Continuous bridge prestressed pipeline unblocking device

By designing a continuous bridge prestressed pipeline cleaning device, using drill bits to clear blockages and achieve stable walking through walking components and adjustment components, the problem of prestressed pipeline blockage is solved, cleaning efficiency and adaptability are improved, and engineering volume is reduced.

CN223250141UActive Publication Date: 2025-08-22ZHONGYU OPERATIONS BRANCH CHONGQING EXPRESSWAY GRP CO LTD
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Patent Information

Application Number
CN202421949876.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-22
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The prestressed pipelines of large span continuous beams are prone to blockage, and the existing technology is difficult to clean efficiently, resulting in large quantities of engineering and may affect the structural stress status.

Method used

A continuous bridge prestressed pipeline cleaning device is designed, including a mounting seat, a walking assembly and a adjustment assembly. The blockage is removed by drill bits. The walking assembly realizes stable walking in pipes of different diameters through driving gears and adjustment rods. The adjustment assembly ensures close contact and separation from the inner wall of the pipeline.

Benefits of technology

It realizes efficient cleaning of prestressed pipelines, adapts to prestressed pipelines of different diameters, improves cleaning efficiency and stability, reduces engineering volume, and avoids the impact on the stress state of the structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a continuous bridge prestressed pipeline unblocking device, which comprises a mounting seat, a plurality of connecting rods, a plurality of connecting rods, a plurality of connecting rods, a plurality of connecting rods, a plurality of connecting rods and a plurality of connecting rods, wherein the mounting seat is arranged along the axial direction of a prestressed pipeline; the two walking assemblies are arranged in the radial direction of the prestressed pipeline in a mirror image mode, each walking assembly comprises a driving gear, a first walking gear and a second walking gear, the first walking gear and the second walking gear are arranged alternately, the driving gears are rotationally arranged on the mounting base, the first walking gears are rotationally meshed with the driving gears, and the second walking gears are rotationally meshed with the driving gears. The second walking gear is meshed with the prestressed pipeline; the two adjusting assemblies are connected with the first walking gear and the second walking gear correspondingly so that the first walking gear and the second walking gear can abut against or be separated from the prestressed pipeline under the action of external force. The pre-stressed pipeline cleaning device solves the technical problem that a pre-stressed pipeline is inconvenient to clean in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline cleaning, in particular to a continuous bridge prestressed pipeline clearing device. Background Art

[0002] Large-span continuous beams are poured with concrete in sections, so there are many prestressed pipe interfaces, which are prone to slurry blockage, making it impossible for the prestressed steel strands to pass through. The method of breaking up the surrounding concrete to find the pipe blockage point and repair it individually is not only a large project, but may also affect the structural stress state of the continuous beam. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a device for clearing blockages in prestressed pipes of continuous bridges, which solves the technical problem in the prior art that prestressed pipes are inconvenient to clean.

[0004] According to an embodiment of the present invention, a device for clearing blockage in a prestressed pipe of a continuous bridge is installed on the prestressed pipe. The prestressed pipe has axial and radial directions. The device comprises:

[0005] A mounting seat is arranged along the axial direction of the prestressed pipe, and the mounting seat is provided with a drill bit;

[0006] Two traveling assemblies are mirror-imaged and arranged in the radial direction of the prestressed pipe. Each traveling assembly includes a driving gear, and a first traveling gear and a second traveling gear arranged alternately. The driving gear is rotatably arranged on the mounting seat. The first traveling gear is rotatably engaged with the driving gear, and the second traveling gear is engaged with the prestressed pipe.

[0007] The two adjustment assemblies are respectively connected to the first traveling gear and the second traveling gear, so as to make the first traveling gear and the second traveling gear abut against or separate from the prestressed pipe under the action of external force.

[0008] Preferably, the adjustment assembly includes a plurality of adjustment rods and sliders, the sliders are slidably arranged on the mounting seat, the proximal end of the adjustment rod is hinged to the slider, and the distal end of the adjustment rod is hinged to the first traveling gear and the second traveling gear, respectively, so that when the slider slides back and forth, the adjustment rod links the first traveling gear and the second traveling gear to abut against or separate from the prestressed pipe.

[0009] Preferably, the mounting seat is provided with a bidirectional screw rod, and the slider is slidably arranged on the bidirectional screw rod.

[0010] Preferably, the bidirectional screw is rotatably provided with a nut.

[0011] Preferably, the mounting seat is provided with a rotating shaft and a plurality of mounting frames connected thereto, the driving gear is rotatably arranged on the rotating shaft, the first traveling gear and the second traveling gear are rotatably arranged on the mounting frames respectively, and the distal end of the adjusting rod is hinged to the mounting frame.

[0012] Preferably, the mounting bracket includes a connecting section and a rotating section connected in sequence, the connecting section is rotatably hinged to the adjusting rod, and the rotating section is sleeved on the rotating shaft.

[0013] The traveling assembly further comprises two pulleys respectively arranged on the two driving gears, and the two pulleys are connected via the belt.

[0014] Compared with the existing technology, the utility model has the following beneficial effects: the clearing device moves on the inner wall of the prestressed pipe, and a drill bit is provided at the front end of the clearing device. When encountering an obstacle, the drill bit breaks it; on the other hand, by adjusting the coordinated use of the components, the clearing device has better versatility and is suitable for prestressed pipes of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the blockage clearing device in one embodiment of the present invention when it is working;

[0016] Figure 2 The figure is a schematic diagram of the structure of a blockage clearing device in one embodiment of the present utility model.

[0017] In the above drawings: 1. prestressed pipe; 2. mounting base; 3. drill bit; 4. driving gear; 5. first traveling gear; 6. second traveling gear; 7. adjusting rod; 8. slider; 9. bidirectional screw rod; 10. nut; 11. rotating shaft; 12. mounting bracket; 121. connecting section; 122. rotating section. DETAILED DESCRIPTION

[0018] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0019] like Figure 1-Figure 2 As shown, the embodiment of the utility model proposes a device for clearing blockage of a prestressed pipe 1 of a continuous bridge, which is installed on the prestressed pipe 1. The prestressed pipe 1 has axial and radial directions. The device comprises:

[0020] A mounting seat 2 is arranged along the axial direction of the prestressed pipe 1, and the mounting seat 2 is provided with a drill bit 3;

[0021] Two traveling assemblies are mirror-imaged and arranged in the radial direction of the prestressed pipe 1. Each traveling assembly includes a driving gear 4, and a first traveling gear 5 and a second traveling gear 6 arranged alternately. The driving gear 4 is rotatably arranged on the mounting seat 2. The first traveling gear 5 is rotatably engaged with the driving gear 4, and the second traveling gear 6 is engaged with the prestressed pipe 1.

[0022] The two adjustment assemblies are respectively connected to the first traveling gear 5 and the second traveling gear 6 so as to make the first traveling gear 5 and the second traveling gear 6 contact or separate from the prestressed pipe 1 under the action of external force.

[0023] In this embodiment, the prestressed pipe 1 adopts a bellows. In order to facilitate the cleaning of the blocked part of the prestressed pipe, a clearing device is provided inside the prestressed pipe 1. The clearing device includes a mounting seat 2 arranged along the axial direction of the prestressed pipe 1, and a drill bit 3 is provided at the front end of the mounting seat 2 for breaking the blockage in the pipe. Two traveling components are symmetrically provided in the radial direction of the prestressed pipe 1. The traveling component includes a driving gear 4 and a first traveling gear 5 and a second traveling gear 6 arranged alternately. The driving gear 4 is rotatably arranged on the mounting seat 2. The first traveling gear 5 is meshed with the driving gear 4 at the lower end of the inner wall of the prestressed pipe 1 as a driving source. The second traveling gear 6 is meshed with the upper end of the inner wall of the prestressed pipe 1. Under the action of external force, the positive rotation of the driving gear 4 causes the first traveling gear 5 to reverse and mesh with the corrugation of the inner wall of the prestressed pipe 1. The second traveling gear 6 is idle, and its rotation direction is consistent with the rotation direction of the first traveling gear 5. When the second traveling gear 6 is meshed with the inner wall of the prestressed pipe 1, it cooperates with the rotation of the first traveling gear 5. At the same time When the first gear 5 and the second gear 6 are engaged with the inner wall of the prestressed pipe 1, the blockage clearing device is advanced. On the contrary, the driving gear 4 is reversed to withdraw the blockage clearing device from the prestressed pipe 1. On the other hand, in order to make the first traveling gear 5 and the second traveling gear 6 fit the inner wall of the prestressed pipe 1, an adjusting component is provided on the mounting seat 2, which is respectively connected to the first traveling gear 5 and the second traveling gear 6, so that the first traveling gear 5 and the second traveling gear 6 can be abutted or separated from the prestressed pipe 1 under the action of external force. The two traveling components set in mirror image are adjusted synchronously, so that the blockage clearing device can always be consistent with the center line of the prestressed pipe 1, avoiding deviation when the drill bit 3 is subjected to inconsistent working force; the adjusting component enables the blockage clearing device to flexibly adjust the contact state with the inner wall of the prestressed pipe 1 as needed, that is, the meshing state of the first traveling gear 5, the second traveling gear 6 and the inner wall of the prestressed pipe 1 can be adjusted according to the diameter of the prestressed pipe 1, which not only ensures stability and cleaning effect during advancement, but also ensures convenience and versatility when adjusting the position.

[0024] The adjustment assembly includes a plurality of adjustment rods 7 and sliders 8. The sliders 8 are slidably arranged on the mounting seat 2. The proximal ends of the adjustment rods 7 are hinged to the sliders 8. The distal ends of the adjustment rods 7 are respectively hinged to the first traveling gear 5 and the second traveling gear 6. When the sliders 8 slide back and forth, the adjustment rods 7 link the first traveling gear 5 and the second traveling gear 6 to abut against or separate from the prestressed pipe 1.

[0025] In this embodiment, in order to facilitate the adjustment of the contact state between the first traveling gear 5, the second traveling gear 6 and the inner wall of the prestressed pipe 1, the adjusting member includes two adjusting rods 7 and a slider 8. The slider 8 is slidably provided with a mounting seat 2. The proximal end of the adjusting rod 7 is hinged to the slider 8, and the distal end of the adjusting rod 7 is hinged to the first traveling gear 5 and the second traveling gear 6. The slider 8 slides forward relative to the mounting seat 2. The inclination of the adjusting rod 7 makes the contact between the first traveling gear 5, the second traveling gear 6 and the driving gear 4 closer. When the driving gear 4 rotates, the power is transmitted to the second traveling gear 6 through the first traveling gear 5, so that the second traveling gear 6 generates sufficient friction on the inner wall of the pipe, thereby pushing the entire clearing device forward; when the position of the first traveling gear 5 and the second traveling gear 6 needs to be adjusted, the slider 8 slides backward relative to the mounting seat 2, and the first traveling gear 5 and the second traveling gear 6 are first separated from the inner wall of the prestressed pipe 1 by the action of the adjusting rod 7. Then, according to the actual diameter of the prestressed pipe 1, the slider 8 slides forward relative to the mounting seat 2, and the first traveling gear 5 and the second traveling gear 6 are respectively abutted against the upper and lower ends of the prestressed pipe 1 through the adjusting rod 7.

[0026] The mounting seat 2 is provided with a bidirectional screw rod 9 , and the slider 8 is slidably arranged on the bidirectional screw rod 9 .

[0027] In this embodiment, the bidirectional screw 9 can provide more precise control. By rotating the bidirectional screw 9, the reciprocating sliding of the two sliders 8 can be precisely adjusted, thereby better controlling the contact degree between the two first travel gears 5 and the two second travel gears 6 and the inner wall of the prestressed pipe 1. Furthermore, the bidirectional screw 9 is rotatably provided with a nut 10.

[0028] The mounting seat 2 is provided with a connected rotating shaft 11 and several mounting frames 12, the driving gear 4 is rotatably arranged on the rotating shaft 11, the first traveling gear 5 and the second traveling gear 6 are respectively rotatably arranged on the mounting frames 12, and the distal end of the adjusting rod 7 is hinged to the mounting frame 12.

[0029] In this embodiment, a rotating shaft 11 is provided on the mounting base 2, and the driving gear 4 is rotatably mounted on the rotating shaft 11. Two mounting frames 12 are provided on the mounting base 2. The two mounting frames 12 are used to support the first traveling gear 5 and the second traveling gear 6. The first traveling gear 5 and the second traveling gear 6 can rotate around the axis on the mounting frame 12. The distal end of the adjusting rod 7 is hinged to the mounting frame 12, so that the adjusting rod 7 can change the angle as the slider 8 slides, thereby changing the position of the first traveling gear 5 and the second traveling gear 6 in a linked manner, so that they abut against or separate from the inner wall of the prestressed pipe 1.

[0030] The mounting bracket 12 includes a connecting section 121 and a rotating section 122 connected in sequence. The connecting section 121 is rotatably hinged to the adjusting rod 7 , and the rotating section 122 is sleeved on the rotating shaft 11 .

[0031] In this embodiment, the connecting section 121 is hinged to the adjusting rod 7. When the adjusting rod 7 changes angle as the slider 8 slides, the connecting section 121 also changes angle accordingly. The connecting section 121 and the adjusting rod 7 are arranged at an angle to form a triangular support structure, which makes the first and second traveling gears 5 and 6 more stable when moving forward. The rotating section 122 is sleeved on the rotating shaft 11 so that it can rotate around the rotating shaft 11. The traveling gears on the mounting frame 12 can rotate as the adjusting rod 7 rotates to change the positions of the first and second traveling gears 5 and 6.

[0032] The traveling assembly further includes two pulleys respectively provided on the two driving gears 4 , and the two pulleys are connected via the belt.

[0033] In this embodiment, the connection between the pulley and the belt (not shown) ensures the synchronous rotation of the two driving gears 4, thereby achieving the synchronous rotation of the first traveling gear 5 and the second traveling gear 6, thereby improving the stability and coordination of the blockage clearing device.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A continuous bridge prestressed pipe clearing device, installed on a prestressed pipe, wherein the prestressed pipe has axial and radial directions, characterized in that: The blockage clearing device comprises: A mounting seat is arranged along the axial direction of the prestressed pipe, and the mounting seat is provided with a drill bit; Two traveling assemblies are arranged in a mirror image in the radial direction of the prestressed pipe, each of the traveling assemblies includes a driving gear, and a first traveling gear and a second traveling gear arranged alternately, the driving gear is rotatably arranged on the mounting seat, the first traveling gear is rotatably engaged with the driving gear and the prestressed pipe, and the second traveling gear is engaged with the prestressed pipe; The two adjustment assemblies are respectively connected to the first traveling gear and the second traveling gear, so as to make the first traveling gear and the second traveling gear abut against or separate from the prestressed pipe under the action of external force.

2. The device for clearing blockage of prestressed pipes in continuous bridges according to claim 1, characterized in that: The adjustment assembly includes a plurality of adjustment rods and sliders. The sliders are slidably arranged on the mounting seat. The proximal ends of the adjustment rods are hinged to the sliders. The distal ends of the adjustment rods are respectively hinged to the first traveling gear and the second traveling gear, so that when the sliders slide back and forth, the adjustment rods link the first traveling gear and the second traveling gear to abut against or separate from the prestressed pipe.

3. The device for clearing blockage of prestressed pipes in continuous bridges according to claim 2, characterized in that: The mounting seat is provided with a bidirectional screw rod, and the sliding block is slidably arranged on the bidirectional screw rod.

4. The device for clearing blockage of prestressed pipes in continuous bridges according to claim 3, characterized in that: The bidirectional screw rod is rotatably provided with a nut.

5. A continuous bridge prestressed pipe clearing device according to any one of claims 1 to 4, characterized in that: The mounting seat is provided with a rotating shaft and a plurality of mounting brackets connected thereto. The driving gear is rotatably arranged on the rotating shaft. The first traveling gear and the second traveling gear are rotatably arranged on the mounting brackets respectively. The distal end of the adjusting rod is hinged to the mounting bracket.

6. The device for clearing blockage of prestressed pipes in continuous bridges according to claim 5, characterized in that: The mounting bracket includes a connecting section and a rotating section which are connected in sequence. The connecting section is rotatably hinged to the adjusting rod, and the rotating section is sleeved on the rotating shaft.

7. The device for clearing blockage of prestressed pipes in continuous bridges according to claim 1, characterized in that: The traveling assembly further comprises two pulleys respectively arranged on the two driving gears, and the two pulleys are connected via the belt.