Aluminum roll embossing device convenient to adjust

Abstract

The utility model belongs to the technical field of aluminum roll embossing, and particularly relates to an aluminum roll embossing device convenient to adjust, which comprises a bottom plate. The device is characterized in that two supporting plates are mounted on the two sides of the bottom plate; the inner side faces of the two supporting plates are rotationally connected with second connecting shafts. A connecting shaft I is mounted on the supporting plate; a pressure roller is mounted on the connecting shaft I; two positioning assemblies are arranged on the second connecting shaft. By arranging the adjusting assembly, the device can easily cope with aluminum coils with different thicknesses by adjusting the distance between the pressure roller and the embossing roller. Due to the high flexibility, the device can keep excellent performance in various production scenes, the production efficiency and the product quality are improved, the whole adjusting process can be completed only by simply rotating the rotating handle without dismounting the device or replacing parts, the operation process is simplified, the operation difficulty and the labor intensity are reduced, and the production efficiency is improved. And the working efficiency and the comfort degree of workers are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum coil embossing, in particular to an aluminum coil embossing device that is easy to adjust. Background Art

[0002] Aluminum coil is a metal sheet made from aluminum through hot rolling, cold rolling, and stretching processes. Aluminum coil is widely used in the construction industry, such as in the production of building exterior walls, roofs, floors, windows, doors and other building materials. Its light weight, corrosion resistance, and easy processing make it widely used in architectural decoration. Aluminum coil can be used to make products such as mobile phone cases, computer cases, wires, cables, etc.

[0003] Aluminum coil embossing is a metal processing technology that specifically refers to the process of forming unique patterns and textures on the surface of pure aluminum alloy substrates through special processing. A dedicated embossing machine is used to emboss the aluminum coil according to the designed patterns and designs. After embossing is completed, cutting, bending, welding, heat treatment and other steps are carried out to finally form the desired aluminum product.

[0004] When an existing aluminum coil embossing device embosses the surface of an aluminum coil, it is necessary to adjust the height between the pressing rollers due to the difference in thickness of the aluminum coil. During the adjustment, the entire device needs to be disassembled and then the distance between the pressing rollers needs to be adjusted. However, disassembling and reinstalling the device consumes a lot of time and manpower, resulting in reduced production efficiency. Especially on the production line, such long downtime adjustments will seriously affect the overall production progress. At the same time, frequent disassembly and reinstallation may lead to inaccurate equipment positioning, thereby affecting the accuracy and quality of the embossing. In addition, additional calibration work may be required after reinstallation to ensure that the parallelism and gap of the pressing rollers meet the requirements. Therefore, in order to solve the above problems, an aluminum coil embossing device that is easy to adjust is proposed. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention proposes an aluminum coil embossing device that is easy to adjust.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model is a device for embossing aluminum coils that is easy to adjust, comprising a base plate; two support plates are installed on both sides of the base plate; the inner sides of the two support plates are rotatably connected to a connecting shaft 2; a connecting shaft 1 is installed on the support plate; a pressure roller is installed on the connecting shaft 1; two positioning assemblies are provided on the connecting shaft 2; the positioning assembly is connected to the adjustment assembly; the adjustment assembly includes a connecting plate, and the left end of the connecting shaft 1 is rotatably connected to the inner side surface of the connecting plate; two sliding blocks are fixedly connected to the connecting plate; the two sliding blocks are respectively threadedly connected to a screw 2 and a sliding rod 1 that is slidably connected; the bottom of the screw 2 is rotatably connected to the top of the support plate; the top of the screw 2 is fixedly connected to a rotating handle; the positioning assembly includes a telescopic spring rod.

[0007] Preferably, the two ends of the spring telescopic rod are respectively provided with a connecting sleeve 1 and a connecting sleeve 2; the connecting sleeve 1 is slidably connected to the pressure roller and the connecting shaft 1, and the connecting sleeve 1 is fixedly connected to a connecting block; the connecting block is rotatably connected to a screw 1; the screw 1 is threadedly connected to a threaded sleeve; the left end of the threaded sleeve is rotatably connected to the connecting plate.

[0008] Preferably, an embossing roller is slidably connected to the second connecting sleeve; the embossing roller is installed on the second connecting shaft; a drive motor is connected to one end on the right side of the second connecting shaft, and the drive motor is installed on the right support plate.

[0009] Preferably, an auxiliary component is installed on the bottom plate; the auxiliary component includes a support frame; the inner side surface of the support frame is rotatably connected to a rotating shaft; and a plurality of rollers are installed on the rotating shaft.

[0010] Preferably, four hydraulic rods are installed at the bottom of the base plate, and the four hydraulic rods are arranged at the four corners of the bottom of the base plate.

[0011] Preferably, two support bases are installed at the bottom of the hydraulic rod, and the bottoms of the two hydraulic rods are fixed to the same support base; and two anti-slip pads are installed on the support base.

[0012] Preferably, a motor bracket is detachably connected to the left support plate, and the drive motor is fixed on the motor bracket.

[0013] The utility model is beneficial in that:

[0014] 1. This utility model discloses an easily adjustable aluminum coil embossing device. By providing an adjustment component, the device can easily handle aluminum coils of varying thicknesses by adjusting the distance between the pressure roller and the embossing roller. This high degree of flexibility enables the device to maintain excellent performance in a variety of production scenarios, improving production efficiency and product quality. The entire adjustment process requires no disassembly of the device or replacement of components; it can be completed by simply turning a rotary handle. This design simplifies the operation process, reduces operational difficulty and labor intensity, and improves worker efficiency and comfort.

[0015] 2. The utility model describes an easy-to-adjust aluminum coil embossing device. By setting a positioning component and threadedly connecting the threaded sleeve and the screw one, the extension length of the connecting sleeve one can be accurately controlled, and then the connecting sleeve two is driven to move synchronously by the spring telescopic rod. This enables the aluminum plate to be accurately clamped in the center position between the pressure roller and the embossing roller, effectively reducing the deviation of the aluminum plate during the embossing process, ensuring the accuracy and consistency of the embossing pattern. Precise positioning and stable clamping can effectively reduce the deviation and deformation of the aluminum plate during the embossing process, thereby improving the clarity and consistency of the embossed pattern. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the positioning component structure in the present utility model;

[0019] Figure 3 This is a structural diagram of a connecting sleeve in the present utility model;

[0020] Figure 4 This is a schematic diagram of the auxiliary component structure in the present utility model;

[0021] Figure 5 This is a schematic diagram of the base plate structure in the present utility model.

[0022] In the figure: 1. Base plate; 2. Support plate; 3. Drive motor; 4. Connecting shaft 1; 5. Pressure roller; 6. Embossing roller; 7. Positioning assembly; 71. Spring telescopic rod; 72. Threaded sleeve; 73. Screw 1; 74. Connecting block; 75. Connecting sleeve 1; 76. Connecting sleeve 2; 8. Adjusting assembly; 81. Screw 2; 82. Slide rod 1; 83. Rotating handle; 84. Sliding block; 85. Connecting plate; 9. Connecting shaft 2; 10. Auxiliary assembly; 101. Support frame; 102. Rotating shaft; 103. Roller; 11. Hydraulic rod; 12. Support base; 13. Anti-slip pad; 14. Motor bracket. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] like Figure 1-5 As shown, a device for embossing aluminum coils that is easy to adjust comprises a base plate 1; two support plates 2 are installed on both sides of the base plate 1; the inner sides of the two support plates 2 are rotatably connected to a connecting shaft 2 9; a connecting shaft 1 4 is installed on the support plate 2; a pressure roller 5 is installed on the connecting shaft 1 4; two positioning assemblies 7 are provided on the connecting shaft 2 9; an adjusting assembly 8 is connected to the positioning assembly 7; the adjusting assembly 8 comprises a connecting plate 85, and one end of the left side of the connecting shaft 1 4 is rotatably connected to the inner side of the connecting plate 85; two sliding blocks 84 are fixedly connected to the connecting plate 85; the two sliding blocks 84 are respectively threadedly connected to a screw 2 81 and slidably connected to a slide rod 1 82; the bottom of the screw 2 81 is rotatably connected to the top of the support plate 2; the top of the screw 2 81 is fixedly connected to a rotating handle 83; the positioning assembly 7 comprises a telescopic spring rod;

[0025] During operation, the rotating handles 83 on the two adjustment components 8 are rotated simultaneously. The rotating handles 83 drive the threaded rod 2 to rotate, and then the threaded rod 2 81 drives the sliding block 84 connected to it to move up and down. The sliding block 84 drives the connecting plate 85 to move up and down. At the same time, the sliding rod 1 82 drives the other sliding block 84 to slide, and the auxiliary screw 2 81 moves the connecting plate 85. The connecting plate 85 drives the pressure roller 5 up and down through the connecting shaft 1 4. During the up and down movement, the spring telescopic rod 71 moves up and down. By adjusting the two adjustment components 8, the pressure roller 5 moves upward, and the distance between the pressure roller 5 and the embossing roller 6 is adjusted to adapt to the embossing of aluminum sheets of different thicknesses. By setting the adjustment components 8, the device can easily cope with different thicknesses of aluminum coils by adjusting the distance between the pressure roller 5 and the embossing roller 6. This high degree of flexibility enables the device to maintain excellent performance in a variety of production scenarios, improving production efficiency and product quality. The entire adjustment process does not require disassembly of the device or replacement of components, and can be completed by simply turning the rotating handle 83. This design simplifies the operation process, reduces the difficulty and labor intensity of operation, and improves the efficiency and comfort of workers.

[0026] Further, such as Figure 1 、 2As shown in FIG4 , the two ends of the spring telescopic rod 71 are respectively provided with a connecting sleeve 1 75 and a connecting sleeve 2 76; the connecting sleeve 1 75 is slidably connected to the pressure roller 5 and the connecting shaft 1 4, and the connecting sleeve 1 75 is fixedly connected to a connecting block 74; the connecting block 74 is rotatably connected to a screw 1 73; the screw 1 73 is threadedly connected to a threaded sleeve 72; the left end of the threaded sleeve 72 is rotatably connected to the connecting plate 85; when working, the threaded sleeve 72 is rotated, and the threaded sleeve 72 drives the screw 1 73 threadedly connected thereto to extend and retract into the threaded sleeve 72, and then the screw 1 73 drives the connecting sleeve 1 75 connected thereto to extend through the connecting block 74, and the connecting sleeve 1 75 drives the connecting sleeve 2 76 to move simultaneously with the connecting sleeve 1 75 through the spring telescopic rod 71, so that when the aluminum plate is placed between the pressure roller 5 and the embossing roller 6, the connecting sleeve 1 75 and the connecting sleeve 2 76 on both sides clamp the aluminum plate The aluminum plate is positioned in the center between the pressure roller 5 and the embossing roller 6, so as to reduce its deviation during embossing. When the aluminum plate deviates to one side during the embossing process, it is only necessary to adjust the positioning component 7 on that side to quickly correct the position. This unilateral adjustment method is not only easy to operate, but also can quickly respond to the deviation, thereby improving production efficiency and product quality. By setting the positioning component 7, the threaded connection between the threaded sleeve 72 and the screw 1 73 can be used to accurately control the extension length of the connecting sleeve 1 75, and then the spring telescopic rod 71 drives the connecting sleeve 2 76 to move synchronously. This allows the aluminum plate to be accurately clamped in the center position between the pressure roller 5 and the embossing roller 6, effectively reducing the deviation of the aluminum plate during the embossing process, ensuring the accuracy and consistency of the embossing pattern, and precise positioning and stable clamping can effectively reduce the deviation and deformation of the aluminum plate during the embossing process, thereby improving the clarity and consistency of the embossing pattern.

[0027] Further, such as Figure 2 、 3 As shown, the connecting sleeve 2 76 is slidably connected to an embossing roller 6; the embossing roller 6 is installed on the connecting shaft 2 9; the right end of the connecting shaft 2 9 is connected to a drive motor 3, and the drive motor 3 is installed on the right support plate 2; when working, the aluminum plate is placed between the pressure roller 5 and the embossing roller 6, and then the driving motor 3 drives the connecting shaft 2 9 to rotate, and then the connecting shaft 2 9 drives the embossing roller 6 to rotate, and at the same time drives the pressure roller 5 to rotate through the connecting shaft 1 4, and then the embossing roller 6 embosses the aluminum plate.

[0028] Further, such as Figure 1 、 4As shown, an auxiliary component 10 is installed on the base plate 1; the auxiliary component 10 includes a support frame 101; the inner side of the support frame 101 is rotatably connected to a rotating shaft 102; a plurality of rollers 103 are installed on the rotating shaft 102; when working, the aluminum plate is passed through the base of the roller 103, and then placed between the pressure roller 5 and the embossing roller 6, and then embossed. The roller 103 serves as a guiding device for the aluminum plate to enter the embossing area, which can ensure that the aluminum plate maintains the correct position and direction when entering between the pressure roller 5 and the embossing roller 6. This precise positioning helps to reduce the offset and distortion of the aluminum plate during the embossing process, thereby improving the accuracy and consistency of the embossed pattern.

[0029] Further, such as Figure 1 、 4 As shown, four hydraulic rods 11 are installed at the bottom of the base plate 1, and the four hydraulic rods 11 are arranged at the four corners of the bottom of the base plate 1; two support bases 12 are installed at the bottom of the hydraulic rods 11, and the bottoms of the two hydraulic rods 11 are fixed to the same support base 12; two anti-slip pads 13 are installed on the support base 12; when working, the four hydraulic rods 11 drive the base plate 1 to move upward, thereby adjusting the overall height of the device. The four hydraulic rods 11 make the height of the entire device flexibly adjustable. According to work requirements or environmental restrictions, workers can easily raise or lower the height of the base plate 1 by operating the hydraulic rods 11, thereby adjusting the height of the entire device. This flexibility not only improves the applicability of the device, but also makes the operation more convenient. The support base 12 supports the device, and the anti-slip pad 13 also protects the ground. When the device is placed or moved for a long time, if there is no buffering and isolation effect of the anti-slip pad 13, the support base 12 may cause wear or scratches to the ground, and the material and design of the anti-slip pad 13 can effectively reduce the occurrence of such wear and scratches, protecting the integrity and aesthetics of the ground.

[0030] Further, such as Figure 5 As shown, the left support plate 2 is detachably connected to a motor bracket 14 , and the drive motor 3 is fixed on the motor bracket 14 ; when working, the motor bracket 14 fixes the drive motor 3 , making the drive motor 3 more stable during operation.

[0031] Working principle: when working, the rotating handles 83 on the two adjusting components 8 are rotated at the same time, and the rotating handles 83 drive the threaded rod 2 to rotate, and then the screw rod 2 drives the sliding block 84 threadedly connected thereto to move up and down, and the sliding block 84 drives the connecting plate 85 to move up and down, and at the same time, the sliding rod 1 82 drives another sliding block 84 to slide, and the auxiliary screw 2 81 moves the connecting plate 85, and the connecting plate 85 drives the pressure roller 5 to move up and down through the connecting shaft 1 4. When moving up and down, the spring telescopic rod 71 moves up and down, and the pressure roller 5 is driven to move upward by adjusting the two adjusting components 8, and then the distance between the pressure roller 5 and the embossing roller 6 is adjusted, so as to adapt to the embossing of aluminum plates of different thicknesses; when working, the threaded sleeve 72 is rotated, and the threaded sleeve 72 drives the screw 1 73 threadedly connected thereto to extend and retract into the threaded sleeve 72, and The screw rod 73 drives the connecting sleeve 1 75 connected to it to extend through the connecting block 74, and the connecting sleeve 1 75 drives the connecting sleeve 2 76 to move simultaneously with the connecting sleeve 1 75 through the spring telescopic rod 71, so that when the aluminum plate is placed between the pressure roller 5 and the embossing roller 6, the connecting sleeve 1 75 and the connecting sleeve 2 76 on both sides clamp the aluminum plate in the center position between the pressure roller 5 and the embossing roller 6, thereby positioning the aluminum plate; when working, the aluminum plate is placed between the pressure roller 5 and the embossing roller 6, and then the driving motor 3 drives the connecting shaft 2 9 to rotate, and then the connecting shaft 2 9 drives the embossing roller 6 to rotate, and at the same time drives the pressure roller 5 to rotate through the connecting shaft 1 4, and then the embossing roller 6 embosses the aluminum plate; when working, the aluminum plate passes through the base of the roller 103, and then is placed between the pressure roller 5 and the embossing roller 6, and then embosses.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A device for embossing aluminum coils that is easy to adjust, comprising a bottom plate (1); characterized in that: Two support plates (2) are installed on both sides of the bottom plate (1); the inner side surfaces of the two support plates (2) are rotatably connected to the second connecting shaft (9); the support plate (2) is installed with the first connecting shaft (4); the first connecting shaft (4) is installed with a pressure roller (5); the second connecting shaft (9) is provided with two positioning components (7); the positioning component (7) is connected to the adjustment component (8); the adjustment component (8) includes a connecting plate (85), and the left end of the first connecting shaft (4) is rotatably connected to the inner side surface of the connecting plate (85); two sliding blocks (84) are fixedly connected to the connecting plate (85); the two sliding blocks (84) are respectively threadedly connected to the second screw (81) and slidably connected to the first slide (82); the bottom of the second screw (81) is rotatably connected to the top of the support plate (2); the top of the second screw (81) is fixedly connected to a rotating handle (83); the positioning component (7) includes a spring telescopic rod (71).

2. The device for easily adjusting aluminum coil embossing according to claim 1, characterized in that: The two ends of the spring telescopic rod (71) are respectively provided with a connecting sleeve 1 (75) and a connecting sleeve 2 (76); the connecting sleeve 1 (75) is slidably connected to the pressure roller (5) and the connecting shaft 1 (4); the connecting sleeve 1 (75) is fixedly connected to a connecting block (74); the connecting block (74) is rotatably connected to a screw rod 1 (73); the screw rod 1 (73) is threadedly connected to a threaded sleeve rod (72); the left end of the threaded sleeve rod (72) is rotatably connected to the connecting plate (85).

3. The device for easily adjusting aluminum coil embossing according to claim 2, characterized in that: An embossing roller (6) is slidably connected to the second connecting sleeve (76); the embossing roller (6) is mounted on the second connecting shaft (9); a drive motor (3) is connected to one end on the right side of the second connecting shaft (9), and the drive motor (3) is mounted on the right support plate (2).

4. The device for easily adjusting aluminum coil embossing according to claim 1, characterized in that: An auxiliary component (10) is installed on the bottom plate (1); the auxiliary component (10) includes a support frame (101); the inner side surface of the support frame (101) is rotatably connected to a rotating shaft (102); and a plurality of rollers (103) are installed on the rotating shaft (102).

5. The device for easily adjusting aluminum coil embossing according to claim 1, characterized in that: Four hydraulic rods (11) are installed at the bottom of the base plate (1), and the four hydraulic rods (11) are arranged at the four corners of the bottom of the base plate (1).

6. The device for easily adjusting aluminum coil embossing according to claim 5, characterized in that: Two support bases (12) are installed at the bottom of the hydraulic rod (11), and the bottoms of the two hydraulic rods (11) are fixed to the same support base (12); two anti-slip pads (13) are installed on the support base (12).

7. The device for easily adjusting aluminum coil embossing according to claim 1, characterized in that: A motor bracket (14) is detachably connected to the support plate (2) on the left side, and the drive motor (3) is fixed on the motor bracket (14).

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