Aviation film guide piece cleaning table
By designing an aviation film guide cleaning table, using power mechanism and cleaning shaft roller to achieve automated double-side cleaning, the problem of low efficiency of traditional manual cleaning is solved, the cleaning quality and adaptability are improved, and large-scale processing needs are met.
Patent Information
- Application Number
- CN202421864452.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Traditional hand-cleaned aviation films are inefficient, have unstable cleaning effects, and are difficult to meet the needs of large-scale processing.
A aviation film guide cleaning table is designed, using a power mechanism to drive the film movement, combining the cleaning shaft roller and the inspection light source to achieve automatic double-sided cleaning, and adapting to different film widths through telescopic shafts and smart motor controllers, with a modular design for easy maintenance.
It improves cleaning efficiency and quality, reduces the labor intensity of the operator, ensures that the film surface is cleaned without omissions, and meets the needs of large-scale film processing.
Smart Images

Figure CN223250115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film cleaning, and more particularly to an aviation film guide cleaning table. Background Art
[0002] In the field of aviation film processing, film guiding and cleaning are routine and necessary steps to ensure the quality and performance of the film. Traditional film processing methods mainly rely on manual operations, which are not only inefficient but also easily affected by human factors, resulting in unstable cleaning effects. In addition, manual operations are labor-intensive, and long hours of work put a strain on the operator's body, while also increasing the risk of film damage during operation. Manual operations or semi-automated equipment are less efficient when processing large amounts of film and cannot meet the needs of large-scale applications. Due to its special application scenarios and requirements, aviation films usually have wider sizes, which makes it difficult for traditional film processing equipment to meet its special needs. Therefore, there is an urgent need for a dedicated aviation film guide cleaning station. Utility Model Content
[0003] The utility model aims to provide an aviation film guide cleaning table to solve the problems of unstable cleaning effect of existing manual aviation film cleaning and lack of special cleaning equipment.
[0004] To achieve the above objectives, the following technical solutions are adopted.
[0005] An aviation film guide cleaning station, comprising:
[0006] A mounting platform, the mounting platform comprising a mounting base and a mounting stand provided on the mounting base;
[0007] A first lower film guide shaft is provided on one side of the top of the mounting base for mounting the first film shaft;
[0008] A second lower film guide shaft is provided on the other side of the top of the mounting base for mounting a second film shaft;
[0009] A first mounting seat is provided on the mounting stand at a position corresponding to the first lower guide shaft, a first upper guide shaft is provided at the bottom of the first mounting seat, and the first upper guide shaft corresponds to the first lower guide shaft; a second mounting seat is provided on the mounting stand at a position corresponding to the second lower guide shaft, a second upper guide shaft is provided at the bottom of the second mounting seat, and the second upper guide shaft corresponds to the second lower guide shaft; the first mounting seat and / or the second mounting seat are provided with the power mechanism for driving the aerial film to move between the first film shaft and the second film shaft;
[0010] A cleaning roller is provided between the first lower film guide shaft and the second lower film guide shaft for cleaning the aviation film.
[0011] Optionally, an inspection light source is further included, which is arranged on the mounting stand, between the first lower guide shaft and the second lower guide shaft, and located at a downstream position of the cleaning shaft roller, for illuminating the cleaned aviation film.
[0012] Optionally, the cleaning roller includes three rollers close to each other, each roller includes a sticky silicone outer layer, and the aviation film passes through gaps between the rollers and contacts the rollers.
[0013] Optionally, the first lower guide blade shaft, the first upper guide blade shaft, the second lower guide blade shaft and the second upper guide blade shaft are telescopic shafts.
[0014] Optionally, the first mounting seat and the second mounting seat are connected to the mounting stand in an up-and-down sliding manner.
[0015] Optionally, a pluggable limit block is further included, which is used to be set on the sliding track of the first mounting seat and / or the second mounting seat to fix the first mounting seat and / or the second mounting seat.
[0016] Optionally, the first film shaft and the second film shaft respectively include a central shaft sleeve, a first baffle and a second baffle, the first baffle is arranged at the bottom of the central shaft sleeve, and the second baffle is provided with a protrusion, and the protrusion is used to be inserted into the top of the central shaft sleeve.
[0017] Optionally, a switch control button is also included, and the switch control button is used to control the start and stop of the power mechanism.
[0018] Optionally, an intelligent motor controller is also included to control the slow start and stop, speed regulation and timed stop of the power mechanism.
[0019] Optionally, the first lower film guide shaft and / or the second lower film guide shaft is equipped with the power mechanism for driving the aerial film to move between the first film shaft and the second film shaft;
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention's aviation film guide cleaning station is specifically designed for the wide width of aviation film, providing a specialized device that addresses the problem of traditional equipment being unable to meet the special needs of aviation film. Through the provision of a power mechanism, the aviation film is automatically moved between the guide shafts, reducing the need for manual operation and significantly improving the efficiency of the guide and cleaning process. The design of the cleaning shaft rollers allows for double-sided cleaning of the aviation film as it passes through, improving cleaning efficiency and quality and ensuring that every surface of the film is cleaned. The telescopic design of the first lower guide shaft, first upper guide shaft, second lower guide shaft, and second upper guide shaft enables the equipment to accommodate aviation films of varying widths, increasing the equipment's applicability and flexibility.
[0022] The first mounting seat and the second mounting seat are connected to the mounting stand in an up-and-down sliding manner. Combined with the pluggable limit block, the operator can adjust the height according to the actual width of the film and cleaning requirements and fix it in an appropriate position.
[0023] The design of the central sleeve, the first baffle and the second baffle, especially the raised portion of the second baffle, enhances the structural stability of the film shaft, ensuring that the film maintains the correct position and tension during the cleaning process.
[0024] The use of intelligent motor controller provides the power mechanism with slow start and stop, speed adjustment and timed stop functions, making the operation more precise and controllable, and adaptable to different operating conditions.
[0025] The setting of the switch control button allows the operator to conveniently control the start and stop of the power mechanism, thereby improving the safety of operation.
[0026] Check the light source setting to illuminate the aerial film after cleaning to facilitate the operator to check the cleaning effect and ensure the film cleaning quality.
[0027] The equipment's modular design and easily accessible components facilitate maintenance and replacement, reducing maintenance costs and time.
[0028] The automation and intelligent features of the equipment enable it to meet the needs of large-scale film processing, such as the film management of institutions such as the National Library, solving the problem that traditional methods cannot cope with large-scale film processing.
[0029] By reducing manual operations, the operator's labor intensity is reduced and the physical burden that may be caused by long-term work is avoided.
[0030] The automated and intelligent cleaning process reduces the impact of human factors on the cleaning effect and improves the overall quality of film processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1This is a schematic structural diagram of a first side of an embodiment of an aviation film guide cleaning station of the utility model;
[0032] Figure 2 This is a structural schematic diagram of another side of an embodiment of an aviation film guide cleaning station of the utility model;
[0033] Figure 3 This is a schematic structural diagram of an embodiment of an aviation film guide cleaning station of the utility model without the first film shaft and the second film shaft installed;
[0034] Figure 4 This is a schematic structural diagram of a first film shaft and a second film shaft of an embodiment of an aviation film guide cleaning station of the present utility model;
[0035] Among them, 1. Installation platform; 101. Installation base; 102. Installation stand; 2. First lower guide shaft; 3. Second lower guide shaft; 4. First mounting seat; 5. Second mounting seat; 6. First upper guide shaft; 7. Second upper guide shaft; 8. Cleaning roller; 9. Check light source; 10. First film shaft; 11. Second film shaft; 111. Center shaft sleeve; 112. First baffle; 113. Second baffle; 114. Raised portion; 12. Switch control button; 13. Intelligent motor controller. DETAILED DESCRIPTION
[0036] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other.
[0037] The following detailed descriptions are all exemplary descriptions and are intended to provide further details of the present invention. Unless otherwise specified, all technical terms used in this utility model have the same meanings as those commonly understood by those skilled in the art to which this application belongs. The terms used in this utility model are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present utility model.
[0038] like Figure 1-Figure 3 As shown, an aviation film guide cleaning station includes:
[0039] The mounting platform 1 includes a mounting base 101 and a mounting stand 102 provided on the mounting base 101;
[0040] A first lower film guide shaft 2 is provided on one side of the top of the mounting base 101 for mounting the first film shaft 10;
[0041] A second lower film guide shaft 3 is provided on the other side of the top of the mounting base 101 for mounting the second film shaft 11;
[0042] A first mounting seat 4 is provided on the mounting stand 102 at a position corresponding to the first lower guide shaft 2. A first upper guide shaft 6 is provided at the bottom of the first mounting seat 4, and the first upper guide shaft 6 corresponds to the first lower guide shaft 2. A second mounting seat 5 is provided on the mounting stand 102 at a position corresponding to the second lower guide shaft 3. A second upper guide shaft 7 is provided at the bottom of the second mounting seat 5, and the second upper guide shaft 7 corresponds to the second lower guide shaft 3. A power mechanism is provided on the first mounting seat 4 and / or the second mounting seat 5 for driving the aerial film to move between the first film shaft 10 and the second film shaft 11.
[0043] A cleaning roller 8 is provided between the first lower film guide shaft 2 and the second lower film guide shaft 3 for cleaning the aviation film.
[0044] Specifically, in an embodiment of the present invention, the aerial film guide cleaning station is a device designed to meet the specific cleaning requirements of aerial film. The device comprises a mounting platform 1, which is composed of a mounting base 101 and a mounting stand 102. Mounting base 101 serves as the structural foundation, and its design ensures sufficient load-bearing capacity and stability to support the entire device and the loads during operation.
[0045] A first lower film guide shaft 2 is located on one side of the top of the mounting base 101, specifically for mounting the first film shaft 10, while a second lower film guide shaft 3 is located on the other side for mounting the second film shaft 11. The layout of these guide shafts is designed to optimize the film's guiding path, ensuring stability and control of the film during the cleaning process.
[0046] The power mechanism of the first mounting base 4 and / or the second mounting base 5 is a key component for achieving automatic film movement. The power mechanism may include one or more motors, such as servo motors, which provide the required power and speed changes through precise control to achieve smooth and accurate film movement.
[0047] The cleaning rollers 8 between the first and second lower guide shafts 2 and 3 are an innovative design for film cleaning. They consist of three closely spaced rollers, each covered with a special adhesive silicone material. As the film passes through these rollers, the silicone outer layer contacts the film surface and removes any adhering dust and impurities, achieving efficient double-sided cleaning.
[0048] The first and second mounting blocks 4 and 5 are mounted on the mounting stand 102, corresponding to their respective lower film guide shafts. The bottoms of the first and second mounting blocks 4 and 5 are respectively equipped with first and second upper film guide shafts 6 and 7, corresponding to the lower film guide shafts. A power mechanism can be configured on these mounting blocks to further control the movement of the film. The first and second upper film guide shafts 6 and 7 ensure stability during the film cleaning process.
[0049] During operation, the operator places the aerial film onto the first film spool 10 or the second film spool 11, ensuring that the film end properly passes through the cleaning roller 8. Subsequently, by operating the switch control button 12, the power mechanism is activated, causing the film to move along a predetermined path between the two film spools, while simultaneously cleaning both sides. After cleaning is complete, the operator can stop the power mechanism and remove the film for inspection or storage.
[0050] This embodiment provides an efficient, stable and easy-to-operate aviation film cleaning solution through precise power control and innovative cleaning shaft roller 8 design, which is particularly suitable for occasions that need to process large amounts of wide-format films, such as the National Library.
[0051] As a preferred example, it also includes an inspection light source 9, which is arranged on the mounting stand 102, between the first lower guide shaft 2 and the second lower guide shaft 3, and at the downstream position of the cleaning shaft roller 8, for illuminating the cleaned aviation film.
[0052] Specifically, in another embodiment of the present invention, the aviation film guide cleaning station further includes an inspection light source 9. This inspection light source 9 is disposed on a mounting stand 102, between the first lower film guide shaft 2 and the second lower film guide shaft 3, and downstream of the cleaning roller 8. The purpose of the inspection light source 9 is to provide sufficient illumination so that an operator can clearly inspect the film cleaning effect after the film passes through the cleaning roller 8.
[0053] The inspection light source 9 can be an LED lamp or other high-intensity lighting device to ensure uniform lighting and adjustable brightness. The light source should be arranged to avoid glare or shadows that affect the inspection effect. By adjusting the position and angle of the light source, it can be ensured that every part of the film is fully illuminated.
[0054] In actual use, when the aviation film passes through the cleaning roller 8 and is cleaned, the inspection light source 9 is automatically or manually turned on to illuminate the film. With the help of the light source, the operator can observe whether there are any residual stains or scratches on the film surface to ensure that the cleaning quality meets the expected standards.
[0055] As a preferred example, the cleaning roller 8 includes three rollers close to each other, the rollers include a sticky silicone outer layer, and the aviation film passes through the gaps between the rollers and contacts the rollers.
[0056] Specifically, the cleaning roller 8 is composed of three rollers close to each other, which are closely arranged to ensure that the film can be fully cleaned when passing through. The surface of the roller is covered with a sticky silicone outer layer. This silicone material has good adsorption properties and can effectively remove dust and impurities on the surface of the film.
[0057] The silicone outer layer was carefully selected to ensure it does not damage the film surface during the cleaning process. The roller design allows for full contact between the film and the silicone outer layer as it passes, achieving double-sided cleaning. Furthermore, the roller's viscosity can be adjusted to optimize cleaning results based on the film material and cleaning requirements.
[0058] In practical applications, the viscous silica gel outer layer of the cleaning shaft roller 8 can be replaced or cleaned regularly to maintain its cleaning effect. This design not only improves the cleaning efficiency, but also extends the service life of the equipment.
[0059] As a preferred example, the first lower guide blade shaft 2, the first upper guide blade shaft 6, the second lower guide blade shaft 3 and the second upper guide blade shaft 7 are telescopic shafts.
[0060] Specifically, the first lower guide shaft 2, the first upper guide shaft 6, the second lower guide shaft 3 and the second upper guide shaft 7 are designed as telescopic shafts. This design provides greater flexibility and adaptability, allowing the device to process aviation films of different widths.
[0061] The telescopic shaft design allows the guide shaft to be adjusted according to the actual width of the film. When processing narrower films, the guide shaft can be retracted to adapt to the width of the film; when processing wider films, the guide shaft can be extended to ensure the stability of the film during the film guiding process.
[0062] The telescopic shaft can be driven by either electric or manual means, allowing the operator to easily adjust the length of the guide shaft as needed. This design not only improves the applicability of the equipment but also simplifies the operation process.
[0063] As a preferred example, the first mounting seat 4 and the second mounting seat 5 are connected to the mounting stand 102 by sliding up and down.
[0064] Specifically, the connection mode of the first mounting seat 4 and the second mounting seat 5 with the mounting stand 102 is further clarified. These mounting seats are connected to the mounting stand 102 in a manner of sliding up and down, providing the possibility of height adjustment.
[0065] By providing a sliding track on the mounting stand 102, the first mounting stand 4 and the second mounting stand 5 can move up and down along the track to accommodate films of different heights, facilitating the installation of the first film reel 10 and the second film reel 11. This design allows the operator to adjust the position of the mounting stand according to the actual height of the film and the cleaning requirements, ensuring the stability and cleaning effect of the film during the cleaning process.
[0066] As a preferred example, it also includes a pluggable limit block for being set on the sliding track of the first mounting seat 4 and / or the second mounting seat 5 on the mounting stand 102 to fix the first mounting seat 4 and / or the second mounting seat 5.
[0067] Specifically, it further includes insertable stoppers. These stoppers are used to secure the first mounting seat 4 and / or the second mounting seat 5 to the sliding track of the mounting stand 102. The stoppers ensure that the mounting seats are stably fixed after being adjusted to the appropriate position, preventing them from sliding or shifting during the cleaning process, and preventing the first mounting seat 4 and the second mounting seat 5 from squeezing the aviation film.
[0068] The limit block can be in the form of a latch or a lock, and the operator can easily insert or remove the limit block as needed. This design not only improves the stability of the equipment, but also simplifies the operation process.
[0069] like Figure 4 As shown, as a preferred example, the first film shaft 10 and the second film shaft 11 respectively include a central sleeve 111, a first baffle 112 and a second baffle 113, the first baffle 112 is arranged at the bottom of the central sleeve 111, and the second baffle 113 is provided with a protrusion 114, which is used to be inserted into the top of the central sleeve 111.
[0070] Specifically, the design details of the first and second film spools 10 and 11 are further clarified. Each film spool includes a central sleeve 111, a first baffle 112, and a second baffle 113. The central sleeve 111 is the primary support for the film spool. The first baffle 112 is located at the bottom of the central sleeve 111, while the second baffle 113 is located at the top of the central sleeve 111 and has a raised portion 114.
[0071] This design provides additional support and stability for the film spool during film installation and removal. The raised portion 114 of the second baffle 113 is designed to fit over the top of the central sleeve 111, enhancing the structural stability of the film spool. This design allows the film spool to better accommodate films of varying sizes and types, ensuring film stability and safety during cleaning.
[0072] When in use, the second baffle 113 is opened, the film is placed into the central sleeve 111, and the second baffle 113 is installed, so as to facilitate the installation and removal of the film.
[0073] As a preferred example, a switch control button 12 is further included, and the switch control button 12 is used to control the start and stop of the power mechanism.
[0074] Specifically, the design of the switch control button 12 is included. The switch control button 12 is used to control the start and stop of the power mechanism and is an important part of the operator's interaction with the device. The button can be designed as a physical key or a touch screen button to ensure intuitive and convenient operation.
[0075] The switch control button 12 includes a master control button and a separate control button. The master control button is used to control the start, stop and emergency stop of the power mechanism. The separate control button can be used to control a separate power mechanism, and can also control the forward and reverse rotation and speed of the power mechanism.
[0076] The layout of the switch control button 12 should take into account the operator's usage habits and operational convenience, and is typically located within easy reach of the device. By pressing the button, the operator can easily start or stop the power mechanism and control the movement of the film. This design not only improves operational safety but also enhances the user experience.
[0077] As a preferred example, an intelligent motor controller 13 is also included to control the slow start and stop, speed regulation and timed stop of the power mechanism.
[0078] Specifically, the intelligent motor controller 13 is used to control the slow start and stop, speed regulation and timed stop of the power mechanism. The design of this controller takes into account the accuracy and flexibility of operation and can be adjusted according to different cleaning needs.
[0079] The intelligent motor controller 13 can adopt advanced electronic control technology, such as a microprocessor or a programmable logic controller (PLC), to achieve precise control of the power mechanism. Through the controller, the operator can set various parameters in the cleaning process, such as movement speed, cleaning time, etc., to adapt to different types and sizes of films.
[0080] As a preferred example, the first lower film guide shaft 2 and / or the second lower film guide shaft 3 is equipped with the power mechanism for driving the aerial film to move between the first film shaft 10 and the second film shaft 11 .
[0081] Specifically, the power mechanism connected to the first lower film guide shaft 2 and / or the second lower film guide shaft 3 is a key component for achieving automatic film movement. The power mechanism may include one or more motors, such as servo motors, which provide the required power and speed changes through precise control to achieve smooth and accurate film movement.
[0082] The aviation film guide cleaning station of this utility model is designed to achieve large-scale, high-speed film guide cleaning work while ensuring operational safety and cleaning efficiency. The following is a detailed description of the specific implementation method:
[0083] The LED lighting system behind the cleaning table provides a high-quality light source for film observation and inspection. Utilizing advanced LED technology, this system features high brightness, low power consumption, and a long lifespan. The LED lighting system supports wireless remote control, allowing the operator to adjust brightness and color temperature from a distance, achieving infinite adjustment to suit varying observation conditions. This design allows the operator to clearly observe film quality during and after cleaning, ensuring that the cleaning results meet expectations.
[0084] To cope with emergencies, this machine is designed with an emergency stop function. This function is implemented through a conspicuous red button. If the operator finds any abnormal situation, he can quickly press the button to immediately cut off the power supply and stop all mechanical movement, thus avoiding possible damage or accidents.
[0085] For operator safety, the device is equipped with a leakage protection function. This function is implemented through a built-in leakage protector. Once a leakage is detected, the protector will automatically disconnect the power supply to prevent electrical faults from causing harm to the operator.
[0086] This device supports 35mm roll film, 16mm roll film, and various aviation film widths ranging from 180-240mm. The adjustable guide shaft and mounting bracket adapt to various film widths, enabling a wide range of applications. Furthermore, the device is compatible with Dashen Fenghua's quick-clamp film reels, allowing users to quickly change film reels as needed.
[0087] The equipment also features a reverse film guide function, allowing the film to automatically reverse direction after a single-direction film guide and then return to its original axis. This function is achieved through a sophisticated power mechanism and control system, ensuring smooth and accurate film guide.
[0088] The primary purpose of this aircraft film guide cleaning station is to perform high-volume, high-speed film guide cleaning. By automating the guide and cleaning processes, the equipment significantly improves cleaning efficiency and reduces manual intervention while maintaining cleaning quality. Its efficiency, flexibility, and safety make it an ideal choice for aircraft film cleaning.
[0089] In practice, the operator can remotely adjust the brightness and color temperature of the LED lighting according to the film type and cleaning requirements to ensure optimal viewing conditions. During the cleaning process, the operator can utilize the emergency stop and leakage protection functions to ensure operational safety. The device's multi-format film support and reverse film guiding function allow the operator to flexibly handle films of different sizes and types, achieving efficient film guiding and cleaning.
[0090] A method for cleaning an aviation film guide, which is used in conjunction with the aviation film guide cleaning station described in the preceding claims to achieve efficient and automated cleaning of aviation films. The method comprises the following steps:
[0091] The aerial film to be cleaned is placed on the first film reel 10 or the second film reel 11;
[0092] The first film shaft 10 is placed between the first lower film guide shaft 2 and the first upper film guide shaft 6, and the second film shaft 11 is placed between the second lower film guide shaft 3 and the second upper film guide shaft 7;
[0093] Connect the end of the aerial film through the cleaning shaft roller 8 to the first film reel 10 or the second film reel 11 where no aerial film is placed;
[0094] The power mechanism is activated by the switch control button 12 to drive the aerial film to move along the path between the first film reel 10 and the second film reel 11;
[0095] During the movement of the aviation film, the adhesive silica gel outer layer of the cleaning shaft roller 8 is used to clean both sides of the aviation film;
[0096] After the aerial film passes through the cleaning roller 8, the aerial film is illuminated by the inspection light source 9 to check the cleaning effect;
[0097] According to the width and cleaning requirements of the aviation film, the parameters of the intelligent motor controller 13 are adjusted, and the slow start and stop, speed regulation and timed stop of the power mechanism are adjusted;
[0098] After the cleaning is completed, the power mechanism is stopped by switching the control button 12, and the cleaned aerial film is taken out for inspection or storage.
[0099] Specifically, step 1: Before starting the cleaning process, first prepare the aerial film to be cleaned. Make sure the film has no serious physical damage to avoid further damage during the cleaning process.
[0100] Step 2: Place the first film spool 10 between the first lower film guide 2 and the first upper film guide 6, ensuring they are properly aligned to facilitate smooth film guiding. Similarly, place the second film spool 11 between the second lower film guide 3 and the second upper film guide 7.
[0101] Step 3: Fix the two ends of the aviation film on the first film reel 10 and the second film reel 11. This step requires the operator to operate carefully to ensure that the film is flat and wrinkle-free.
[0102] Step 4: Pass one end of the aviation film through the cleaning shaft roller 8 and connect it to the film shaft on the other side. This step ensures the continuous movement of the film during the cleaning process and the effective cleaning effect of the cleaning shaft roller 8.
[0103] Step 5: Start the power mechanism of the cleaning table by operating the switch control button 12. The power mechanism will drive the film to move along the preset path between the first film shaft 10 and the second film shaft 11.
[0104] Step 6: During the film movement, the adhesive silicone outer layer of the cleaning roller 8 will clean both sides of the aviation film. This step is the core of the cleaning method and ensures that the film surface is thoroughly cleaned.
[0105] Step 7: After the aviation film passes through the cleaning roller 8, the film is illuminated by the inspection light source 9 to check the cleaning effect. The high brightness and adjustability of the inspection light source 9 ensure that the operator can clearly see the cleaning condition of the film.
[0106] Step 8: Based on the width of the aviation film and the cleaning requirements, the slow start and stop, speed adjustment, and timed stop parameters of the power mechanism are adjusted through the intelligent motor controller 13. This step allows the operator to make personalized settings based on the actual conditions of the film to achieve the best cleaning effect.
[0107] Step 9: After cleaning is completed, operate the switch control button 12 again to stop the operation of the power mechanism. Then, carefully take out the cleaned aviation film for subsequent inspection or storage.
[0108] Step 10: After cleaning, perform maintenance work on the equipment, including inspection and replacement of the cleaning shaft roller 8 if necessary, as well as general maintenance of the equipment to ensure that the equipment can operate normally when it is used next time.
[0109] Through the above steps, the aviation film guide cleaning method of the present invention achieves automated and efficient cleaning of aviation film. This method not only improves cleaning efficiency and reduces the need for manual operation, but also ensures consistent and reliable cleaning quality through precise control and adjustment. Furthermore, the method's flexibility and adaptability enable it to meet the cleaning needs of aviation films of different types and sizes, thus possessing broad application prospects.
[0110] It is understood from common technical knowledge that the present invention may be implemented through other embodiments that do not depart from its spirit or essential features. Therefore, the embodiments disclosed above are, in all respects, merely illustrative and not exclusive. All modifications within the scope of the present invention or equivalent to the scope of the present invention are intended to be encompassed by the present invention.
Claims
1. An aviation film guide cleaning station, characterized in that: include, A mounting platform (1), the mounting platform (1) comprising a mounting base (101) and a mounting stand (102) arranged on the mounting base (101); A first lower film guide shaft (2) is provided on one side of the top of the mounting base (101) for mounting the first film shaft (10); A second lower film guide shaft (3) is provided on the other side of the top of the mounting base (101) for mounting a second film shaft (11); A first mounting seat (4) is provided on the mounting seat (102) at a position corresponding to the first lower guide shaft (2); a first upper guide shaft (6) is provided at the bottom of the first mounting seat (4); the first upper guide shaft (6) corresponds to the first lower guide shaft (2); a second mounting seat (5) is provided on the mounting seat (102) at a position corresponding to the second lower guide shaft (3); a second upper guide shaft (7) is provided at the bottom of the second mounting seat (5); the second upper guide shaft (7) corresponds to the second lower guide shaft (3); the first mounting seat (4) and / or the second mounting seat (5) are provided with a power mechanism for driving the aerial film to move between the first film shaft (10) and the second film shaft (11); A cleaning roller (8) is provided between the first lower film guide shaft (2) and the second lower film guide shaft (3) for cleaning the aviation film.
2. The aviation film guide cleaning station according to claim 1, characterized in that: It also includes an inspection light source (9), which is arranged on the mounting stand (102), located between the first lower guide shaft (2) and the second lower guide shaft (3), and located at a downstream position of the cleaning shaft roller (8), for illuminating the cleaned aviation film.
3. The aviation film guide cleaning station according to claim 1, characterized in that: The cleaning roller (8) comprises three rollers close to each other, each roller comprising an outer layer of adhesive silica gel, and the aviation film passes through the gaps between the rollers and contacts the rollers.
4. The aviation film guide cleaning station according to claim 1, characterized in that: The first lower guide blade shaft (2), the first upper guide blade shaft (6), the second lower guide blade shaft (3) and the second upper guide blade shaft (7) are telescopic shafts.
5. The aviation film guide cleaning station according to claim 1, characterized in that: The first mounting seat (4) and the second mounting seat (5) are connected to the mounting stand (102) in an upward and downward sliding manner.
6. The aviation film guide cleaning station according to claim 5, characterized in that: It also includes a pluggable limit block for being arranged on the sliding track of the first mounting seat (4) and / or the second mounting seat (5) on the mounting stand (102) to fix the first mounting seat (4) and / or the second mounting seat (5).
7. The aviation film guide cleaning station according to claim 1, characterized in that: The first film shaft (10) and the second film shaft (11) respectively comprise a central shaft sleeve (111), a first baffle (112) and a second baffle (113); the first baffle (112) is arranged at the bottom of the central shaft sleeve (111); the second baffle (113) is provided with a protrusion (114); and the protrusion (114) is used to be inserted into the top of the central shaft sleeve (111).
8. The aviation film guide cleaning station according to claim 1, characterized in that: It also includes a switch control button (12), and the switch control button (12) is used to control the start and stop of the power mechanism.
9. The aviation film guide cleaning station according to claim 1, characterized in that: It also includes an intelligent motor controller (13) for controlling the slow start and stop, speed regulation and timed stop of the power mechanism.
10. The aviation film guide cleaning station according to claim 1, characterized in that: The first lower film guide shaft (2) and / or the second lower film guide shaft (3) are equipped with the power mechanism for driving the aerial film to move between the first film shaft (10) and the second film shaft (11).
Citation Information
Cited By
Aviation film guide piece cleaning table and cleaning method
CN118904826A