20) are connected via four groups of adjustment bolts (21).

10. The pickling device for granular materials according to claim 6, characterized in that: Two vibration conveying motors (14) are symmetrically arranged on both sides of the pickling box (1).